GrizzlyメーカーG0641の使用説明書/サービス説明書
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MO DE L G0 64 1 DO UB L E MITE R S A W O WNER'S MANU AL COPYRIGHT © JANUARY , 20 08 BY GRIZ ZL Y IN DUSTRIAL , INC. W AR NI NG : NO PO RTI ON O F T HI S MAN UAL MA Y BE RE PROD UCE D I N AN Y S HAPE OR FORM W IT HOU T THE W RI T TE N A PPROV AL O F G RI Z ZL Y I NDU ST RIA L , IN C.
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T able of Con ten ts INTRODUCTION ............................................... 2 Foreword ........................................................ 2 Contact Info ................................................... 2 Machine Data Sheet .............
-2 - G0 64 1 Double Miter Saw INTR ODU CTION F ore w ord W e are p roud to offer the Mo del G 064 1 Double Miter Saw . This machine is part of a growing Grizzly family of fine woodworking machiner y .
G06 4 1 Dou ble Miter Saw -3 - .
- 4- G0 64 1 Double Miter Saw Figure 1. Model G0641 identification. A. Left Extension Wing w/Scale B. Transparent Guard C. Front Guard D. Oil Reservoir E. Safety Hood F. ON/OFF Magnetic Switch Identi fi cat ion A B C D E F G H I J K G. Right Extension Wing H.
G06 4 1 Dou ble Miter Saw -5 - Safe t y Inst ru ctio ns for Mach ine r y .
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G06 4 1 Dou ble Miter Saw - 7 - Like all machiner y th ere is potential danger whe n operat ing t his m achine. Accidents are fr e - quently caused b y lack of familiarity or failure t o pay atte ntion. Use this machine with respec t and caution to less en the possibility of op erator inj ur y .
-8- G06 4 1 Dou ble Miter Saw Fu ll Loa d Ampe rag e Dra w T otal Motor Draw .................................. 20 Amps Po wer Sup ply Ci rcu it Req ui rem ent s Y ou M UST co nnect your machine to a grounded circuit that is rated for the am perage given below .
G06 4 1 Dou ble Miter Saw -9 - W e ar safet y glasse s dur- ing t he entire setup pro - cess ! Th is ma chi ne pr e se nt s se ri ou s in jur y h a za r ds to untrain ed users .
- 1 0 - G0 64 1 Double Miter Saw In v ent or y The following is a description of the main comp o- nents shipped with your m achine. La y the compo - nents out to inven tor y them. Note : If you can' t find an item on t his list, c hec k the mounting l ocation on t he machi ne or examine the packaging materials carefully .
G06 4 1 Dou ble Miter Saw - 1 1 - Fl oor Loa d Refe r to the Machine Data She et o n Page 3 for the weight and footprint specific ations of y our machine. S ome fl oors may require additio nal reinfo rcement to suppor t both the machine and operator .
- 1 2- G064 1 Double Miter Saw Mo vi n g & P lac in g Mach ine Th e Mo d el G 0 6 41 i s a heav y machine. S erious per sonal injury may occur if s afe moving met hods are not us ed. T o b e saf e, get assistanc e and use a forklift rated for 1 5 00 lbs.
G06 4 1 Dou ble Miter Saw - 1 3 - Although not required, we rec ommend that you mount your new machine to the flo or . Be cause this is an optional step and floor materials may va r y , floor mounting hardwa re is not inc luded. Generally , you can either bolt you r machine to the floor or mount it on machine mounts.
- 1 4- G0 64 1 Double Miter Saw A ssemb ly Once you hav e secured the machine in its pre - pared lo cation, inst all t he ex tension wings. T o ass emble the d ouble miter saw : 1. Turn the extension wings upside down on a protected surface (see Figure 9 ).
G06 4 1 Dou ble Miter Saw - 1 5 - Required Air PSI ....................................... 70 PSI Air Consumption ....................................... 4 CFM Maximum Air PSI ...................................... 90 PSI T o conn ect the saw to compr essed air : 1.
- 1 6 - G0 64 1 Double Miter Saw Figure 13. Dust hose attached to dust port. Dus t Col lecti on To connect a dust collection hose: 1. Fit a 4" dust hose over the dust port, as shown in Figure 13 , and secure it in place with a hose clamp . 2. Tug the hose to make sure it does not come off.
