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TUpH Combination pH/ORP Sensors 396P and 396PVP 396P + 396PVP Sensors Instruction Manual LIQ_MAN_396P_396PVP Augu st 2013.
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Eme rs o n Pr oc e s s M an a ge m e nt de si gn s, ma nu f actu re s and te st s it s pr od ucts to mee t ma n y n a ti on a l a n d int e rn a t io n al sta nd ar d s.
This manu al contains instructions for installa tion and operation o f the 396P and 396PVP Sensors. The follo wing list pro vides s c oncerning all re visions o f this docume nt. Re v . Level Date Notes A 2/2013 Manu al upda ted with S MART s enso r inf orma tion.
C on te n ts Section 1: Description and Specifications 1 .1 F e atures and Applicati ons ......................................................................................1 1.2 Specifi cations-Ge neral .............................................
This page l eft blank intentionally T able of Contents 396P + 396PVP Sensors Instruction Manual Augu st 2013 LIQ_MAN_396P_396PVP ii T able of Co nte nts.
Sec tion 1: Des crip tion and Spec ifica tions 1.1 Fe atures and Applications TUpH ™ pH/ORP-se nsors are now o ffe red with SMART cap abilitie s. SMAR T opti on become s en abled whe n used wi th the 1056, 1057, 1066, and 56 An alyzers and on 6081P wire less trans- mitte r .
allows the proc ess to flow b y the glass e lectrode for accu rate an d reli able pH measure ment. Both pH gla ss bulb s — the standar d hemi or op tional flat pH gla ss — are ex ce ptional f or incre as ed resist - ance t o high te mperature and o ther e ffects of aging for lon ger lif e.
Descripti on and Spec ifica tions 3 The 396P and 396PVP se nsors are avai lable in two con figura tions : the standard s hrouded tip , in which the pH gl ass is com plete ly recessed within the r ef e.
4 Description an d Spec ificatio ns Integral Cable 396P: C ode 01 - 25 ft; Code 02 - 15 f t coaxi al / 396PVP: none - must u se ma ting VP cable Preamplifier Options : Re mote or Int egral SMAR T preamplifie r W eight/Shipping W eight: 0.45 k g/0.9 k g (1 lb/2 lb) W eight/Shipping W eight: 0.
Descripti on and Spec ifica tions 5 The 396PVP Sens or ha s simila r fe atures to the 396P . Howev er , t he 396PVP is off ered with the V ariopol (VP) connector and use s a ma ting VP cable (pu rcha sed separa te ly). A V ariopol cable is required f or all new install ations.
6 Description an d Spec ificatio ns Connector cable, VP8 (required for all first time installations of VP sens ors) 24281-00 15 ft. (4.6m) VP8 cable 24281-01 25 ft. (7.6m) VP8 cable 24281-03 50ft (15.2m) VP8 Cable 24281-04 100ft (30.5m) VP8 Cable 24281-06 10ft (3.
Installation 7 Sec tion 2: Installa tion 2.1 Un packing and Inspection Inspect the outside of the carton for any d amage . If damage i s detected, c ontact the carrier immedia te ly . Inspect the hardware . Make s ure all the ite ms in the pack ing list are pres en t and in good con dition.
8 Installation 2.2.1 Flow Thro ugh and Ins e r tion Moun ting 396P and 396PVP Sen sors hav e a 1-inch MNPT proces s c onnection at the front o f the se nsor f or mounting in to a 1-1/2 inch tee or the proc ess pipes. See Figure 2-2 thr ough Figure 2-7 f or instal- lati on con figurations.
Installation 9 F igure 2-2. Flow- Through T ee with Adapter (P N 915240-xx*) ++ '&((&%%)"&% !'( $%# $%# $%# Figure 2-3.
10 Installation Figure 2-4. 396P with Insertion Mounting Adapter (PN 23242-02). Not f or u se with 396PVP . Mounting adap ter allows f or sensor rem oval with out t wisting or disc onnec ting inte rconnecting cable f or ease o f main tenanc e . 40396P02 A Figure 2-5.
Installation 11 Figure 2-6. Submersion Installations .
12 Installation Figure 2-7. Spra y W ash A ssembly PN 4091-00 Section 2: Installation 396P + 396PVP Sensors Instruction Manual Augu st 2013 LIQ_MAN_396P_396PVP.
Wiring 13 Sec tion 3: Wiring 3.1 General Figures in this section pro vide the guide lines f or wiring the 396P-01 sensor to variou s Analyze r/T ransmitter instrume nts. T o det ermine whi ch wirin g gu ide line t o u se, loc at e th e mo de l n umbe r of the s e nso r t o be ins talled .
