Gracoメーカー3A1495Cの使用説明書/サービス説明書
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Repair Instructions LD Grease Pump Repair Kits 3A1495C Instructions for repairing the LD Grease Pump. Maximum Fluid Press ure - 7500 psi (51. 7 MPa, 517 bar) Maximum Air Pressur e - 150 psi (1.
Warnings 2 3A1495C Warnings The following warnings are fo r the setup, use, grounding, mainte nance, and repair of th is equipment. The exclama- tion point symbol alerts you to a genera l warning and the ha zard symbols refer to procedure-specific r isks.
Instructions 3A1495C 3 Instructions Always use all new parts included in your kit an d dis- pose of replaced parts according to all state and local regulations for disposal of discarded components. Inspect all parts when disassem bling the pump. Replace any and all worn an d damaged pa rts.
Instructions 4 3A1495C 4. Secure a strap wrench around the shovel cylinde r (27). Use the strap wrench to turn the shovel cylin- der counte r-clockwise to loosen and r emove it fro m the pump assem bly (Fig. 2). NOTE: After a few turns, the shovel c ylinder should be loose enough to finish turning it with yo ur hand to remove this pa rt.
Instructions 3A1495C 5 8. If the gasket (30) is still inside the spacer cylinder (36) use a pick to remove. 9. Secure a strap wrench around the spacer cylinder (36) and use it to turn the cylinder cou nter clockwise to loosen and remove it from the fla nge (22) (Fig.
Instructions 6 3A1495C force to hold the pump in position. The pump cylin- der is aluminum and could be dama ged by using excessive clamping force. 16. Using a 10 mm socke t wr ench, remove the 4 screws (43) from the air valve (40) and complete ly remove air valve assembly from air cyl inder (21).
Instructions 3A1495C 7 Pump Reassembly NOTE: The following instructions d escribe the proce- dure to follow to reassemble a complet ely disassemb led LD grease pump. Depending on the rep air/maintenance procedure you are perfor ming on the pump, it may not be entirely disassembled .
Instructions 8 3A1495C 6. Install the 5 screws (4) wrench tight only. NOTE: If installing a new ai r cylinder (27), the mat- ing holes are not th readed by desig n. Use thread forming scre ws (4) to f orm thread s as they ar e being installed. Torque to 95-105 in.
Instructions 3A1495C 9 17. Screw the piston rod (23) an d the connecting rod (32) togeth er aligning the pin hole in both pieces to allow the pin to be pushed through (Fig.
Instructions 10 3A1495C intake seal on the priming rod as sh own in Fig. 20. 26. Install seal retainer (29) over p riming rod (34) (Fig. 22). 27. Use an adjustable wr ench to tighten seal retaine r securely, then tor que to 45 - 55 ft lbs (61 - 75 N.m).
Instructions 3A1495C 11 Throat and Piston Seal Replacement Kit - 24H854 ( Fig. 25 ) Replacement parts for o-ring ( 5) installed on air piston (15), o-rings (6 and 12) installed in bottom cover ( 14), .
Instructions 12 3A1495C 4. Remove nut retainer (37) from flange (22) (Fig. 28). 5. Remove u-cup seal (1 1) from flange (22) (Fig. 29 ). Grease and replace th e u-cup seal with the new p art included in the ki t and install them in the order shown in Fig.
Instructions 3A1495C 13 1. Disassemble the pump following Disassembly Steps 1-14 (pages 3-5) only. 2. Use a pick to remove the gasket (30) installed between the flange (22) and tu be (36) (Fig. 32). Grease the new gasket included in the kit and install it inside the flange.
Instructions 14 3A1495C 3. Pull spac er cylinder ( 36) away f rom pump to access pin (8) (Fig. 36). 4. Use a rubber hammer an d small punch to drive the pin (8) out. 5. Unscrew the pump low er from di splacement rod (25). Set aside pump lower for reasse mbly.
Instructions 3A1495C 15 Fig. 38. 4. Remove pilot valve (20) from the old air cylinde r (21). Apply a light coat of grease to o-rings. 5. Install pilot valve (20) in to new air cylinder included in the kit (Fig. 39). To rq ue to 95-1 05 in. lbs (10.7-11.
All written and visual data contained in this document reflects the latest product info r mation available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. For patent information, see www.graco.com/patents.
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Graco 3A1495Cをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはGraco 3A1495Cの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Graco 3A1495Cの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Graco 3A1495Cで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Graco 3A1495Cを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はGraco 3A1495Cの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Graco 3A1495Cに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちGraco 3A1495Cデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。