GrizzlyメーカーG1023の使用説明書/サービス説明書
ページ先へ移動 of 37
10" HEAVY-DUTY TABLE SAW MODEL G1023 INSTRUCTION MANUAL COPYRIGHT © 1990 BY GRIZZLY IMPORTS, INC REG #TX 3 170 579 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC. APRIL, 1997.
G1023 Heavy-Duty Table Saw -1- Table Of Contents PAGE 1. SAFETY INSTRUCTIONS ........................................................................................2 SAFETY INSTRUCTIONS FOR POWER TOOLS ..............................................2 ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS .
-2- G1023 Heavy-Duty Table Saw 1. Wear eye protection. 2. Use saw-blade guard and spreader for every operation for which it can be used, including all through sawing. 3. Keep hands out of the line of saw blade. 4. Use a push-stick when required. 5. Pay particular attention to instructions on reducing risk of kickback.
G1023 Heavy-Duty Table Saw -3- Additional Safety Instructions For Table Saws 1. ALWAYS use guard, splitter and anti-kick- back fingers on all ''through-sawing'' opera- tions. Through-sawing operations are those when the blade cuts completely through the work- piece as in ripping or cross cutting.
-4- G1023 Heavy-Duty Table Saw Grizzly Imports, Inc. is proud to offer the Model G1023 10" Heavy-Duty Table Saw. This model G1023 is a part of Grizzly’s growing family of fine woodworking and metalworking machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation.
G1023 Heavy-Duty Table Saw -5- Unpacking The Model G1023 is shipped from the manufac- turer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, please call Customer Service immedi- ately for advice.
-6- G1023 Heavy-Duty Table Saw Clean up The table and other unpainted parts of the Model G1023 are coated with a waxy oil that protects them from corrosion during shipment. Remove the protective coating with mineral spirits and paper towels. Do not use gasoline or other petro- leum based solvents because of their extremely low flash points.
G1023 Heavy-Duty Table Saw -7- Circuit Requirements The Model G1023 Table Saw has one 3 HP motor. It has been pre-wired to operate at 220V, single phase operation and cannot be operated at 110V. The Model G1023 motor will safely draw about 18 amps at 220V.
-8- G1023 Heavy-Duty Table Saw Beginning Assembly Most of your Model G1023 Table Saw has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented here.
G1023 Heavy-Duty Table Saw -9- Figure 3. Switch The magnetic switch comes prewired to the motor. However, you must mount the switch to the table saw body before it can be used. A bracket with screws to attach it is provided. Figure 3. Extension Wings Inspect the extension wings for burrs or foreign material that may inhibit assembly.
Figure 5. -10- G1023 Heavy-Duty Table Saw 8. If the wing tilts down, remove the wing and stick layers of masking tape under each bolt near the bottom edge. Re-install the wing and check the flushness again. 9. If the wing tilts up, remove the wing and stick layers of masking tape over each bolt near the top edge.
G1023 Heavy-Duty Table Saw -11- Figure 7. Blade The Model G1023 is not supplied with a blade. For a selection of blades, including dado sets, refer to the Grizzly catalog for selection, price and ordering information. To install the blade: 1. Remove the arbor nut and outside arbor flange from inside the blade cavity.
Figure 11. -12- G1023 Heavy-Duty Table Saw 4. Recheck guard alignment to the blade and to the table top. Adjust as necessary and tight- en down all the bolts before use. 3. Next, set a straightedge against the face of the saw blade and the blade guard.
G1023 Heavy-Duty Table Saw -13- Figure 13. Table Inserts Your table saw comes with two table inserts. One is for standard blades and the other is for dado blades. Figure 13. Fence To mount the fence: 1. Thread the plastic knob onto the lock handle. 2.
-14- G1023 Heavy-Duty Table Saw Figure 15. Figure 14. 1. Install the table insert by putting your fingers into the finger holes of the insert and lifting the front to install it as shown in Figure 14. There is a small pin at the back of the insert which fits into a hole in the back edge of the blade cavity.
G1023 Heavy-Duty Table Saw -15- Figure 18. Figure 16. Figure 17. Table Mount Holes 5. The difference between distance A and dis- tance B must be equal to or less than 1 ⁄ 64 ". 6. If the difference is greater than 1 ⁄ 64 ", loosen the four (4) table mounting bolts and adjust the table slightly.
-16- G1023 Heavy-Duty Table Saw Figure 21. 90° Stop Bolt Jam Nut Front Trunnion Geared Trunnion 5. Loosen the jam nut and thread the stop bolt in or out not more than a half turn. Figure 21. 6. Tighten the jam nut and tilt the blade back to 90°. Check the angle of the blade with the square.
G1023 Heavy-Duty Table Saw -17- Figure 23. 5. Loosen the jam nut behind the 45° stop bolt. Tighten or loosen the stop bolt to adjust the stopping position of the arbor. Tighten the jam nut. 6. Tilt the blade until the 45° stop bolt prohibits movement.
-18- G1023 Heavy-Duty Table Saw Figure 24. Angle Pointer Angle Pointer Once the positive stops have been set, the angle pointer will require adjusting. To adjust the angle pointer: 1. The angle pointer is located behind the arbor height hand wheel. Figure 24.
