Grindmasterメーカー5941の使用説明書/サービス説明書
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Grindmaster Corporation 4003 Collins Lane Louisville, KY 40245 USA (502) 425-4776 (800) 695-4500 (USA & Canada only) F AX (502) 425-4664 www .grindmaster .
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Crathco ® 5000 Series Manual Pag e 3 W ARNING LABELS OPERA T OR'S SAFETY PRECA UTIONS 1) Read and understand the operating instructions in this manual thoroughly . 2) Note all warning labels on the freezer . If any of the w arning labels are missing or damaged replace them immediately .
Pag e 4 Crathco ® 5000 Series Manual Remo v al fr om Car ton and P allet 1) Remov e staples or cut cardboard bo x around the stapled area. 2) Pull the cardboard bo x up off machine. 3) Remov e the Styrof oam pac king and the plastic bag. 4) Remov e both side panels with scre wdriver .
Crathco ® 5000 Series Manual Pag e 5 Installation of Concealed Air Filter Accessor y Kit (optional) 1) Remov e the f our scre ws that hold the right side panel on the machine. 2) Install the filter panel ov er the e xisting side panel and reinstall screws .
Pag e 6 Crathco ® 5000 Series Manual OPERA TING & ADJUSTMENTS Ho w to Operate: 1) Sanitize unit f ollo wing the cleaning instructions on page 12. 2) Fill hopper with product. Allow barrel to fill with product to the proper le v el, then install carb tube.
Crathco ® 5000 Series Manual Pag e 7 Carb uretor Assemb l y Y our ne w freezer uses a metering de vice, kno wn as a carb uretor , to feed the proper ratio of mix and air into the freezing cylinder . F or products such as dair y based shake mix es , the proper mix to air ratio is gener ally accepted to be two par ts mix to one par t air .
Pag e 8 Crathco ® 5000 Series Manual Computing Overrun (cont.) 3) Dra w a heaping cup of frozen product that contains no air poc k ets. Note: Use a spatula or other de vice to help fill the cup completely . Av oid tamping the cup as this artificially reduces overrun.
Crathco ® 5000 Series Manual Pag e 9 Mix Low Function (cont.) buzz er is out of the circuit and the light will illuminate fully again. After the 10-minute cycle the mix out saf ety func- tion is activated making the unit inoper ab le. The machine is placed into the standby mode to pre vent any damage to the machine from running dr y of product.
Pag e 1 0 Crathco ® 5000 Series Manual Pr oduct Consistency Adjustment (cont.) 4) When making adjustments to a thick er (colder) setting, dispense appro ximately 16 ounces (1/2 liter) of product and recheck consistency after the compressor has cycled off .
Crathco ® 5000 Series Manual Pag e 1 1 Consistenc y Contr ol - Over vie w (cont.) In the “standby” mode the control board senses the temperature of the product in the barrel. The dr ive motor is cycled on time only . It will operate f or 2 minutes ON then 18 minutes OFF as long as it is in “standby”.
Pag e 1 2 Crathco ® 5000 Series Manual CARE AND CLEANING Note: Each time the freezer is disassemb led, all internal freezer components must be thoroughly washed, scoured, and sanitized using procedures recommended b y y our local health depar tment.
Crathco ® 5000 Series Manual Pag e 1 3 D ail y C leaning P r ocedure (cont.) Note: The best wa y to remo v e an “O” Ring is to first wipe off all of the lubr icant using a clean paper towel. Pinch the “O” Ring upward with a dr y towel betw een your inde x finger and thumb .
Pag e 1 4 Crathco ® 5000 Series Manual Sanitizing Carburetor and V alve Components (cont.) 8. Slide the valv e plunger spring ov er the small end of the v alv e plunger and, using another clean piece of paper toweling, pic k up the valv e plunger at the outlet end and insert plunger and spr ing into the valv e body (figure Q).
Crathco ® 5000 Series Manual Pag e 1 5 Sanitizing and Refilling (cont.) 11. W atch the product flo wing out of the dispensing v alv e and close the valv e when the sanitiz er remaining in the cylinder has been purged by the ne w mix.
Pag e 1 6 Crathco ® 5000 Series Manual Cleaning Follo wing Complete Disassemb l y of Unit (cont.) IMPORT ANT: After disassembly , thoroughly scour eac h part of the freezer in a warm mild detergent solution including the inside of the freezing c ylinder and the mix storage hopper .
Crathco ® 5000 Series Manual Pag e 1 7 Reassemb l y (cont.) 5. Disassemble the carb uretor assemb ly and remov e the O-Rings . W ash and sanitiz e all par ts. 6. Reinstall and lubricate the O-Rings and slip on the outer tube if equipped. (See Figure EE) Sanitizing and Refilling 1.
