GrizzlyメーカーG0514X3の使用説明書/サービス説明書
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MO DE L G0 5 1 3 X / G0 5 1 4 X / G0 5 1 4 X 3 E X TR EME S E RIE S B AND S A W O WNER'S MANU AL COPYRIGHT © JANUAR Y , 2 00 6 BY GRIZ ZL Y IN DUSTRIAL , I NC.
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T able o f Co n ten ts INTRODUCTION ............................................................................................................................... 3 Foreword ............................................................................
SECTION 5: ACCESSORIES ......................................................................................................... 43 SECTION 6: MAINTENANCE ................................................................................................
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines.
- 4- G0 5 1 3X /G 05 1 4 X / G05 1 4X 3 Ex treme Series Band saw The information contained herein is deemed accurate as of 2/9/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -5 - The information contained herein is deemed accurate as of 2/9/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
- 6 - G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw G0 5 1 4 X Mac h in e Data Sheet The information contained herein is deemed accurate as of 2/9/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw - 7 - The information contained herein is deemed accurate as of 2/9/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
-8- G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw The information contained herein is deemed accurate as of 2/9/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -9 - The information contained herein is deemed accurate as of 2/9/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
- 1 0 - G0 5 1 3X /G 05 1 4 X / G05 1 4X 3 Ex treme Series Band saw Figure 2. Bandsaw back view. A. Tension Indicator Window B. ON/OFF Switch C. Rip Fence D. Fence Locking Lever E. Dust Port 4" F. Miter Gauge G. Blade Tension Handwheel H. Ball Bearing Roller Guides I.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw - 1 1 - 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. D O NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts.
- 1 2- G05 1 3X /G 05 1 4 X / G05 1 4X 3 Ex treme Series Band saw 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw - 1 3 - A ddit io nal Safety Instr uctio ns fo r Ban dsa ws 7. BLADE SPEED. Allow blade to reach full speed before cutting. 8. LEAVING WORK AREA. Never leave a machine running and unattended. Allow the bandsaw to come to a complete stop be - fore you leave it unattended.
- 1 4 - G0 5 1 3X /G0 5 1 4 X / G05 1 4X 3 E x treme Series Band saw Serious person al injur y c ould occur if y ou connect the machine to the po wer source before y ou have comple ted th e set up pro - cess . DO NOT conne ct th e machine to the power source until instructed to do so.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw - 1 5 - In t he even t of an electric al s hort , grounding reduces the risk of electric sho ck. The grounding wire in t he power cord must be properly connect - ed to t he grounding prong on the p lug; lik ewise , the outlet must be properly installed and ground - ed.
- 1 6 - G0 5 1 3X /G0 5 1 4 X / G05 1 4X 3 E x treme Series Bands aw The Model G 05 1 3X / G05 1 4X/ G05 1 4X 3 was care - fully packed when it left our wareh ouse. If you dis cover t he ma chine is d amaged af ter you ha ve sig ned for deliver y , please immed iately c all Customer Service at ( 5 7 0 ) 5 46 - 96 63 for advice.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw - 1 7 - In v ent ory After all the parts hav e been remov ed from the crate , you should hav e the following items: Crate Content s ( Figure 7 & 8 ): Qt y A . Bandsaw (not shown) ..........
- 1 8 - G05 1 3 X / G05 1 4X /G0 5 1 4 X 3 Ex treme Series Bandsaw Hard w are Recog n iti on Chart.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw - 1 9 - Figure 9. G05 1 3 X minimum working c learances. Fl oor Lo ad Refe r to t he Machine Dat a She et for the weight and foot print s peci ficati ons of y our mac hine. Some floors ma y requi re additional reinf orcement to sup por t both the machine and operator .
-20- G 05 1 3X / G05 1 4X/ G0 5 1 4 X 3 Ex treme Series Bandsaw Mo vi n g & P lac i ng Ba se Un it Figure 11. Lifting the bandsaw. This is an extr emely heavy machi ne.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw - 21 - Figure 14. Quick release tension lever. Tighten Loosen 2. Adjust the upper and lower blade guides away from the blade. Refer to Adjusting Blade Guide Bearings on Page 29 for more details.