14 Wiring Figure 3-1. Wiring for 396P -01 (Gray Cable) and 54e pH/ORP Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP Figure 3-2. Wiring for 396P -01 (Blue Cable) and 54e pH/ORP Figure 3-3. Wiring for 396P -02 (Gray Cable) and 54e pH/ORP Figure 3-4.
Wiring 15 396P + 396PVP Sensors Instruction Manual Sec tion 3: Wiring LIQ_MAN_396P_396PVP Augu st 2013 Figure 3-5. Wiring for 396PVP (Gra y Cable) and 54e pH/ORP Figure 3-6.
16 Wiring Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP Figure 3-8. Wiring for 396P -02 and 1055 Figure 3-9.
Wiring 17 396P + 396PVP Sensors Instruction Manual Sec tion 3: Wiring LIQ_MAN_396P_396PVP Augu st 2013 Figure 3-11. Wiring for Dual 396P-02 and 1055 Figure 3-12.
18 Wiring Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP Figure 3-13. Wiring for 396P -01 (Gray Cable) and 1056/56 Figure 3-14. Wiring for 396P -01 (Blue Cable) and 1056/56 Figure 3-15. Wiring for 396P -02 (Gray Cable) and 1056/56 Figure 3-16.
Wiring 19 396P + 396PVP Sensors Instruction Manual Sec tion 3: Wiring LIQ_MAN_396P_396PVP Augu st 2013 Figure 3-17. Wiring for 396PVP (Gra y Cable) and 1056/56 Figure 3-18.
20 Wiring Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP Figure 3-20. Wiring for 396P -01 (Gray Cable) and 1057 Figure 3-21. Wiring for 396P -01 (Blue Cable) and 1057 Figure 3-22. Wiring for 396P -02 (Gray Cable) and 1057 Figure 3-23.
Wiring 21 396P + 396PVP Sensors Instruction Manual Section 3: 3Wiring LIQ_MAN_396P_396PVP Augu st 2013 Figure 3-24. Wiring for 396PVP (Gra y Cable) and 1057 Figure 3-25.
22 Wiring Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP Figure 3-27. Wiring for 396P -01 (Blue Cable) and 1066 Figure 3-28.
Wiring 23 396P + 396PVP Sensors Instruction Manual Sec tion 3: Wiring LIQ_MAN_396P_396PVP Augu st 2013 Figure 3-29. Wiring for 396P -02 (Blue Cable) and 1066 Figure 3-30.
24 Wiring Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP Figure 3-31. Wiring for 396PVP (Blue Cable) and 1066 Figure 3-32.
Wiring 25 396P + 396PVP Sensors Instruction Manual Sec tion 3: Wiring LIQ_MAN_396P_396PVP Augu st 2013 Figure 3-33. Wiring for 396P -01 (Gray Cable) and 5081-P-HT Figure 3-34. Wiring for 396P -01 (Blue Cable) and 5081-P-HT Figure 3-35. Wiring for 396P -02 (Gray Cable) and 5081-P-HT Figure 3-36.
26 Wiring Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP Figure 3-37. Wiring for 396PVP (Gra y Cable) and 5081-P-HT Figure 3-38. Wiring for 396PVP (Blue Cable) and 5081-P-HT Figure 3-39. Wiring for 396PVP -70 (Gray Cable) and 5081 Figure 3-40.
Wiring 27 396P + 396PVP Sensors Instruction Manual Sec tion 3: Wiring LIQ_MAN_396P_396PVP Augu st 2013 Figure 3-41. Wiring for 396P -01 (Gray Cable) and 6081 Figure 3-42.
28 Wiring Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP Figure 3-43. Wiring for 396P -02 (Gray Cable) and 6081 Figure 3-44.
Wiring 29 396P + 396PVP Sensors Instruction Manual Sec tion 3: Wiring LIQ_MAN_396P_396PVP Augu st 2013 Figure 3-45. Wiring for 396PVP (Gra y Cable) and 6081 Figure 3-46.
30 Wiring Figure 3-47. Wiring for 396P -01 (Gray Cable) and Xmt Figure 3-48. Wiring for 396P -01 (Blue Cable) and Xmt Figure 3-49. Wiring for 396P -02 (Gray Cable) and Xmt Figure 3-50.
Wiring 31 396P + 396PVP Sensors Instruction Manual Sec tion 3: Wiring LIQ_MAN_396P_396PVP Augu st 2013 Figure 3-51. Wiring for 396PVP (Gra y Cable) and Xmt Figure 3-52. Wiring for 396PVP (Blue Cable) and Xmt Fi g ur e 3-5 3. Wi rin g Det ai ls f or 39 6P VP or 39 6P- 02- 55 wi th Ma tin g V ari op ol Cabl e f or us e w ith 8 1 Fi g ur e 3-5 4.
