Gracoメーカー306981ADの使用説明書/サービス説明書
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30:1 RA TIO PRESIDENT PUMPS 3600 psi (25 MPa, 248 bar) Maximum Fluid Working Pressure 120 psi (0.8 MPa, 8 bar) Maximum Air Input Pressure Part No. 221075, Series C 55 Gallon (200 Liter) Drum Size Part No. 243664, Series A Stubby Size Part No. 223586, Series B Stubby Size 15:1 RA TIO MONARK PUMPS 1500 psi (10.
2 306981 T able of Contents W arnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation 9 . . . . . . . . . . . . . . . . . .
306981 3 W ARNING SKIN INJECTION HAZARD Spray from the gun, hose leaks, or ruptured components can inject fluid into your body and cause extremely serious injury , including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury .
4 306981 W ARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury . Ground the equipment and the object being sprayed. Refer to Grounding on page 5.
306981 5 Installation General Information NOTE: Reference numbers and letters in parentheses in the text refer to the callouts in the figures and the parts drawing. NOTE: Always use Genuine Graco Parts and Acces- sories, available from your Graco distributor .
6 306981 Installation Refer to the T ypical Installation drawing (Fig. 2). W ARNING A bleed-type master air valve (D) and a fluid drain valve (J) are required in your system.
306981 7 Installation 02502 Fig. 2 KEY A Pump B Pump Runaway V alve C Air Line Lubricator D Bleed-T ype Master Air V alve (required, for pump) E Pump Air Regulator F Air Line Filter G Bleed-T ype Mast.
8 306981 Notes.
306981 9 Operation Pressure Relief Procedure W ARNING SKIN INJECTION HAZARD The system pressure must be manually relieved to prevent the system from starting or spraying accidentally . Fluid under high pressure can be injected through the skin and cause serious injury .
10 306981 Operation Starting and Adjusting the Pump See Fig. 2 on page 7. Be sure the air regulator (E) and bleed-type master air valve (D) are closed.
306981 11 Operation Shutdown and Care of the Pump W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 9.
12 306981 T roubleshooting NOTE: Check all possible problems and solutions before disassembling the pump. PROBLEM CAUSE SOLUTION Pump fails to operate. Restricted line or inadequate air supply . Clear line; increase air supply . Insufficient air pressure; closed or clogged air valves, etc.
306981 13 Service Disconnecting the Displacement Pump W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 9. 1. Flush the pump if possible. Stop the pump at the bottom of its stroke.
14 306981 Service Displacement Pump Service Disassembly When disassembling the pump, lay out all removed parts in sequence, to ease reassembly . Refer to Fig. 5. NOTE: Repair Kit 235635 is available. For the best results, use all the new parts in the kit.
306981 15 Service Fig. 5 1 3 4 2 31 *30 *28 35 29 32 *18 20 24* 26 02504 02505 02505 *18 23* 23* 25* 24* 22 17* 26 (Ref) 34 25* 33 36 35 (Ref) T orque to 55–65 ft–lb (74–88 N.m) T orque to 18–20 ft–lb (24–27 N.m) Lips of v-packings must face down.
37 14 7 12 4 3 13 15 02507 16 306981 Parts Model 221075, Series C 30:1 Ratio President Pump, 55 gal. (200 liter) Drum Size Ref. No. Part No. Description Qty .
306981 17 Parts Model 243664, Series A Model 223586, Series B 30:1 Ratio President Pump, Stubby Size Ref. No. Part No. Description Qty . 3 101946 PIN, cotter; stainless steel; 0.12” (3.2 mm) x 1.5” (38 mm) 1 4 101566 NUT , lock; 3/8–16 3 7 156082 SEAL, o-ring; nitrile rubber 1 12 168221 ROD, tie; carbon steel; 4.
18 306981 Parts Model 243663, Series A Model 223587, Series D Severe-Duty Displacement Pumps 18* 24* 35 *19 20 *23 25* 29 34 31 32 33 26 23* *18 *25 36 *24 28* 30* 17* 22 02506.
306981 19 Parts Model 243663, Series A Model 223587, Series D Severe-Duty Displacement Pumps Ref. No. Part No. Description Qty . Ref. No. Part No. Description Qty .
20 306981 T echnical Data Category Data Maximum fluid working pressure Models 221075, 223586, and 243664: 3600 psi (25 MPa, 248 bar) Model 239327: 1500 psi (10.5 MPa, 105 bar) Maximum air input pressure Models 221075, 223586, and 243664: 120 psi (0.8 MPa, 8 bar) Model 239327: 100 psi (0.
306981 21 T echnical Data T o find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow (lpm/gpm) and operating air pressure (psi/MPa/bar): 1. Locate desired flow along bottom of chart. 2. Follow vertical line up to intersection with selected fluid outlet pressure curve (black).
22 306981 Notes.
306981 23 Dimensions Model 223586 Shown A B C Air Inlet President Pumps: 1/2 npt(f); Monark Pumps: 3/8 npt(f) 3/8 npt(f) Fluid Outlet 3/4 npt(m) Fluid Intake 02501 Pump Model ABC 223586 243664 30 in. (762 mm) 15 in. (381 mm) 15 in. (381 mm) 221075 47 in.
24 306981 Graco Standard W arranty Graco w arrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.
デバイスGraco 306981ADの購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
Graco 306981ADをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはGraco 306981ADの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Graco 306981ADの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Graco 306981ADで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Graco 306981ADを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はGraco 306981ADの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Graco 306981ADに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちGraco 306981ADデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。