G06 4 1 Dou ble Miter Saw - 1 7 - T est R un Once the assembly is complete, test run your machine to make sure it runs properly. The test run consists of verifying the following: 1) The saw motors power up and run correctly, and 2) the front guard safety feature works correctly.
- 1 8 - G06 4 1 Dou ble Miter Saw Damag e to your eyes, lungs, and ears could re su lt fr om us ing th is ma chi ne wi th ou t prope r pr otective g ear . Alway s wear safet y glasses , a re spirator , and hearing protection when op erating this machine.
G06 4 1 Dou ble Miter Saw - 1 9 - Hol d - do wns The purpose of the pneumatic hold - downs is to secure the stock i n the desired position up against the fence and to prev ent the workpiece from being drawn into the center of the s aw by the rotational force of the blades.
-20- G 06 4 1 Doub le M iter Saw Lo wer i ng Sp eeds The low ering speed s of the hold- downs and blades are indep endently adjustable. The goal is to s ynchronize these rates so that the hold- downs grip the workpiec e before the blades begin the cut.
G06 4 1 Dou ble Miter Saw - 21 - Figure 18. Hold-down lowering speed control. Lowering Speed Knob 4. Remove any material from the table, keep your hands clear of the cutting area, then press the foot pedal actuator to test the low - ering speeds of the hold-downs and blades.
-22- G064 1 Double Miter Saw Repl aci ng Bla des The teeth of saw b lades are sharp an d can easily cut finge rs and hand s. Alwa ys wear heav y le ath - er glov es when handling saw blades . The M odel G064 1 comes with t wo high -qualit y 1 2" , 1 20 -tooth blades.
G06 4 1 Dou ble Miter Saw -23- SE CTION 5 : A CCE SSO RIE S accessories G8982—Shop Fox Roller Table Use this versatile roller table wherever you need extra workpiece support. Features all steel welded construction and measures 19" x 65" long.
-2 4- G 064 1 Double Miter Saw G5562—SLIPIT ® 1 Qt. Gel G5563—SLIPIT ® 12 oz Spray G28 71—Bo eshiel d ® T -9 12 oz Spray G28 70 — Boe shiel d ® T - 9 4 oz Spray H3788—G96 ® Gun Treatment 12 oz Spray H3789—G96 ® Gun Treatment 4.5 oz Spray Figure 27.
G06 4 1 Dou ble Miter Saw -25- Shop Fox 9 0° Corner Cla mps H5 575 — 2 1 ⁄ 4 " Cla mping C apacit y H5 576 — 4 1 ⁄ 4 " Clamping Capacit y Cast iron 90° corner clamps hold mite red cuts securely for gluing and fastening. Figure 30. Shop Fox 90° Corner Clamps.
-26- G0 64 1 Double Miter Saw SE CTION 6 : MAINT EN ANC E Alwa ys disconnec t power to th e m ach in e b e fo re per forming maintenance. Failure to do this may result in s erious p erson - al injury . For optimum per formance from your machine, follow this maint enance schedule and refer to an y specific instr uctions given in this section.
G06 4 1 Dou ble Miter Saw - 27 - L ubr ica ti on For the many moving par ts of the M odel G06 4 1 , there are three lubric ation systems: 1 ) the pneu - matic oiler at tached to the air regulator -lubric ator , 2) the lowe r pivot arm automatic oil system , and 3) manual lubrication of t he arbor housings and remaining pivot points.
-28- G0 64 1 Double Miter Saw Manual lubric ation is required for: 1 ) blade arbor housings, 2) tie-ro d pivot points, and 3) the upp er pivot point of the main pneumatic ram. T o lubricate t he blade arb or housings : 1. DISCONNECT SAW FROM POWER! 2.
G06 4 1 Dou ble Miter Saw -29- V - Belt Main ten ance With extended use, V -belts will stretch and may slip on the pulle ys. When this happens, they need to be re -tensioned. If t he V -bel ts are ex ces sively worn, c racked , or d amaged, t he y need to be replaced.
-3 0 - G06 4 1 Doub le Miter Saw 5. Use a 13mm wrench to loosen the two rear motor mounting bolts (see Figure 42 ). Figure 42. Rear motor mounting bolts. Rear Motor Mounting Bolts 6. Use a 13mm wrench to loosen the front motor mount hex bolt (see Figure 43 ).
