Gracoメーカー308-017の使用説明書/サービス説明書
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INSTRUCTIONS–P ARTS LIST 308-017 Rev D Supersedes C This manual contains IMPORT ANT W ARNINGS AND INSTRUCTIONS READ AND RET AIN FOR REFERENCE Check-Mate 450 Pumps With Priming Piston, and Severe-Duty Rod and Cylinder Model 222-770, Series A, 10:1 Ratio Monark Pump 125 bar (1800 psi) MAXIMUM FLUID WORKING PRESSURE 12.
SAFETY W ARNINGS HIGH PRESSURE FLUID CAN CAUSE SERIOUS INJUR Y . FOR PROFESSIONAL USE ONL Y. OBSER VE ALL W ARNINGS. Read And Understand All Instruction Manuals Before Operating Equipment.
3 EQUIPMENT MISUSE HAZARD General Safety Any misuse of the spray/dispensing equipment or accessories, such as overpressurizing, modifying parts, using incompatible chemicals and .
4 TYPICAL INST ALLA TION KEY A Pump B 19 Liter (5 Gal.) Pail Ram C Wiper Plate D Air Manifold E Pump Runaway V alve F Air Line Lubricator G Bleed-T ype Master Air V alve (require.
5 INST ALLA TION NOTE: Reference numbers and letters in parentheses in the text refer to the callouts in the figures and the parts drawing. See pages 22 and 23 for accessories available from Graco. If you supply your own accessories, be sure they are adequately sized and pressure- rated to meet the system’ s requirements.
6 OPERA TION/MAINTENANCE Pressure Relief Procedure T o reduce the risk of serious bodily injury , including fluid injection, splashing in the eyes or on the skin, or injury from .
7 Shutdown and Care of the Pump For overnight shutdown, follow the Pressure Relief Pro - cedure W arning on page 6. Always stop the pump at the bottom of the stroke to prevent the fluid from drying on the exposed displacement rod and damaging the throat packings.
8 TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION Pump fails to operate Restricted line or inadequate air supply Clear; see TECHNICAL DA T A on pages 24-29. Obstructed fluid hose or gun/valve; fluid hose ID is too small Open, clear*; use hose with larger ID.
9 SERVICE REQUIRED T OOLS T orque wrench Bench vise, with soft jaws Hammer Rubber mallet 13 mm (1/2”) dia. brass rod O-ring pick 11 mm, 12 mm, 19 mm.
10 DISPLACEMENT PUMP SER VICE Disassembly When disassembling the pump, lay out all removed parts in sequence, to ease reassembly . Refer to Fig 6. NOTE: Repair Kit 222-773 is available to replace the pis - ton and intake valve seals.
11 Fig 6 2 10 11 * 13 33 14 *15 *1 1 S (SEE FIG 5) *21 22 31 30 23 16 24 **4 **5 **6 3** LIPS OF V -P ACKINGS MUST F ACE DOWN THROA T P ACKING DET AIL 8 REMOVE ONL Y IF DAMAGED.
12 Reassembly (Refer to Fig 7) 1. Place a 13 mm (1/2 in.) dia. brass rod lengthwise in a vise. Install a new piston seal (15*) on the piston seat. Apply thread sealant to the threads of the piston seat. Place the piston guide (14) securely on the brass rod.
13 Fig 7 10 11 * 13 33 14 15* *1 1 S (SEE FIG 5) *21 31 **4 **5 **6 3** LIPS OF V -P ACKINGS MUST F ACE DOWN THROA T P ACKING DET AIL 1 *9 *20 0425A DET AIL OF PIST ON AND INT AKE CHECK V AL VE 12 (REF) 1 (REF) 24 (REF) 17 (REF) 42 16 APPL Y THREAD SEALANT AND T ORQUE TO 45-53 N.
14 NOTES:.
15 P ARTS DRA WINGS AND P ARTS LISTS.
16 P ARTS DRA WING AND LIST Model 222-770, Series A 10:1 Ratio Monark Pump Includes items 101-1 11 REF P ART NO. NO. DESCRIPTION QTY 101 222-791 AIR MOTOR, Monark See 307-043 for parts 1 102 184-076 ROD, tie; 295 mm (1 1.
17 P ARTS DRA WING AND LIST Model 222-768, Series A 20:1 Ratio President Pump Includes items 101-1 11 REF P ART NO. NO. DESCRIPTION QTY 101 222-772 AIR MOTOR, President See 306-982 for parts 1 102 184-076 ROD, tie; 295 mm (1 1.