Pag e 1 8 Crathco ® 5000 Series Manual How to Clean Exposed Filter: 1. Slide e xposed filter out of the rails b y pulling f orw ard on the filter . It is recommended to remov e the filter b y using the palm of y our hand and applying e v en pressure to the f ace of the filter .
Crathco ® 5000 Series Manual Pag e 1 9 Ann ual Maintenance (cont.) 4. Remov e dasher assemb ly , inspect stator bear ings and replace shaft seal set. (See Care and Cleaning). 5. Remov e rear panel and inspect "V" belt. 6. Inspect the drive shaft square hole f or wear (rounding-out).
Pag e 2 0 Crathco ® 5000 Series Manual 5311 FREEZER SPECIFICA TIONS: 5511 FREEZER SPECIFICA TIONS: Circuit NEMA# NEMA 5-20R Electrical 115 volt, 60 Hz, 1 Phase Dedicated 20 Amp circuit Drive Motor 1/4 hp , Capacitor Star t/Run Compressor 3/4 hp Cooling Air Cooled (Optional W ater Cooled) Actual W eight 175 lbs.
Crathco ® 5000 Series Manual Pag e 2 1 Pa r t Description Monthly Every 3 Months Ev er y 6 Months Annually Quantities to be Replaced Shaft seal Inspect & replace if necessar y 1 Inspect & rep.
Pag e 2 2 Crathco ® 5000 Series Manual TR OUBLESHOO TING Only a qualified service technician should perform electrical and mechanical adjustments or repairs.
Crathco ® 5000 Series Manual Pag e 2 3 TR OUBLESHOO TING (cont.) Pr oblem P ossible Cause Solution Clicking sound fr om electrical bo x • Low v oltage • Extension cord or improperly sized electri.
Pag e 2 4 Crathco ® 5000 Series Manual Exploded View Model 5311 Optional X-large drip pan f or units with spinners Optional Thick Product plunger Optional Dasher P ar t #0430026 1 5 10 22 23 25 27 30.
Crathco ® 5000 Series Manual Pag e 2 5 Exploded View Model 5511 5511-0109-015-3-20-00 1 5 10 22 23 27 30 32 33 34 35 36 37 38 39 44 45 46 47 48 49 58 61 100 107 120 121 136 137 138 W0110002 W0210171 .
Pag e 2 6 Crathco ® 5000 Series Manual Exploded View Model 5941 ITEM NO. QTY. PART NUMBER DESCRIPTION 1 1 W0210257 BASE ASSEMBLY 2 1 W0211232 FRAME ASSEMBLY 3 1 W0201346 EVAPAORATOR ASSY, 5311 & .
Crathco ® 5000 Series Manual Pag e 2 7 Exploded View Model 5311 Base Assemb l y Item Part Number Description 1 2 3 4 5 6 7 8 9 10 11 12 14 W0210169 0W200123 W0200256 W0200411 W0200412 W0200413 W02010.
Pag e 2 8 Crathco ® 5000 Series Manual Exploded View Model 5511 Base Assemb l y 5511-0107-021-5-15-00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 20 21 23 24 27 28 29 30 31 32 33 W0210169 W0200133 W020025.
Crathco ® 5000 Series Manual Pag e 2 9 Exploded View Model 5941 Base Assemb l y 1 8 4 3 2 6 10 11 9 7 13 12 5 6 ITEM NO. QTY. PART NUMBER DESCRIPTION 1 1 W0210044 BASE PAN ASSEMBLY 2 1 W0210169 CRADL.
Pag e 3 0 Crathco ® 5000 Series Manual 5311 Base Assembl y Refrigeration 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 W0650501 W0200314 W0650112 W0200123 W0200256 W0650104 W0201120 W0201331 W0620109 W0201114 W0201113 W0201323 W0620102 W0620110 W0201324 W0201325 W0201326 W1650002 W0620103 W0201039 Access V alve Capillary T ube, .
Crathco ® 5000 Series Manual Pag e 3 1 5511 Base Assembl y Refrigeration 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 W0650501 W0200301 W0650112 W0200133 W0200256 W.
Pag e 3 2 Crathco ® 5000 Series Manual 5941 Base Assembl y Refrigeration 1 3 2 8 7 10 11 9 ITEM NO. QTY. PART NUMBER DESCRIPTION 1 1 100280 BRACKET, MOUNTING, QD 5931 21 W0620118 male Quick Disconnec.
Crathco ® 5000 Series Manual Pag e 3 3 Exploded View Pr obe Assembl y S.S PROBE - W0572362 A CET AL DELRIN SLEEVE - W0572361 ADD SILICON SEALANT T O B A CK OF SLEEVE ONL Y MA CHINE SCREW - W0610299 I.