G06 4 1 Dou ble Miter Saw -3 1 - Revie w t he troubleshooting and proced ures in this sect ion to fix or adjust your machine if a problem dev el - ops. If you need replacement parts or y ou a re unsur e of your repair skills, then feel free t o call our T echnical Suppor t at (57 0) 5 46 -9 663.
-32- G06 4 1 D ouble Miter Saw Mo tor & Ele ctr ica l (con tin ued ) Symptom Possible Cause Possible Solution Mac hine ha s vibr a- tio n or no isy o pera - tio n. 1. Motor or component is loose. 2. Blade is at fault. 3. V-belts worn or loose. 4. Pulley is loose.
G06 4 1 Dou ble Miter Saw -33 - Pn eum ati c Syst em Symptom Possible Cause Possible Solution H o l d - d o w n s / b l a d e p i v o t a r m s n o t resp ond ing. 1. Air pressure not adequate. 2. Air regulator-lubricator or internal regulator at fault.
-3 4- G0 64 1 Double Miter Saw Al ign i ng P iv o t Arm A ssemb ly aligning blade pivo t arm The pivot arm assem bly is alig ned at the factor y to be precisely 4 5 ° from the fence.
G06 4 1 Dou ble Miter Saw -35 - Figure 47. Using a 45° square to align blade. 7. Loosen the aligning bolt on one side and tighten the one on the other to move the angle of the blade so that it is precisely 45° to the fence.
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G06 4 1 Dou ble Miter Saw -37 - Mot or Wi ri ng Dia gra m .
-3 8- G0 64 1 Double Miter Saw P neu mat ic Sy stem Diag ram Hold -down Air Cylinder (Ref . 535 & 53 6, Pa ge 4 7 ) Limit Switch (Ref . 505, Pa ge 4 7 ) Main Air C ylinder (Ref . 532, Page 4 7) Air Pr essure Regulator (Ref .
G06 4 1 Dou ble Miter Saw -39 - SE CTION 8 : P A RTS Cab ine t Break do wn .
- 40 - G0 64 1 Double Miter Saw Cab ine t Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0641001 SAFETY HOOD 17 PB03M HEX BOLT M8-1.25 X 16 2 P0641002 FRONT GUARD 18 PW01M FLAT WASHER 8MM 3 PW01M FLAT WASHER 8MM 19 P6144019 CABINET ACCESS PANEL 4 P0641004 WING SCREW M8-1.
G06 4 1 Dou ble Miter Saw - 4 1 - Dr iv e Sy ste m Break do wn .
- 42 - G0 64 1 Double Miter Saw Dr iv e Sy ste m Pa r ts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 101 PVM37 V-BELT M-37 3L370 124 PB24M HEX BOLT M12-1.75 X 45 102 P0641102 BLADE PULLEY LEFT 125 PW06M FLAT WASHER 12MM 103 P0641103 BLADE PULLEY RIGHT 126 P0641126 THREADED BLOCK 104 PSS16M SET SCREW M8-1.
G06 4 1 Dou ble Miter Saw -43 - P iv ot Li n kage Brea k do wn & P ar ts L is t .
- 44 - G06 4 1 D ouble Miter Saw Ex tens ion Wi n gs Break do wn & P ar ts L is t .
G06 4 1 Dou ble Miter Saw -45 - Elect ri cal & Lu br ica tio n Sy st ems Brea k do wn .
- 46 - G06 4 1 Double Miter Saw Elect ri cal & Lu br ica tio n Sy st ems P ar ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 401 P0641401 OIL RESERVOIR 410 P0641410 OIL LINE TEE CONNECTOR .
G06 4 1 Dou ble Miter Saw - 4 7 - P neu mat ic Sy stem Break do wn .
- 48 - G06 4 1 Doub le M iter Saw P neu mat ic Sy stem Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 501 PB83M HEX BOLT M6-1 X 16 521 P0641521 VALVE 5-OUTLET 502 PW03M FLAT WASHER 6MM 52.
G06 4 1 Dou ble Miter Saw -49 - Lab el Pl acemen t & Li st Safety labels warn about machine hazards and ways to prevent injury.
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W AR R AN T Y AN D RET URNS .
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デバイスGrizzly G0641の購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
Grizzly G0641をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはGrizzly G0641の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Grizzly G0641の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Grizzly G0641で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Grizzly G0641を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はGrizzly G0641の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Grizzly G0641に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちGrizzly G0641デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。