GrizzlyメーカーG1023Zの使用説明書/サービス説明書
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10" HEAVY-DUTY TABLE SAW MODEL G1023Z, ZX & ZX3 INSTRUCTION MANUAL COPYRIGHT © NOVEMBER 2001 BY GRIZZLY INDUSTRIAL, INC WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemi- cals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.
TABLE OF CONTENTS 1. SAFETY PAGE SAFETY RULES FOR ALL TOOLS ....................................................................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS .........................
-2- G1023Z Series Heavy-Duty 10'' Table Saw SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
G1023Z Series Heavy-Duty 10'' Table Saw -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size must be in accor- dance with the chart below. The amperage rating is listed on the motor or tool name- plate.
-4- G1023Z Series Heavy-Duty 10'' Table Saw Additional Safety Instructions For Table Saws 1. THRU-SAWING: Use blade guard, splitter, and anti-kickback fingers on all thru-saw- ing operations. See Page 12 for the defin- ition of thru-sawing. 2.
G1023Z Series Heavy-Duty 10'' Table Saw -5- Push Sticks The use of push sticks, particularly when cutting small or narrow workpieces, provides a double benefit for saw operators. The push stick pro- vides added leverage, enabling the operator to keep the workpiece firmly supported against the fence and table.
-6- G1023Z Series Heavy-Duty 10'' Table Saw Figure 2. Zero Clearance Table Inserts. Zero Clearance Table Inserts Ideal for use when ripping thin strips or making bevel cuts, these prevent tearout and jammed blades by supporting material close to the blade.
G1023Z Series Heavy-Duty 10'' Table Saw -7- SECTION 2: INTRODUCTION We are proud to offer the Grizzly Model G1023Z Series Table Saw. The Model G1023Z Series is part of a growing Grizzly family of fine wood- working machinery.
-8- G1023Z Series Heavy-Duty 10'' Table Saw SECTION 3: CIRCUIT REQUIREMENTS Figure 5. NEMA-style L6-20 plug and outlet. G1023Z The motor supplied with the Model Z is a 3 HP 220V single-phase motor. Under normal 220V use, the motor draws approximately 18 amps.
G1023Z Series Heavy-Duty 10'' Table Saw -9- Figure 6. NEMA-style L6-30 plug and outlet. G1023ZX The motor supplied with the Model ZX is a 5 HP 220V single-phase motor. Under normal 220V use, the motor draws approximately 25 amps. Use a 30 amp circuit breaker or a 30 amp slow- blow fuse for 220V operation.
-10- G1023Z Series Heavy-Duty 10'' Table Saw G1023ZX3 Figure 7. NEMA-style L15-20 plug and outlet. The motor supplied with the Model ZX3 is a 5 HP 220V 3-phase motor. Under normal 220V use, the motor draws approximately 15 amps. Use a 20 amp circuit breaker or a 20 amp slow-blow fuse for 220V operation.
G1023Z Series Heavy-Duty 10'' Table Saw -11- Grounding Electrocution or a fire can result if the band- saw is not grounded cor- rectly. Make sure all electrical circuits are grounded.
-12- G1023Z Series Heavy-Duty 10'' Table Saw SECTION 4: MACHINE FEATURES The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general.
G1023Z Series Heavy-Duty 10'' Table Saw -13- Splitter: Metal plate attached to the back of the blade guard that maintains the kerf opening in the wood when performing a cutting operation. Standard Kerf: 1 ⁄ 8 " gap made with a standard blade.
-14- G1023Z Series Heavy-Duty 10'' Table Saw SECTION 5: SET UP Unpacking Piece Inventory The Model G1023Z Series Table Saws are shipped from the manufacturer in three carefully packed boxes. If you discover the machine is damaged after you have signed for delivery, immediately call our Customer Service for advice.
G1023Z Series Heavy-Duty 10'' Table Saw -15- After all the parts have been removed from Box 3, you should have: 1. Extension Wings (2) 2. Miter Gauge 3. 5 ⁄ 8 "-18 Blade Guard Mounting Shaft 4. Arbor Wrench 5. 5 ⁄ 8 " Combo Wrench 6.
-16- G1023Z Series Heavy-Duty 10'' Table Saw Hardware Recognition Chart Use this chart to match up hardware pieces during the assembly process!.
G1023Z Series Heavy-Duty 10'' Table Saw -17- Clean Up Site Considerations Unsupervised children and visitors entering a shop could receive seri- ous personal injury. Ensure child and visitors safety by keeping all entrances to the shop locked at all times.
-18- G1023Z Series Heavy-Duty 10'' Table Saw TOOLS REQUIRED: You will need a high quality square, a long straightedge, 10mm, 12mm, 14mm open end wrenches and a 3mm Allen ® wrench. Extension Wings Beginning Assembly To attach the extension wings to the saw: 1.
