DiamondメーカーCC1800の使用説明書/サービス説明書
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Operator ’s Manual CC1800XL Concrete Sa w Part N um b er : 1 801 038 (800) 3 21 - 5 336 www.di amondproducts .c om ‘ Whatever I t Takes’.
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i Table of Content s Saf ety P recaut ions ....................................................... 1 Safety Alerts ............................................................ 1 Proposit i on 65 ........................................................
ii Tensioni ng t he Blade Driv e B el t s ........................ 26 Replac i ng the Blade Dr iv e Belts .......................... 26 Replac i ng the T r ansmi ss i on V - B el t ..................... 26 Engi ne/M otor ..............................
CC1800XL C oncre te Saw Manu al 1 Safety Precaut ions Operat e t he CC1800XL and al l of its component s accordi ng t o this m anual . Fail ur e to com ply with and understand the f oll owing safety, operati ons, and m aintenanc e instr ucti ons can resul t in serious i njuri es and/or deat h.
2 General S afety • Read and understand al l of the safety, operati ons, and m aintenance i nstr ucti ons pr o v i ded in thi s m anual pr i or to operati ng or ser v i cing t he saw . • Keep saw component s cl ean and f r ee of slur r y, concret e dust, and debr i s.
CC1800XL C oncre te Saw Manu al 3 • Always use the cor r ec t siz e f uses (amps) t o pr ev ent f i r es. Blad e Safe ty • Always use rei nfor c ed abr asiv e blades or steel - center ed di am ond bl ades. • Ne v er use a w et cut ti ng blade wit hout an adequat e wa t er su ppl y t o properly lubr ic at e the blade.
4 • DO NOT l eave t he engi ne/m otor runni ng unatt ended. • Alwa ys o perate t he saw in well - v entil at ed ar eas. Conc ent rat ed engi ne ex haust c an c ause l oss of consciousn ess and/or deat h.
CC1800XL C oncre te Saw Manu al 5 Lifti ng Sa fety • Mov e yourself and all other s away from the lif ting ar e a when hoisting t he saw to prev ent be ing c r ushed. • Secure t he appr opr i at e hoisti ng cabl es, st r a ps, and/or c hai ns to t he saw ’s designat ed l if t point s pri or to hoi sti ng.
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CC1800XL C oncre te Saw Manu al 7 Introducin g the CC 1 800 XL Com pone nt s Figur e 1 : CC18 00XL Compone nts 1. Handl ebars 2. W a ter Valv e 3. F r am e 4. Hand wheel 5. Lif t Bar 6. Ai r Cl eaner 7. Ai r Int ake 8. F r ont Point er 9. Engi ne 10. Bl ade G uard 11.
8 Contr ol s Figur e 2 : Con trol Panel (Gas Model) Contr o ls S how n A bove : 1. F uel T ank Cap – Ope ni ng t o add f uel; i ndicat es f u el l ev el (tank locat ed abov e engine on certai n m odels) . 2. T ac ho meter/ Hour Meter – Indi cat es engi ne speed and tot al num ber o f saw hour s operated .
CC1800XL C oncre te Saw Manu al 9 Dimensions Figur e 3 : CC18 00XL Di mensions Table 1 : CC 180 0XL D i m ensi on s A Saw Height ( Minim um / M ax i m um ) 36 ”/ 42 ” B Saw Length (Mi nim um, Poin.
10 Specifications Table 2 : CC 180 0XL Sp ecif i cati ons Maxim um Cutti ng Depth 4- 5/8” wit h 14” blade Maxim um Cutti ng Depth 7- 5/8” wit h 20” blade Bl ade S haft Diam et er 1- 1/4” Bl .
CC1800XL C oncre te Saw Manu al 11 Oper ating th e CC180 0 XL Handl e bars The handl ebars hel p t he operat or guide and m aneu v er the saw . Adjust ing t he Handlebars 1. R emov e the screws s ecuri ng t he handl ebar t o t he fram e upr i ght . 2.
12 Battery (Ga s Model ) WARNING • Igni t able expl osiv e gases are emi tt ed f rom the batt er y . DO NOT ex pose the bat t er y to sparks or open f l am e s , and k eep the area ar ound t he batt ery wel l - v entil ated. C AUT IO N • Use a proper batter y t ester when t est i ng t he batt er y str engt h.
CC1800XL C oncre te Saw Manu al 13 Figur e 8 : Wr en c h Installing t he B lade WARNING • DO NOT install a blade wit h the engine/m ot or running. • Fail ur e to proper l y secure the out er fl ange and bl ade may cause parts to loosen or f al l of f the saw .
14 Thi s m easurem ent can be v erifi ed wit h a torque wrench. Figur e 12 : Tightening Nu t 13. Repl ace t he blade guard or piv ot the f ront o f t he guard do wn and o v er t he blade t o secure . Removing t he B lade CAUTION • DO NOT remove a blade wit h t he engine/m ot or running.
CC1800XL C oncre te Saw Manu al 15 Figur e 14 : Connect ing Wate r Hose Removing t he B lade G uard 1. Di sconnect t he water supply hose f rom the blade guard . 2. Use the handl e on t he bl ade guard to roc k the guar d back and f or t h while lif ti ng the guard o ff o f the tapered m ount.
16 2. Rem ov e the water v al v e f r om t he 1– 1/4” plug hole . 3. F it t he w ater v alve t hrough t he 1 – 1/ 4” plug hol e on the opposit e side of the saw . 4. S ecure t he v alve t o t he f rame upright . Wat er Pum p The water pum p (opti onal it em ) pumps w ater f rom the water source t o t he saw as necessary .