-22- G05 1 3X /G0 5 1 4 X / G05 1 4X 3 E x treme Series Bands aw Bl ade T ra cki n g Personal injury or death can occur if the machine starts while your hand is touching the bandsaw wheel during tracking adjustments. Disconnect power from the bandsaw before performing blade tracking adjustments.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -23- The positive stop allo ws the table to be quickly and acc urat ely re turned to the horizontal (0˚) position af ter being adjusted to a dif ferent angle. Compone nts and Hardwar e Ne eded : Qt y Hex Bolt M8-1.
-2 4- G0 5 1 3X /G 05 1 4 X / G05 1 4X 3 E x treme Series Band saw Figure 20. Squaring table to blade. 5. Adjust the positive stop bolt to the table and secure it by tightening the hex nut against the trunnion bracket. 6. Check the adjustment for accuracy once you have tightened the hex nut.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -25- 3. Install an M8-1.25 hex nut on the fence handle, then thread the handle into the fence assembly ( Figure 23 ). Tighten the hex nut against the fence pivot block to secure the handle. Figure 23.
-26- G0 5 1 3X /G 05 1 4 X / G05 1 4X 3 Ex treme Series Band saw 7. Tighten the lock handle. 8. Pull the fence handle up and place the fence assembly on the fixed rail as shown in Figure 26 .
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw - 27 - T ens io ni n g Bla de A properly tensioned blade is essential for mak - ing accurate cuts a nd is required be fore mak - ing man y bandsaw adjustments. ( E ve r y time you replace the blade, y ou should perform this proce - dure be cause all blades tension dif ferently .
-28- G05 1 3X/ G0 5 1 4 X /G 05 1 4 X3 E xtreme Series Bandsaw 5. Tighten the assembly cap screw. 6. Loosen the cap screw on the support bearing adjustment shaft. 7. Place a 0.016" feeler gauge between the support bearing and the blade, and position the bearing 0.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -29- The blade guides provide side -to- side sup por t to help keep the blade straight while cut ting. The blade guid es are d esigned to be adjusted in t wo wa ys— for ward /back ward and si de-to -side.
-3 0 - G05 1 3 X / G05 1 4X /G0 5 1 4 X 3 Ex treme Series Bandsaw NOTICE Make sure that the blade teeth will not con- tact the guide bearings when the blade is against the rear support bearing during the cut or the blade teeth will be ruined. 5. Tighten the cap screw on the lateral adjust- ment rod.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -3 1 - T o ensur e cutting accuracy when the f ence is fi rst installed, the fence should be aligned with the miter slot. To align the fence parallel with the miter slot: 1. If the fence is mounted on the left-hand side of the blade, remove it and remount it next to the miter slot.
-32- G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw Damag e to your eyes, lungs, and ears could re su lt fro m usi ng th is ma chi ne wi th out prope r protective ge ar . Alway s wear safet y glasses , a resp irator , and hearing protection when op erating this machine.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -33 - Guide Post Lock Knob Guide Post Handwheel The ST ART / ST OP switch on the Model G0 5 1 3X / G05 1 4X/ G0 5 1 4 X 3 is loc ated on t he column for easy acces s ( Figur es 3 7 & 3 8 ).
-3 4- G0 5 1 3X /G0 5 1 4 X / G05 1 4X 3 Ex treme Series Band saw Bl ade Lead Bandsaw blades commonly wander of f the cut line when sawing, as shown in Figure 4 1 . T his is called blade lead. B lade lead is co mmonly caused b y too fast of a feed rate , a dull or abused blade, or improper tension.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -35 - 3. Clamp the board to the bandsaw table with- out moving it. Now slide the fence over to the board so it barely touches one end of the board. 4. Loosen the four cap screws on top of the fence.
-3 6- G 05 1 3X / G05 1 4X/ G0 5 1 4 X 3 Ex treme Series Bandsaw Cr oss cu t ti n g Crosscut ting is the proces s of cut ting across the grain of wood. For ply wood and other processed wood, crosscut ting simply means cut ting across the width of the material .