G1023Z Series Heavy-Duty 10'' Table Saw -19- Figure 10. Using tape to shim for wing alignment. Masking Tape 7. Check the alignment of the table and both wings with a straightedge. The straightedge should run flat across both wings and the table top.
-20- G1023Z Series Heavy-Duty 10'' Table Saw Figure 11. Installing dust hood. Dust Hood The Model G1023Z Series comes with a 4" dust hood and a cleanout door. To mount the dust hood and cleanout door: 1. Mount the cleanout door into the square hole on the lower left side of the saw base.
G1023Z Series Heavy-Duty 10'' Table Saw -21- Guard Bracket Figure 13. Attaching the 5 ⁄ 8 "-18 blade guard mounting shaft. Figure 14. Blade guard mounting bracket To install the blade guard assembly : 1.
-22- G1023Z Series Heavy-Duty 10'' Table Saw Table Insert Handwheel Figure 16. Setscrews on each corner of insert. Figure 15. Tightening handle onto handwheel. One handwheel has been removed for shipping. To install, place the handwheel over the threads and screw the lock knob into the center.
G1023Z Series Heavy-Duty 10'' Table Saw -23- 3. Set a machinist’s square against the face of the blade splitter. Slightly rotate the rear bracket to adjust the face of the blade splitter perpendicular to the table top as shown in Figure 19.
-24- G1023Z Series Heavy-Duty 10'' Table Saw 5. If the blade splitter is to the right of the blade as shown in Figure 21 , simply add washers between the splitter and the front mounting bracket, and adjust the rear splitter support as shown in Figure 22 .
G1023Z Series Heavy-Duty 10'' Table Saw -25- 11. Moving the arbor bracket moves the V-belts and pulleys out of alignment, so adjustment of the motor pulley is required. Simply loosen the setscrew in the middle groove of the pul- ley, and slowly slide the pulley toward the end of the motor shaft.
-26- G1023Z Series Heavy-Duty 10'' Table Saw Miter Gauge The miter gauge for the Model G1023Z Series has two setscrews in the miter bar which can be set to remove any loose movement between the miter bar and the T-slot. To adjust the miter gauge: 1.
G1023Z Series Heavy-Duty 10'' Table Saw -27- Before starting the machine: 1. Read this manual and make sure you take all safety precautions before operating this machine. 2. Make sure the blade guard and splitter have been correctly installed and are adjusted properly as shown on Pages 23-25 .
-28- G1023Z Series Heavy-Duty 10'' Table Saw Blade Selection Choosing the correct blade for the job is essential for the safe and efficient use of your table saw.
G1023Z Series Heavy-Duty 10'' Table Saw -29- Figure 28. Plywood blade. Plywood Blade: Used for cutting plywood or veneers. 10" plywood blades have 40-80 teeth ( Figure 28 ), a steep alternate top bevel tooth pro- file ( Figure 30 ) and very shallow gullet.
-30- G1023Z Series Heavy-Duty 10'' Table Saw Crosscutting To make a 90˚ crosscut using the miter gauge: 1. Adjust the miter gauge to the 90˚ position. 2. Adjust the fence completely away from the cutting operation. 3. Position the miter gauge in one of the two miter slots.
G1023Z Series Heavy-Duty 10'' Table Saw -31- Ripping To make a rip cut: 1. Set the fence to the desired width of cut on the fence rail scale. 2. Adjust the blade height so the highest saw tooth protrudes approximately 1 ⁄ 4 " above the workpiece.
-32- G1023Z Series Heavy-Duty 10'' Table Saw Dado Cutting Commonly used in furniture joinery, a dado is a straight channel cut in the face of the workpiece. Dadoes can be cut using either a dado blade ( Figure 57 ) or a standard saw blade. To use a stacked or wobble dado blade : 1.
G1023Z Series Heavy-Duty 10'' Table Saw -33- Using a standard saw blade: 1. Clearly mark the width of the dado cut on your workpiece. Include marks on the edge of your workpiece so you can clearly identify your intended cut while the material is laying flat on the saw table.
-34- G1023Z Series Heavy-Duty 10'' Table Saw 7. Re-adjust the fence so the blade is aligned with the other edge of the intended dado channel. Be sure to keep the cuts within your marks; otherwise, the dado will be too big. 8. Continue making cuts toward the center of the dado with your subsequent cuts until the dado is complete.
G1023Z Series Heavy-Duty 10'' Table Saw -35- 1. Disconnect the machine from the power source! 2. Cut a piece of wood that is as long and tall as the metal fence and 3 ⁄ 4 " thick. This will be the sacrificial fence. Make sure the wood is a uniform thickness and free of knots and defects.