18 P ARTS DRA WING AND LIST Model 222-769, Series A 34:1 Ratio Senator Pump With Standard Air Motor Includes items 101-1 10 Model 224-660, Series A 34:1 Ratio Senator Pump With Quiet Air Motor Includes items 101-1 10 REF P ART NO.
19 P ARTS DRA WING AND LIST Model 222-778, Series A 55:1 Ratio Bulldog Pump With Standard Air Motor Includes items 101-1 10 Model 222-813, Series A 55:1 Ratio Bulldog Pump With Quiet Air Motor Includes items 101-1 10 REF P ART NO.
20 P ARTS DRA WING Model 222-790, Series B Displacement Pump Includes items 1-42 1 (REF) 2 TORQUE T O 45-53 N.m (33-39 ft-lb) 3** LIPS OF V -P ACKINGS MUST F ACE DOWN **5 **6 *9 10 *1 1 13 14 15* 12 TORQUE T O 256-297 N.m (190-220 ft-lb) 16 APPL Y THREAD SEALANT AND TORQUE T O 27-34 N.
21 P ARTS LIST Model 222-790, Series B Displacement Pump Includes items 1-42 REF P ART NO. NO. DESCRIPTION QTY 1 184-041 ROD, displacement; sst 1 2 184-039 NUT , packing; carbon .
ACCESSORIES USE GENUINE GRACO P ARTS AND ACCESSORIES Must be purchased separately . GROUNDING CLAMP 103-538 GROUND WIRE 208-950 7.
23 ACCESSORIES USE GENUINE GRACO P ARTS AND ACCESSORIES Must be purchased separately . NYLON FLUID HOSE 184-138 3/4 npt (mbe); 4.8 m (15 ft) long 276 bar (4000 psi) MAXIMUM WORKING PRESSURE 184-139 1/2 npt (mbe); 1.5 m (5 ft) long 184-156 1/2 npt (mbe); 6.
24 TECHNICAL AND PERFORMANCE DA T A (MODEL 222–770) Ratio 10:1 (Monark Air Motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum fluid working pressure 125 bar (1800 psi) .
25 TECHNICAL AND PERFORMANCE DA T A (MODEL 222–768) Ratio 20:1 (President Air Motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum fluid working pressure 250 bar (3600 psi) .
26 TECHNICAL AND PERFORMANCE DA T A (MODEL 222–769) Ratio 34:1 (Standard Senator Air Motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum fluid working pressure 238 bar (3400 psi) .
27 TECHNICAL AND PERFORMANCE DA T A (MODEL 224–660) Ratio 34:1 (Quiet Senator Air Motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum fluid working pressure 238 bar (3400 psi) .
28 TECHNICAL AND PERFORMANCE DA T A (MODEL 222–778) Ratio 55:1 (Standard Bulldog Air Motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum fluid working pressure 347 bar (4950 psi) .
29 TECHNICAL AND PERFORMANCE DA T A (MODEL 222–813) Ratio 55:1 (Quiet Bulldog Air Motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum fluid working pressure 347 bar (4950 psi) .
30 Pump A B C D Model 222-770 1 188 mm 365 mm 826 mm 328 mm (46.75 in.) (14.35 in.) (32.5 in.) (12.9 in.) 222-768 1251 mm 418 mm 832 mm 328 mm (49.25 in.) (16.45 in.) (32.75 in.) (12.9 in.) 222-769, 1400 mm 570 mm 830 mm 322 mm 224-660 (55.
31 MOUNTING HOLE LA YOUTS MODEL 222-768 PRESIDENT PUMP MODEL 222-770 MONARK PUMP 63.5 mm (2.50”) 22.2 mm (0.875”) 62.50 mm (2.461”) 38.5 mm (1.516”) 31.2 mm (1.230”) 54.1 mm (2.131”) 44.5 mm (1.750”) 7.1 mm (0.281”) DIA.
32 THE GRACO W ARRANTY AND DISCLAIMERS W ARRANTY Graco warrants all equipment manufactured by it and bearing its name to be free from defects in material and workman - ship on the date of sale by an authorized Graco distributor to the original purchaser for use.
デバイスGraco 308-017の購入後に（又は購入する前であっても）重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります：
Graco 308-017をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはGraco 308-017の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Graco 308-017の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Graco 308-017で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Graco 308-017を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はGraco 308-017の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Graco 308-017に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちGraco 308-017デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
