FollettメーカーHCD1400Nの使用説明書/サービス説明書
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HCD1400R, HCD1400N Icemaker s Following installation, please forwar d this man ual to the appr opriate operations person. Operation and Ser vice Manual After Serial Number C20000 Order par ts online www .
2 Follett Corporation Equipment Return P olicy Follett equipment ma y be returned for credit under the f ollowing conditions: 1. The equipment is new and unused. 2. A return author ization number has been issued b y customer service within 30 days after shipment.
3 W elcome to Follett Corporation Specifications Operation Cleaning, weekly e xter ior care Cleaning, semi-annual e vaporator cleaning Service Icemaker operation W ater system Electrical system Normal.
4 W elcome to Follett F ollett equipment enjo ys a well-deser v ed reputation for e xcellent perf or mance, long-term reliability and outstanding after-the-sale suppor t.
5 Specifications Electrical Separate circuit and equipment ground required. Evaporator unit Standard electrical – 115/60/1 Maximum fuse – 15 amps Amperage – 6 amps Condenser unit Standard electrical – 220V , 60Hz, 1 phase Maximum fuse – 40 amps Amperage – 21.
6 Dimensions and c learances Entire front of icemaker m ust be clear of obstructions/connections to allow remov al. 1" (26mm) clearance abov e icemaker f or ser vice. 1" (26mm) minimum clearance on sides . Condensing Unit Front Vie w Condensing Unit Side View Condensing Unit Back Vie w 40.
7 Operation Cleaning and preventive maintenance (all models) Note: Do not use bleach to sanitiz e or clean the icemaker . Preventive maintenance P eriodic cleaning of Follett’ s icemaker system is required to ensure peak perf or mance and delivery of clean, sanitar y ice.
8 2. Mix 1 gallon (3.8L) 120˚F (49˚C) w ater and 7 ounces (198g) (one 7 ounce pack et of Follett Saf eCLEAN ice machine cleaner , par t#-00132001). Locate cleaning cup . Fill until HI W A TER light comes on (Fig. 2). Note: Do not use bleach to sanitize or clean the icemaker .
9 HI W A TER Fig. 5 12 Fig. 6 Fig. 7 5. Mix 1 gallon 120˚F (49˚C) w ater and 1.6 ounces (48ml) NU-CALGON IMS-II SANITIZER. Fill until HI W A TER light comes on (Fig. 5). Note: Do not use bleach to sanitize or clean the icemaker . 6. Replace co ver on cleaning cup .
10 Fig. 8 1 2 3 16" (407mm) Fig. 9 Fig. 10 8. Disconnect coupling as sho wn (Fig. 8). 9. Using disposab le f ood ser vice grade glo ves, inser t dr y Sani-Sponge ™ (kit par t# 00132068). Ne xt,-inser t Sani-Sponge soaked in Nu-Calgon IMS-II sanitizer solution.
11 Fig. 11 Fig. 12 11. Reconnect coupling. Press power s witch ON. Ice pushes Sani-Sponges through tube (Fig. 11). 12. Place a sanitary (2 gallon or larger) container in bin or dispenser to collect Sani-Sponges and ice f or 10 minutes. Collect 5.5 lbs of ice from unit.
12 Service Icemaker operation (all models) F ollett’ s icemaker consists of fiv e distinct functional systems cov ered in detail as follows: • W ater system • Electrical control system • Mecha.
13 W ater system The water le vel in the e vaporator is controlled b y a f eed solenoid and le vel detecting sensors . Ref erencing the diagram belo w , water sensing rods e xtend down into the reser v oir at the end of the e vapor ator assembly . The system works via electrical conductivity as follows: One of the longest probes is a common.
14 Electrical system Normal control boar d operation The PC board indicator lights provide all the inf or mation necessar y to determine the machine’ s status.
15 T est points: The Horizon PC board incor porates on-board test points that can be used to determine various electrical outputs. The test point holes allow a standard probe to be inser ted for quic k voltage measurement. F or 208-230 systems, use TP-4 (L2) as the common for testing outputs f or solenoids, motors, etc.
16 00127126R07 H or i zon 1000/1400 S er i es S p lit S ys t em I cema k er 801 CHURCH LANE EAST ON, P A 18040, USA 800-523-9361 OR 610-252-7301 FOR SER VICE CALL: ON THE WEB: www .
1 4 6 5 2 SR C S Cap HP LP R Cap L2 L1 Crankcase heater Dual pressure control GND Fa n Black Black Black Black Black Ye l l o w Red Red Fa n Coil Black Contactor 17 Gearmotor data Brother Gearmotor current 5.0A (nominal) Lock ed rotor amps 15 amps Resistance of windings 115 vac gearmotor (Brother) 1.
18 Mechanical system Evaporator disassemb ly 1. Press PURGE button to purge e vaporator , and then turn power OFF . 2. Unscrew and remo v e stream divider as shown. 3. Unplug and remov e gear motor as shown. 4. Remov e all traces of anti-seize compound or petrol- gel from the auger shaft.
19 8. Loosen nut on V -band clamp and remov e. 9. Remov e V -band clamp from front of ev aporator . 10. Remove main housing as sho wn. 11. Remove and discard mating ring and seal.
