CorneliusメーカーSERIES 1100 (R22)の使用説明書/サービス説明書
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MODULAR FLAKED ICE MAKER MODELS: SERIES 750 (R404a), SERIES 1 100 (R22), SERIES 2400 (R404a) Service Manual PRINTED IN U.S.A IMI CORNELIUS INC; 10/94 - 10/95 Part No.
i 166240009 T ABLE OF CONTENTS Page INTRODUCTION 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPECIFICA TIONS 750 AND 1 100 SERIES 2 . . . . . . . . . . . . . . . . . . . . . .
ii 166240009 T ABLE OF CONTENTS (cont’d) LIST OF FIGURES Page FIGURE 1. 750 AND 1 100 SERIES SPECIFICA TIONS 2 . . . . . . . . . . . . . . . . . . . . . FIGURE 2. SPECIFICA TIONS FOR 2400 SERIES 4 . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 3.
1 166240009 INTRODUCTION We have strived to produce a quality product. The design has been kept simple thus insuring trouble – free operation. This manual has been prepared to assist servicemen and users with information concerning installation, construction and maintenance of the ice making equipment.
2 166240009 SPECIFICA TIONS 750 AND 1 100 SERIES A B C D E 8 1/4-IN. 21-CM 5 1/16-IN. 13-CM 5-IN. 13-CM 9-IN. 23-CM CHUTE OPENING FRONT BOTT OM VIEW REAR VIEW A = POWER INLET B = W A TER INLET C = CONDENSER (WA TER IN) (WC ONL Y) D = CONDENSER (WA TER OUT) (WC ONL Y) E = CHASSIS DRAIN 1 1/2-IN.
3 166240009 ICE PRODUCTION CAP ACITY (approximate) RF-1 100-P-MH PRODUCTION CHART AIR TEMPERA TURE W A TER TEMPERA TURE 50 ° F/10 ° C 60 ° F/16 ° C 70 ° F/21 ° C 70 ° F/21 ° C 1202 lbs/545 kgs.
4 166240009 SPECIFICA TIONS 2400 SERIES AIR IN NOTE: AIR IS EXHAUSTED OUT BACK AND SIDE OPPOSITE CONDENSER OVERALL DIMENSIONS 23-9/16-IN. HIGH x 45-1/8-IN. WIDE x 27-5/16-IN. DEEP CONDENSER SIDE AB ” A ” - AL TERNA TE ICE DROP AREA FOR TOP UNIT WHEN TWO ARE ST ACKED.
5 166240009 INST ALLA TION INSTRUCTIONS Y ou will get better service from the ice machine, longer life and greater convenience if you choose its location with care. Here are a few points to consider: 1. Select a location as close as possible to where you are going to use the ice.
6 166240009 14. T urn machine on and check for proper voltage and amp draw on the entire unit as well as components such as the gearmotor and fan motor . 15. Check refrigerant circuit and all plumbing connections for leaks, etc. 16. Check bin thermostat or mechanical shut – of f for proper operations.
7 166240009 W ARNING: W A TER LEVEL MUST BE MAINT AINED A T THE T OP OF THE EV APORA TOR. W A T ER LEVEL ill224 FIGURE 3. W A TER LEVEL 1. Remove gearmotor and auger . 2. Adjust float valve to get water level to top seam of the evaporator . 3. Re – install auger.
8 166240009 ST ACKING INSTRUCTIONS FOR ST ACKING KIT 29757 The Kit consists of: 1 – #26102 Sealer 2 – #261 1/4-20x5/8 screw 2 – #256 1/4 ” flat washer 2 – #239 1/4 ” Lock W asher 1 – #29758 Stacking Chute Extension 1. After uncrating machine to be stacked, remove front and rear panels.
9 166240009 TYPICAL W A TER CIRCUIT The supply water enters the float chamber through a small orifice. The water level rises and lifts the buoyant float with it.
10 166240009 TYPICAL REFRIGERANT CIRCUIT Heat always flows from hot to cold and therefore, the ” heat load ” supplied to the evaporator section by water gives up its heat to the refrigerant which is at a temperature below the freezing point of water .
11 166240009 ELECTRICAL CIRCUIT CIRCUIT DESCRIPTION As the manual on – off – circuit breaker switch is pushed to ” on ” , an electrical circuit is completed to the gearmotor via the circuit breaker gearmotor overload, power relay / contactor , gearmotor delay thermostat and the bin thermostat.
12 166240009 COMPRESSOR ST ART RELA Y This is a current type relay and contains a N.O. contact which is connected in series with the start winding of the compressor .
13 166240009 GEAR MOTOR M 5 1 2 OR ST ART CAP ACITOR 72-86 MFD 330 VAC COMPRESSOR ST ART RELA Y COMPRESSOR RATED 2.0 AMPS CIRCUIT BREAKER ON-OFF SWITCH 3 ST ART CAP ACITOR GEAR MOTOR 4 64-77 MFD 165 V.
14 166240009 AF750PMH-50-R 220 VOL TS 50 Hz MOTOR GEAR M F AN MOTOR M COMPRESSOR ST ART CAP ACITOR M L S 88-106 MFD 220 V ON-OFF SWITCH CIRCUIT BREAKER RATED 1.
15 166240009 MOTOR GEAR A/C ONL Y F AN MOTOR M OR 2 COMPRESSOR CAP ACITOR ST ART 1 5 ON-OFF SWITCH CIRCUIT BREAKER RATED 1.5 AMPS CAP ACITOR ST ART 2 GEAR MOTOR EVAPORATOR HEA TER DELA Y THERMOST A T .