CC1800XL C oncre te Saw Manu al 17 Figur e 20 : Transmission Lever Engaging the T rans mission 1. Pl ac e the speed contr ol lever at Neutral 2. St art the engi ne. . 3. Pull t he transmission engagem ent lev er down to E ngage Disengagin g t he T r ans m is s ion .
18 Tasks Prior to S tart ing the E ngine /Mot or Make sure to c om pl ete t he f oll owing tasks pri or t o starti ng t he engine/m ot or : • Fill all li quids to appr opr i at e lev els for pr oper saw operati on . • T urn off water v alve . • T urn off water pum p .
CC1800XL C oncre te Saw Manu al 19 CAUTION • DO NOT leave the saw unattended unti l t he engine/m ot or is off and t he blade has stopped spinni ng . Gas oline Eng in e 1. Decr ea se the thr ot tl e to the slowes t po sit i on f or sev eral m inut es .
20 4. T urn off t he water pump . Brake The brak e ( opti onal ite m ) stops the saw f rom m ov ing f orward or back ward uni nt entional ly. DO NOT ass um e at any tim e t he t ransmis sion wil l act as a brake when at N eutral . Note: On extreme s lopes c hock t he tires t o prevent unnecess ary saw movemen t .
CC1800XL C oncre te Saw Manu al 21 Maint aining the CC1 800 XL Fail ure to read and c om ply wit h the m aintenanc e instr uct ions provi ded i n thi s m anual pr i or to performi ng m aintenanc e may result in seri ous injuri es and/or deat h, and m ay harm the saw.
22 Hydraulic M ot or Lubri c at e t he pillow bloc k gr ease fit ting ev er y 40 hour s of operati on. I nner Blade Fl an ge Figur e 25 : Inner B l ade Flange Installing t he Inn er B lade F lange 1. I nspect the i nner blade f l ange f or da m ages and cl ean or r eplac e as necessary.
CC1800XL C oncre te Saw Manu al 23 7. P lac e a se t collar , washer, new wheel, and a nother washer (in t hi s order) ont o the end of the axle. Sli de the axl e back int o t he ax l e h o l e on t he ri ght , and th en pus h the assem bl y parts to the r ight.
24 Figur e 29 : In - Li ne Fus e Hydraulic B all Valve (Hydr aulic M odel ) WARNING • DO NOT disconnect hy dr auli c hoses f r om the hydraul i c m ot or saw when t he saw or the hydraul i c pow er uni t is running.
CC1800XL C oncre te Saw Manu al 25 Transmissio n Regula r l y wipe down the t r ansmi ss i on ( se l f - propel l ed m odel ) to hel p pr ev ent hi gh oil te m perat ur es. Adding T ransmis sion O il Check t he t ransmi ss i on oil l ev el dail y/ regul arl y .
26 Tensioning t he Blade Dr iv e B elt s Figur e 34 : B lade Dr ive Bel ts 1. I nspect t he bel t s f or f raying, stress cracks, and/ or breakage and repl ac e im m edi at ely when damaged . 2. T es t the belt tension. P r oc eed t o step 3 if t he belts need tensioni ng (r ef er t o Appendix C f o r t he proper tension sett i ng ) .
CC1800XL C oncre te Saw Manu al 27 1. Rem ov e th e bl ade drive belt s f rom the crankshaf t sheav e. 2. Rem ov e the nut and spri ng fr om the f ront of the idl er pull ey. 3. L if t the idler pull ey up and remove the V - belt fr o m the i dler pull ey .
28 • Store t he saw in a c ool , dry area out of reac h from chi l dren. • Ref er t o the engi ne /m ot o r m anual f or engi ne/mot or tasks prior t o stori ng t he saw . Disposal Properl y dispose of t he saw when it ’s no longer repai r abl e, and/ or c ont ains saf e ty hazards not worth repai r i ng or maint ai n i ng .
CC1800XL C oncre te Saw Manu al 29 Refer ences Appen dix A Serial T ag s Record t he saw’ s serial num ber bel ow for fut ure ref er enc e and custom er service pur poses. Seri al Number Record t he engi ne’s/m ot or’s model and seri al number s below f or fut ur e r ef erence and custom er s ervi ce purposes .
30 Appen dix B Daily Maint enanc e T ask Char t Table 6 : D ai l y M aint enance T ask Ch art Date 1. Lubri cat e blade shaf t beari ng grease f it ti ngs dai l y or two t o three tim es dail y when dry cutti ng. 2. I nspect bel t s a f ter fir st f our hours of use, and t hen dail y f o r tension and wear.
CC1800XL C oncre te Saw Manu al 31 Appen dix C Belt T ension S ett ings Defl ecti on (in. ) should be equal to number of i nc hes li sted in c har t bel ow when f orce (lb ) l i sted i n c hart below is applied to belt using t ension gauge.
32 Appen dix D Troubles hooting Table 9 : CC1800XL Troubleshooting Sympt om Probl em Sol uti on 1. Saw will not r aise. Index pl unger i n? Pull index pl unger out t o move handwheel. 2. Saw will not l ower. I ndex pl unger i n? Pull index pl unger out to move handwheel.
CC1800XL C oncre te Saw Manu al 33 Appen dix E Additional Res our c es 1. Di amond P r oduc t s ( www.diamondproducts.co m ) • C C1800XL Concrete S aw Part s List ; O hio, 2007 • C C1800XL Concret.
Diam ond P r oduc t s Limited, 200 9.
デバイスDiamond CC1800の購入後に（又は購入する前であっても）重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります：
Diamond CC1800をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはDiamond CC1800の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Diamond CC1800の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Diamond CC1800で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Diamond CC1800を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はDiamond CC1800の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Diamond CC1800に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちDiamond CC1800デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