G1023 Heavy-Duty Table Saw -19- Figure 26. Figure 27. Fence The fence must engage and square up on the front rail before the rear clamp engages the back rail. In essence, the rear clamp should act as a secondary mechanism for maintaining fence position.
-20- G1023 Heavy-Duty Table Saw Figure 29. 5. Loosen the locking lever until it is approxi- mately two-thirds engaged. Tighten the rear adjusting screw until the rear clamp just touches the back rail. 6. Loosen the locking lever and slide the fence along the rail.
G1023 Heavy-Duty Table Saw -21- Pre-Run Check Before you begin to use your model G1023 Table Saw, you should give it a thorough inspection. While making your inspection, ask yourself the following questions: 1. Are all the fasteners tight? 2. Is the blade mounted correctly and securely? 3.
-22- G1023 Heavy-Duty Table Saw 3. Combination Blade: Used for cutting with and across the grain. A compromise between a rip blade and a cross-cut blade, a combination blade will typically have between 40-80 teeth, an alternate top bevel and flat or alternate top bevel and raker tooth profile.
G1023 Heavy-Duty Table Saw -23- Figure 34. 4. Plywood Blade: Used for cutting plywood or veneers. A Plywood blade will have 80+ teeth, a steep alternate top bevel tooth pro- file and very shallow gullet. Figure 34. 5. Thin-kerf: Most types of saw blades are available in a thin-kerf style.
-24- G1023 Heavy-Duty Table Saw Ripping Ripping means to cut with the grain of the wood. In other materials such as MDF or plywood, rip- ping simply means to cut lengthwise. To rip a board: 1. Inspect the board for soundness. You will need a straight edge to rip with accuracy.
G1023 Heavy-Duty Table Saw -25- SECTION 6: MAINTENANCE V-Belt To ensure optimum power transmission from the motor to the blade, the V-belts must be in good condition and operate under proper tension. When replacing V-belts, it is important to replace all three at the same time-even if they do not all appear worn.
-26- G1023 Heavy-Duty Table Saw Figure 39. The shielded ball bearings in the motor and throughout most of the model G1023 require no further lubrication during their lifetime. When they do wear out, replacements can be obtained through the Grizzly Parts Department.
G1023 Heavy-Duty Table Saw -27- The following pages contain general machine data, troubleshooting guide, parts diagram, parts list and Warranty/Return information for your Model G1023 Table Saw.
-28- G1023 Heavy-Duty Table Saw 1 98 99 4 5 6 7 8 9 10 11 12 13 16 30 31 18 19 20 21 25 27 32 33 37B 40 38 41 43 45 44 47 48 5 50 57 52 54 23 55 53 58 60 61 62 63 64 65 66 68 69 70 71 72 73 74 75 76 7.
G1023 Heavy-Duty Table Saw -29- 001 P1023001 CABINET 002 P1023002 SCALE 003 P1023003 SELF TAPPING SCREW 004 P1023004 TRAP DOOR 005 PN02 HEX NUT 5 ⁄ 16 " - 18 006 P1023006 DOOR LATCH 007 P102300.
-30- G1023 Heavy-Duty Table Saw 411 404 409 407 405 406 408 403 402 410 409 401 413 412 401 P1023401 KNOB 402 P1023402 FLAT WASHER 1 ⁄ 4 " 403 P1023403 MITER GAUGE BODY 404 P1023404 MITER BAR 4.
G1023 Heavy-Duty Table Saw -31- 512 513 509 511 511 507 507 502 504 505 506 508 501 503 510 501 P1022174 GUARD 502 P1022171 HEX BOLT M6-1.0X40MM 503 PLN03M LOCK NUT M6-1.
17 19 18 6 3 40 38 33 30 31 32 34 1 35 29 35 16 23 13 9 24 25 25 12 8 7 20 39 28 23 26 23 24 23 10 11 15 14 37 27 5 4 25 24.
G1023 Heavy-Duty Table Saw -33- 601 P1022Z064 FENCE 602 PFH08M FLT HD SCREW 603 PW01M FLAT WASHER 8MM 604 PS05M PHLP HD SCREW M5-0.8 X 8 605 P1022Z037 POINTER 606 P1022042 SHAFT FOR CLAMP 607 P1022039.
-34- G1023 Heavy-Duty Table Saw MACHINE DATA GRIZZLY MODEL G1023 TABLE SAW Design Type ......................................................................................................................10" Tilti ng Arbor Maximum Diameter of Saw Blade .
G1023 Heavy-Duty Table Saw -35- SYMPTOM Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped cir- cuit). Machine slows when oper- ating. Loud, repetitious noise com- ing from machine.
-36- G1023 Heavy-Duty Table Saw Grizzly Imports, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neg- ligence, accidents, repairs or alterations or lack of maintenance.
デバイスGrizzly G1023の購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
Grizzly G1023をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはGrizzly G1023の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Grizzly G1023の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Grizzly G1023で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Grizzly G1023を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はGrizzly G1023の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Grizzly G1023に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちGrizzly G1023デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。