16 166240009 MOTOR GEAR WH FAN CLAS S II M M OR ST ART 1 5 2 TRANSFORMER ON-OFF SWITCH CIRCUIT BREAKER RATED 1.5 AMPS ST ART 3 GEAR MOTOR COOLING CAP ACITOR RELA Y POWER 4 WIRING 24V FIELD M DELA Y TH.
17 166240009 MOTOR GEAR M ON-OFF SWITCH CIRCUIT BREAKER RATED 1.5 AMPS ST ART 3 GEAR MOTOR CAP ACITOR M 4 F AN MOTOR DELA Y THERMOST A T 2 ST ART RELA Y GEAR MOTOR BL YL BOX OUTLET GR BIN RD BK THERMO.
18 166240009 MOTOR GEAR M OR 1 COMPRESSOR CAP ACITOR ST ART 2 5 ON-OFF SWITCH CIRCUIT BREAKER RATED 1.5 AMPS 3 GEAR MOTOR CAP ACITOR M 4 F AN MOTOR ST ART DELA Y BK THERMOST A T 2 ST ART RELA Y GEAR M.
19 166240009 PRESSURE CAP ACITOR W A TER SWITCH LOW CO 10 CI 20 PRESSURE BIN LIMIT CO 450 250V START CAP ACITOR RUN COMPRESSOR 370V 35 MFD COMPRESSOR 145-174 MFD 2 1 5 START RELA Y COMPRESSOR MOTOR GEAR S C R COMPRESSOR GW CONTACTOR SYSTEM 2 HIGH M MOTOR GEAR MAIN ON-OFF SWITCH FAN M COND.
20 166240009 MAINTENANCE THE FOLLOWING MAINTENANCE SHOULD BE PERFORMED A T LEAST EVER Y SIX MONTHS ON FLAKED ICE MACHINES: 1. Check power supply with machine running for proper voltage. 2. Check water level in the float tank reservoir . W ater level should be maintained at the top of the evaporator .
21 166240009 SANITIZING AND CLEANING PROCEDURE 1. T urn switch to ” OFF ” to stop unit. 2. Remove top cabinet panel. CAUTION: Hazardous moving parts. Do not operate unit with panel removed. 3. Mix sanitizing solution by using 0.5-ounces of household liquid bleach (such as Hi-Lex or Chlorox) to one gallon of potable water .
22 166240009 W A TER TREA TMENT During the freezing process, as water passes under the freezing plate, the impurities in the water have a ten- dency to be rejected and the plate will freeze only the pure water . However , the more dissolved solids in the water , the more troublesome the freezing operation will be.
23 166240009 TROUBLESHOOTING T rouble Probable Cause Remedy UNIT WILL NOT RUN A. On – off switch in ” of f ” position. A. T urn switch to ” on ” . B. Defective on – off switch. B. Check and replace. C. Blown fuse. C. Replace fuse and check for cause of blown fuse.
24 166240009 T rouble Remedy Probable Cause MAKING WET ICE. A. Surrounding air temperature too high. A. Correct or move unit B. High water level in float reservoir . B. Lower water level, see step 2, page 5 C. Dirty condenser . C. Clean condenser D. Faulty compressor .
25 166240009 T rouble Remedy Probable Cause UNIT OFF OR TRIPS CIRCUIT BREAKER. A. Ice jams up in evaporator shell. A. Clean inside surface of evaporator shell. B. Bin thermostat will not shut – off machine. Set too cold. B. Check and adjust or replace .
26 166240009 T rouble Remedy Probable Cause UNIT GOES OFF OR TRIPS CIRCUIT BREAKER. (CONT ’ D) L. Plugged expansion valve, or capillary tube causing low back pressure. L. Check back pressure, replace valve or capillary tube. Evacuate and re – charge system, replace drier – strainer .
27 166240009 P ARTS LIST FOR 750 AND 1 100 SERIES ILL. NO . DESCRIPTION 1 100 750 1 100 – 50Hz 750 – 50Hz 1 Shroud, condenser 27597 161890012 27597 161890012 2 Condenser 26266 161870004 26266 1618.
28 166240009 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ill227 50 51 FIGURE 13.
29 166240009 1 2 3 4 5 6 7 8 9 10 11 12 13 14 FIGURE 14. REMOTE CONDENSER ILLUSTRA TED P ARTS BREAKDOWN FOR 1 100 SERIES ILL. NO. P ART NO. DESCRIPTION 1 27334 Condenser 2 27149 Shroud 3 27576 Frame a.
30 166240009 P ARTS LIST 2400 SERIES ITEM NO DESCRIPTION P ART NO. 1 Condenser A/C 16187001 1 2 Fan mounting bracket 164820021 3 Fan motor 27185 4 Fan blade 27183 5 Drier 166184002 6 Masonite Pad 26124 7 Hold – down 163277003 8 Evaporator 42597 9 Evaporator O – Ring 03120 10 Auger 21078 1 1 Shell L.
31 166240009 1 2 3 4 5 5 6 6 7 7 8 8 9 10 10 11 12 13 13 14 14 15 16 17 18 19 20 20 21 22 23 24 25 26 27 28 28 29 29 30 31 32 33 32 33 34 35 35 36 36 37 37 38 38 39 40 41 42 43 44 FIGURE 15.
P/N 163238002 Effective March. 1, 1996 Starting with Production Serial Number Code 9603 IMI CORNELIUS INC. ONE CORNELIUS PLACE ANOKA, MINNESOT A 55303-6234 166240010 32 CORNELIUS LIMITED COMMERCIAL W .
166240010 33 THIS P AGE LEFT BLANK INTENTIONALL Y.
One Cornelius Place Anoka, Minnesota 55303-6234 (763) 421-6120 (800) 238-3600 Corporate Headquarters: IMI CORNELIUS INC. 166240010 34.
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