32 Wiring Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP Fi g ur e 3-5 5. Wi rin g Det ai ls f or 39 6P VP or 39 6P- 02- 54 wi th Ma tin g V ari op ol Cabl e f or us e w ith 2 081 Fi g ur e 3 -57 .
Wiring 33 Fi g ur e 3 -58 . W iri ng Deta ils f or 39 6P VP o r 39 6P -0 2- 54 wi th M at ing V ar i op ol Cabl e fo r us e wi th 10 54A /B & 2 0 54 Fi g ur e 3 -59 .
34 Wiring Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP This page l eft blank intentionally.
Sec tion 4: S t ar t -Up and Calibrati on 4.1 396P and 396PVP pH Sensors 4.1.1 Se nsor pre paration Shak e down the sensor to re mov e any air bubbles th at may be pre se nt at the tip of the pH gl as s bulb . In most ca ses, the pH sensor c an simply be installed as shipped and re ading s with an acc u- racy of ± 0.
2. Mea sure and rec ord the pH of the proc ess sol ution sample with ano ther tempe rature compe n - sated, calibrat ed pH instrumen t. For be st results, stand ardi zation sho uld be performed at the proce ss te mperature . 3. Adjust the an alyzer/transmitt er v alue to the stand ardi zed v alue .
Mainte nance 37 Sec tion 5: Ma in te n ance 5.1 General Inf ormation The 396P and 396PVP Se nsors require minimum m aint en ance . The sensor shoul d be k ep t cle an and free of de bris and sediment a t all times.
38 Mainte nance NOTE: Erroneo us pH re sults ma y result immedi at ely a fter acid s oak, due to r ef ere nce junction pote ntial build-up . R epl ace the sens or if cle aning does not re store se nsor operation.
Mainte nance 39 a mmonium sulfa te) will pro duce a nomin al ORP of 476 +20 mV at 25°C whe n us ed with a satu- rated KC l/AgCl re fere nce e lec trode and platinum mea sur ing electrode .
40 Mainte nance This page l eft blank intentionally Section 5: Maintenance 396P + 396P VP Sensors Instruction Manual Augu st 2013 LIQ_MAN_396P_396PVP.
Diagnosti cs and T roubleshooting 41 Sec tion 6: Di agnostics an d T roubl esho o ting 6.1 54e/56/1056/1057/1066/3081/4081/5081/XMT Diagnosti cs and T roubl eshooting Man y R ose mount Analytical Instruments and T ransmitte rs autom atically se arch for fa ult con di- tions tha t would ca use an error in the me asured pH value .
42 Diagnostics and T roubleshootin g 6.2 T roubleshooting without Adv anced Di agnostics T able 7-2, belo w , lists common proble ms, causes an d remedi es typically encoun tered in proc ess m ea suremen t. Problem Probable Cause Remedy Mete r re ads off s cale .
Diagnosti cs and T roubleshooting 43 T AB LE 6-3. Model 396P and 396PVP pH/ORP R eplacement P arts and Accessories PN DESCRIPTION QUANTITY 11275-01 Sensor H andrail Mountin g Assembly 2002011 Flow Cell, CPV C, 1 inch FNPT 23242-02 Mounting Ad apt er , Insertion, 1-inch MNPT (304 S.
44 Diagnostics and T roubleshootin g Section 6: Diagnostics & T roubleshooting 396P + 396PVP Sensors Instruction Manual Augu st 2013 LIQ_MAN_396P_396PVP.
Diagnosti cs and T roubleshooting 45 W ARRANT Y Se ller warra nt s tha t t he firm ware wi ll exe cu te the progr amm in g instr uctio ns pr ov ided by Se lle r , and tha t t he Good s man ufactu red .
46 This page l eft blank intentionally Section 6: Diagnostics & T roubleshooting 396P + 396PVP Sensors Instruction Manual Augu st 2013 LIQ_MAN_396P_396PVP.
Return o f Mate rial 47 Sec tion 7: R etu rn of M a te ri al 7.1 General T o expedite the repair an d return o f instrumen ts, prope r comm unication be t ween the cu stome r and the factor y is impor tant. Bef ore returning a product for re pair , call 1-949-757- 8500 for a R eturn Mat eri als Authoriz ation (RMA) num ber .
LIQ_MAN_396P_396PVP Re v . B August 2013 Credit Cards f or U.S. Purcha ses Only. 8 Emerson Process Management 2400 Barranca Parkway Ir vine, CA 92606 USA T el: (949) 757-8500 F ax: (949) 474-7250 rosem ountanalytical.com © Ro semoun t Analytical Inc.
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