-36- G1023Z Series Heavy-Duty 10'' Table Saw Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require the blade guard and splitter to be removed from the saw.
G1023Z Series Heavy-Duty 10'' Table Saw -37- 4. Turn the saw on. 5. When the blade has reached full speed, per- form a test cut with a scrap piece of wood. 6. If the cut is satisfactory, repeat with your fin- ish stock. 7. Rotate the workpiece as shown in Figure 38 .
-38- G1023Z Series Heavy-Duty 10'' Table Saw SECTION 7: MAINTENANCE General Regular periodic maintenance on your Model G1023Z Series Table Saw will ensure its optimum performance. Make a habit of inspecting your machine each time you use it.
G1023Z Series Heavy-Duty 10'' Table Saw -39- V-Belt The sealed ball bearings in the motor and throughout the Model G1023Z Series require no maintenance during their lifetime. When they do wear out, replacements can be obtained through the Grizzly Parts Department.
-40- G1023Z Series Heavy-Duty 10'' Table Saw Figure 39. V-belt deflection. To adjust V-belt tension: 1. Disconnect the machine from the power source! 2. Loosen the motor mount bolt. 3. Shift the motor up or down to increase or decrease the V-belt tension.
G1023Z Series Heavy-Duty 10'' Table Saw -41- Maintenance Performed Approximate Hours Of Use Maintenance Log Date.
-42- G1023Z Series Heavy-Duty 10'' Table Saw 45˚ & 90˚ Stops 1. Set your blade angle at zero as shown on the angle indicator on the front of the saw and raise the blade several inches above the table. 2. Place a machinist’s square flat on the table and slide it alongside the blade.
G1023Z Series Heavy-Duty 10'' Table Saw -43- Figure 42. Table mounting bolt holes. 6. If the blade tip does not touch the end of the adjustable square similar to the first mea- surement, then the table will need to be adjusted.
-44- G1023Z Series Heavy-Duty 10'' Table Saw 11. Refer to Figures 43 & 44, for shim place- ment. If the distance of A is shorter than B, shim(s) will need to be placed under corners #1 and #2. If the distance of B is shorter than A, shim(s) will need to be placed under cor- ners #3 and #4.
G1023Z Series Heavy-Duty 10'' Table Saw -45- Blade Alignment The blade position can be adjusted slightly in case it contacts the table insert when raised or tilted. This adjustment can be made either by moving the whole trunnion assembly, or by just moving the arbor bracket.
-46- G1023Z Series Heavy-Duty 10'' Table Saw 5. Moving the arbor bracket moves the V-belts and pulleys out of alignment, so adjustment of the motor pulley is required. Simply loosen the setscrew in the middle motor groove pul- ley and slowly slide the pulley towards the end of the motor shaft.
G1023Z Series Heavy-Duty 10'' Table Saw -47-.
-48- G1023Z Series Heavy-Duty 10'' Table Saw.
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-50- G1023Z Series Heavy-Duty 10'' Table Saw SECTION 9: CLOSURE The following pages contain general machine data, parts diagrams/lists, a troubleshooting guide and Warranty/Return information. If you need parts or help in assembling your machine, or if you need operational information, call the Grizzly Service Department.
G1023Z Series Heavy-Duty 10'' Table Saw -51- Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DATA SHEET G1023Z / G1023ZX / G1023ZX3 10" HEAVY-DUTY CABINET SAW Design Type ..........
-52- G1023Z Series Heavy-Duty 10'' Table Saw.
001 P1023001 CABINET 002 P1023002 SCALE 003 P1023003 SELF TAPPING SCREW 004 P1023004 CLEANOUT DOOR 005A PN08 HEX NUT 3 ⁄ 8 "-16 006 P1023006 DOOR LATCH 007 P1023007 KNOB 3 ⁄ 8 "-16 X 1 1.
-54- G1023Z Series Heavy-Duty 10'' Table Saw A A A A A A 400 P1023400 COMPLETE MITER GAUGE 401 P1023401A KNOB 402A PW07 FLAT WASHER 5 ⁄ 16 " 403 P1023403 MITER GAUGE BODY 404 P1023404.
G1023Z Series Heavy-Duty 10'' Table Saw -55- SYMPTOM Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped cir- cuit). Machine slows when oper- ating. Loud, repetitious noise com- ing from machine.
-56- G1023Z Series Heavy-Duty 10'' Table Saw Notes.
G1023Z Series Heavy-Duty 10'' Table Saw -57-.
-58- G1023Z Series Heavy-Duty 10'' Table Saw Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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Grizzly G1023Zをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはGrizzly G1023Zの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Grizzly G1023Zの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Grizzly G1023Zで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Grizzly G1023Zを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はGrizzly G1023Zの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Grizzly G1023Zに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちGrizzly G1023Zデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