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -37 - Figure 45. Resawing lumber. Resawing ( Figure 4 5 ) is the process of cut ting a board into two or more t hinner boards. The ma xi - mum boa rd width that can be resa wn is limited b y the maximum cut ting height of the bandsaw .
-3 8- G0 5 1 3X /G 05 1 4 X / G05 1 4X 3 Ex treme Series Band saw Stac k ed Cuts One of t he benefits of a band saw is it s abilit y to cut multiple copies of a pa r ticular shape b y stack - ing a number of workpieces together . B efo re mak - ing stacked cuts, ensure that both the table and the blade are properly adjusted to 90° .
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -39 - Bl ade Sp eed The blade speed can b e adjusted to 1 700 or 350 0 FP M. Sp eed adjustments are made by moving the V - belt position on the motor and wheel pul - ley s. Most woodcut ting c an be per formed suc cessfully at the higher blade speeds.
- 40 - G0 5 1 3X /G0 5 1 4 X / G05 1 4X 3 E x treme Series Bands aw Bl ade Inf orma ti on Selecting the rig ht blade requires a k nowledge of the various blade characteristic s to match the blade with the par ticular cut ting operation.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw - 4 1 - • Hook : The teeth on this style have a posi- tive angle (downward) which makes them dig into the material, and the gullets are usu - ally rounded for easier waste removal. These blades are excellent for the tough demands of resawing and ripping thick material.
- 42 - G05 1 3X/ G0 5 1 4 X /G 05 1 4 X3 E xtreme Series Bandsaw Bl ade Chan g es T o r emov e a blade : 1. DISCONNECT BANDSAW FROM POWER! 2. Release the blade tension by turning the blade tension quick release lever to the left. 3. Remove the table insert and the table pin.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -43 - SE CTION 5 : A CCE SSO RIE S Replacement Blades These replacement blades are milled for exact tooth set and are made with high quality tool steel.
- 44 - G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw Figure 53. Our most popular safety glasses. G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safety Glasses are essential to every shop.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -45 - SE CTION 6 : MAINT ENA NC E Alwa ys disconn ect power to th e ma ch ine b e fo re per forming maintenance. Failure to do t his may result in se rious p erson - al injury . Sealed and pre-lubric ated ball bearings require no lubrication for the life of the bearings.
- 46 - G05 1 3X/ G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw This sec tion is provided for your c onv enience — it is not a substitute for the Grizzly Ser vice Depar tment.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw - 4 7 - Symptom Possible Cause Possible Solution M a c h i n e h a s v i b r a t i o n o r noi sy op erati on when r unnin g. 1. Blade weld hits guides or teeth are broken. 2. Bent or worn out blade.
- 48 - G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw Chec ki n g V - Belt T o ensure optimum power transmission from the motor to the blade , the V - belt must be in good conditio n and operate und er proper tension. The belt s hould be checked for cracks, fra ying, and wea r .
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -49 - Repl ac in g V - Belt T ools N ee ded : QT Y Hex Wrench 6 mm ............................................... 1 W rench 1 3 mm .................................................... 1 T o r eplace th e V - belt : 1.
-50 - G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw Figure 61. The wheel brush. Wheel Brush Adjustment Screw Wheel Shaft Hinge Figure 60. Tension lever adjustment components.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw - 5 1 - Wheel Al ign men t Figure 62. Dimensions of coplanarity gauge. Compone nts and Hardwar e Ne eded : Qt y 60" Long 2x4 ..................................................... 1 Tools Needed: Wrench 13mm .
-52- G05 1 3X / G05 1 4X/ G0 5 1 4 X 3 Ex treme Series Bandsaw 5. Adjust the tracking knob to get both wheels parallel. If the wheels won’t go parallel to each other, then move the lower wheel at the adjustment hub ( Figure 64 ) so they line up.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -53 - G0 5 1 3 X Electr ical Compo nen ts Sw itc h Wi rin g Mo tor Wir ing To Power Supply To Motor.
-5 4- G0 5 1 3X /G 05 1 4 X / G05 1 4X 3 Ex treme Series Band saw G0 5 1 3 X Wi r in g Dia gra m G0513X Wiring Diagram .