Pag e 3 4 Crathco ® 5000 Series Manual 1 2 Rough Side of Ceramic Smooth Shiny Side CRA THCO MA CHINE ASSEMBL Y CHECK LIST Slush Cocktail Carb T ube Assy .
Crathco ® 5000 Series Manual Pag e 3 5 5311 Electrical Components Item Part Number Description HS LBS & RBS FU FM DM 101 100 R1 R2 TR SW2 SC RC CR SW1 FU2 CB1 FU1 B LT 1 LT 1 TB1 66 67 65 W165000.
Pag e 3 6 Crathco ® 5000 Series Manual 5511 Electrical Components 5511-0102-057-3-20-00.
Crathco ® 5000 Series Manual Pag e 3 7 5311 Fr ont Electrical Bo x (CR) (CR) (CR).
Pag e 3 8 Crathco ® 5000 Series Manual 5511 Fr ont Electrical Bo x 5511-0101-057-3-20-00.
Crathco ® 5000 Series Manual Pag e 3 9 5511 Electrical Bo x Item Part Number Description 1 2 3 4 5 6 7 8 9 10 11 W0570603 W0570617 W0570655 W0570916 W0570638 W0570934 W0572451 W1570901 W0570423 W0572.
Pag e 4 0 Crathco ® 5000 Series Manual 5941 Electrical Bo x 18 18 4 3 23 1 22 6 22 19 19 7 15 11 10 14 15 11 13 12 32 21 21 2 5 8 21 30 31 35 16 35 34 33 21 9 20 17 5941 ELECTRICAL BOX ITEM NO. QTY. PART NUMBER DESCRIPTION 1 1 W0572451 Lighted Elec. Box 5311 2 1 W0570655.
Crathco ® 5000 Series Manual Pag e 4 1 5311 Spinner Hook-Up Wiring Diagram.
Pag e 4 2 Crathco ® 5000 Series Manual 5511 Spinner Hook-Up Wiring Diagram 5511-0100-057-9-14-00.
Crathco ® 5000 Series Manual Pag e 4 3 5311 Compressor Wiring Diagram 5511 Compressor Wiring Diagram 5511-0106-057-3-20-00.
Pag e 4 4 Crathco ® 5000 Series Manual 5311 Ladder Dia gram 115V 60 Hz.
Crathco ® 5000 Series Manual Pag e 4 5 5511 Ladder Dia gram 208/230V/50 Hz 5511-0103-057-3-20-00.
Pag e 4 6 Crathco ® 5000 Series Manual 5941 Ladder Dia gram 115V 60 Hz B SERVE SWITCH ON/STANDBY/CLEAN SWITCH 115V L1 L2 G BALLAST FLORECENT LAMP 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 4 3 2 1 8 7 6 5 GND CB1 SH S MIX LOW PROBE HOPPER THERMISTOR BARREL THERMISTOR RED-MIX LOW YELLOW-STANDBY GREEN-FREEZE R1(1) CURRENT SENSOR ON CB1 FU1 (5.
Crathco ® 5000 Series Manual Pag e 4 7 5311 Wiring Diagram Item Part Number Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 W0570603 W0570617 W0570655 W0570423 W0570043 W0570638 W1650004 .
Pag e 4 8 Crathco ® 5000 Series Manual 5511 Wiring Diagram 5511-0216-057-10-25-00 Item Part Number Description 1 2 3 4 6 7 10 11 12 14 15 16 17 18 19 20 21 22 *23 *24 *25 *26 *27 28 W0570619 W0570617.
Crathco ® 5000 Series Manual Pag e 4 9 5941 Wiring Diagram WIRING DETAIL BLUE TO DRIVE MOTOR POWER CORD BARREL SOLENOID HOPPER SOLENOID HOPPER THERMISTER TO MIX LOW SENSOR TO SERVE SWITCH 14 9 16 6 7.
Refrigeration Circuit Pag e 5 0 Crathco ® 5000 Series Manual.
Crathco ® 5000 Series Manual Pag e 5 1 5941 Refrigeration Circuit S S SERVICE VALVE SERVICE DRIER ACCUMULATOR HOPPER EVAPORATOR VALVE FILTER BARREL EVAPORATOR EXPANSION VALVE SOLENOID VALVE SOLENOID .
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デバイスGrindmaster 5941の購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
Grindmaster 5941をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはGrindmaster 5941の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Grindmaster 5941の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Grindmaster 5941で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Grindmaster 5941を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はGrindmaster 5941の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Grindmaster 5941に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちGrindmaster 5941デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。