20 Lube with soap touch Do not Cardboard disc Fig. 19 3. Press new mating ring into main housing as shown. 4. Lube the shaft with liquid soap in the area shown and slip on seal and spring. Note: Do not touch the sealing surfaces. Use cardboard disk to install.
21 Fig. 22 11. Reconnect transpor t tube to louvered docking assemb ly . 12. Plug sensor in at the electr ical bo x. 13. Reconnect vent tube to the shuttle housing as shown. Apply petrol-gel Fig. 23 14. Apply a coat of petrol-gel compound to the auger shaft.
22 Fig. 25 20. Remove bolt and reinstall the w asher and bolt. Place retainer ov er bolt and secure with nut and washer . Apply petrol-gel Fig. 26 21. Lubr icate body of stream div er ter with petrol-gel and reinstall. 22. Plug gear motor power cord into electrical bo x.
23 Refrigeration system Condenser unit operation The condensing unit is weatherproof and equipped to operate in ambient temperatures from – 2 0˚F – 120˚F ( – 29˚C – 48.9˚C). The condensing unit is controlled by a dual pressure control which w orks in concer t with a refrigerant solenoid valv e on the ev aporator module.
24 filter-drier low side service valve with service por t high side service valve with service por t Ev aporator unit sight glass SOLENOID V AL VE condenser Condenser unit head control valv e, 180 PSI.
25 Refrigerant replacement requirements 1. Non-contaminated refrigerant remov ed from any F ollett refrigeration system can be recycled and retur ned to the same system after completing repairs. Recycled refr igerant m ust be stored in a clean, approv ed storage container .
26 “Bin full” detection system The F ollett Horizon icemaker incorporates a unique “bin full ” detection system, that consists of the shuttle and actuator . The shuttle incor porates a flag and sensor . Referencing the figure belo w , the nor mal running position of the flag is down, out of the sensor .
27 T roub leshooting Please see “Ser vice” section for a description of each function. 1. Ice machine is in running condition but not making ice . 2. The CPU is not flashing. 3. Machine in TIME DELA Y without full bin. 4. Ice machine is not making ice.
28 6. Ice machine is not making ice. Drain clog. 7. Ice machine is making ice. Excessive w ater in bin or coming into bin from transpor t tube. 8. Ice machine is not making ice. Lo water . 1. Remov e kink or bloc kage from drain hose. 2. Re-route floor drain.
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30 Replacement par ts Evaporator assemb ly Order parts online www .follettice.com 8 9 12 11 10 37 28 39 40 23 34 38 41 33 29 35 17 18 18 31 30 26 23 24 25 24 24 27 23 36 32 23 13 14 15 16 1 3 19 17 23.
31 Order parts online www .follettice.com Reference # Description P art # 1 T ube, ice transpor t, molded 00130666 2 Shuttle assembly (includes 00115600 & 00130666) 00130815 3 Switch, optical 0013.
32 4 5 6 11 10 3 2 8 14 15 1 12 7 9 13 16 Low side assembl y.
33 Reference # Description P art # 1 T ubing, liquid line 00142414 2 T ubing, suction line (includes insulation) 00131045 3 Sight glass 00107045 4 Electrical box suppor t 00156035 5 Split system suppo.
34 Electrical bo x 1 2 3 8 7 6 5 4 Order parts online www .follettice.com.
35 Reference # Description P art # 1 Cov er , electrical box, remote 00130898 2 Board, control circuit, 120V (includes 00132910) 00132910 3 Stand off ’ s (set of 6) 00130906 4 Switch, ev aporator pu.
36 Integration kit – top-mount and Satellite-fill Order parts online www .follettice.com 8 7 6 5 4 11 12 11 12 8 7 6 5 4 13 2 1 10 2 2 10 9 2 1 T op mount configuration Satellite-fill configuration.
37 Reference # Description P art # 1 Shuttle actuator 00171322 2 Clamp 500377 3 Actuator elbow (includes 00167122 and 209100) 00171264 4 Screws 209100 5 Gasket 00167122 6 Actuator body 00171272 7 Gask.
38 Skins assembly 13 16 15 O Z M A D E I N T H E U S A P S I G M O D E L S E R I A L N O C O R P O R A TI O N P A RT N O H Z LO W SI D E C HA R G E V O L TS E a s t o n P e n n s y l v an ia Mo du l e N o . St o ck M od u l e I d en t ifi ca t io n P l at e S er v ic e N o.
39 Reference # Description P art # 1 F ront cover , split system 00130633 2 T ubing, water , 1/4" OD 502079 3 T ubing, drain 00144923 4 Fitting, drain 00109728 5 Fitting, water inlet 502924 6 Elb.
40 00171603R00 05/07 801 Church Lane • Easton, P A 18040, USA T oll free (800) 523-9361 • (610) 252-7301 F ax (610) 250-0696 • www .follettice.com 1 2 5 4 9 10 11 14 13 4 17 8 3 6 7 12 15 16 8 19 17 13 7 6 12 18 16 15 20 Condensing unit Order parts online www .
デバイスFollett HCD1400Nの購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
Follett HCD1400Nをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはFollett HCD1400Nの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Follett HCD1400Nの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Follett HCD1400Nで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Follett HCD1400Nを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はFollett HCD1400Nの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Follett HCD1400Nに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちFollett HCD1400Nデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。