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -55 - G0 5 1 4 X Electr ical Compo nen ts Po wer Supp ly Ju nc tio n Blo ck Mo tor Wir ing Co ntr ol Pa ne l Wir ing Ma gne ti c Swit ch Wi ri.
-56 - G 05 1 3X / G05 1 4X/ G05 1 4X 3 Ex treme Series Band saw G0 5 1 4 X Wi r in g Dia gra m .
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -57 - G0 5 1 4 X 3 Electr ical Compo nen ts Mo tor Wi ri ng (22 0V ) Co ntr ol Pa ne l Wir ing POWER ON OFF Ma gne ti c Swit ch Wi rin g To Mo.
-58 - G0 5 1 3X /G 05 1 4 X / G05 1 4X 3 E x treme Series Band saw G0 5 1 4 X 3 Wi r in g Dia gra m .
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -59 - .
- 60 - G0 5 1 3X / G05 1 4 X / G0 5 1 4 X 3 Ex treme Series Bandsaw .
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw - 6 1 - REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0513X001 BUSHING 54 PCB23M CARRIAGE BOLT M8-1.25 X 80 2 PSS01M SET SCREW M6-1 X 10 55 P0513055 UPPER WHEEL COVER 3 P0513X003 BUSHING 56 PB10M HEX BOLT M6-1 X 25 4 P0513004 LIFTING EYE BOLT M10-1.
- 62- G05 1 3X /G 05 1 4 X / G05 1 4X 3 Ex treme Series Band saw REF PART # DESCRIPTION REF PART # DESCRIPTION 99 PN02M HEX NUT M10-1.5 121-29 PH7587029 SPACER PLATE 100 P0513100 SMALL GEAR 122 P0513X.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -63 - G0 5 1 3 X Lab el s Safety labels warn about machine hazards and ways to prevent injury.
- 64 - G05 1 3 X / G0 5 1 4 X /G 05 1 4 X3 E xtreme Series Bandsaw .
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -65 - .
- 66 - G0 5 1 3X /G0 5 1 4 X / G05 1 4X 3 Ex treme Series Band saw G0 5 1 4 X / G0 5 1 4 X 3 L abels Safety labels warn about machine hazards and ways to prevent injury.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw - 67 - REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PSS01M SET SCREW M6-1 X 10 49 PSB04M CAP SCREW M6-1 X 10 2 PFS07M FLANGE SCREW M5-.8 X 10 50 P0513050 CLEAR WINDOW 3 P0513X003 BUSHING 51 PSB02M CAP SCREW M6-1 X 20 4 P0513004 LIFTING EYE BOLT M10-1.
- 68 - G05 1 3X/ G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw REF PART # DESCRIPTION REF PART # DESCRIPTION 83 PB32M HEX BOLT M10-1.5 X 25 125-3 PH7587003 FIXED SHAFT 84 PLW06M LOCK WASHER 10MM 125-4 PH7587004 SHAFT 85 P0513085 MOTOR BRACKET 125-5 PH7587005 SPRING PIECE 86 PSBS01M BUTTON HD CAP SCR M8-1.
G05 1 3 X / G05 1 4X /G0 5 1 4 X3 Ex treme Series Bandsaw -69 - REF PART # DESCRIPTION REF PART # DESCRIPTION 144 PSB02M CAP SCREW M6-1 X 20 158 PN04M HEX NUT M4-.7 145 P0514X145 LOCATE BUSHING 159 PS23M PHLP HD SCR M5-.8 X 12 146 P0513X130 BUSHING 160 P0514X160 STRAIN RELIEF 20MM 147 PSBS01M BUTTON HD CAP SCR M8-1.
- 70- G 05 1 3X / G05 1 4X/ G0 5 1 4 X 3 Ex treme Series Bandsaw Grizzly Industrial, Inc. warrants every produ ct it sells for a p eriod of 1 year to the original purchaser from the date of purchase.
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デバイスGrizzly G0514X3の購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
Grizzly G0514X3をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはGrizzly G0514X3の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Grizzly G0514X3の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Grizzly G0514X3で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Grizzly G0514X3を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はGrizzly G0514X3の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Grizzly G0514X3に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちGrizzly G0514X3デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。