Healthywayメーカー310645Hの使用説明書/サービス説明書
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Graco Inc. P.O. Box 1441 Minneapolis , MN 55440-1441 www.graco.com Copyright 2004 Graco Inc. is registered to I.S. EN ISO 9001 310645H Repair and P arts R TX 1500 Electric T e xture Spra y er - For W .
Models 2 310645H Models * Auxiliary Air Hookup Kit RELA TED MANU ALS Manual Model Electric Requirements Country Operation 287328* Gun Languages 248201 120V , 60 Hz, 15 A N. America 310624 310694 310616 English 248370 / 24831 5 230V . 50 Hz, 10 A Europe 310624 310616 F rench 248370 230V .
Warnings 310645H 3 The f ollowing are general W arnings related to the safe setup, use, maintenance and repair of this equipment. Additional, more specific warnings ma y be foun d through out the text of this man ual where applicable.
Warnings 4 310645H WA R N I N G S Pressurized Equipment Haza rd Compressed air can inject in skin. Air tubing rupt ur e can cause injury if disconnected while under pressure. T o reduce risk of injur y: • Ne v er e xceed maxim um working pressure of an y attachment .
Component Identificati on 310645H 5 Component Identification A C F H K L E B D P T U S R V W M ti4500a.
Component Identificati on 6 310645H Component Identification ITEM COMPONENT A Main P ower Switch B Nozzle Storage C Hopper D Hopper Connect/Disco nnect E Graco RotoFle x™ HD Pump F Material Outlet H.
Preparation 310645H 7 Preparation Pressure Relief Procedure 1 T ur n Main P ower Switch (A) OFF . 2 T ur n flui d flow regulator (K) all the w a y down to reduce pressure . 3 Open gun air valv e (aa). 4 T rigger gun, spra ying material bac k into hopper (C ).
Preparation 8 310645H A uxiliary Air Compressor • Use A uxiliar y Air Hookup Kit 287328 when additional atomization air is necess ar y . Generators 7500 W (7.5 K W) minimum. Tips f or Using Generator s • Bef ore running spra yer , make sure it is at room tem- perature .
Removing and Replacing Hop per, Front and Back Covers 310645H 9 Remo ving and Replacing Hopper , Front and Bac k Cover s Before perf orming any service on spray er alwa ys: • Read all warnings, pag e 3. • Read oper ating instructions manua l, page 2.
Removing and Replacing Ho pper, Front and Back Covers 10 310645H Bac k Cover T o access the motor and all ot her components , it is necessary to remov e the hopper , front and bac k cov ers. Removing Co ver 1 Completely remove 6 screws (2 on top and each side) from cover .
RotoFlex™ HD Pump 310645H 11 RotoFle x™ HD Pump Use RotoFle x HD Pump Repla cement Kit 287314. Disassembl y First read and f ollow instructions in the Bef ore perf orming an y service on spray er section, page 9 . Then remo v e hopper and fro nt cov er , page 9.
RotoFlex™ HD Pump 12 310645H Reassembl y 1 Bend and kink ne w pump hose from kit in the middle as shown, making sure dots on hose fittings f ace each other . 2 Inser t hose ends through holes in inner ho s e br acke t , kee p i ng dots on fittin gs facing each other and kin ked por tion of hose hori- zont al to the underside of brac k et.
RotoFlex™ HD Pump 310645H 13 Hose Break-In Procedure 1 Make sure fluid f low regulator (K) is tur ned all the wa y down. 2 P our appro xi- mately 1 gallon hot water in spra yer hopper to lubricate the pump. 3 T ur n pow er s witch (A) on. 4 Hold in prime s witch (P).
Compressor and Motor Repair 14 310645H Compressor and Motor Repair F or 120 V spra yer use Compressor and Mot or Replacement Kit, 287315. F or 230 V spra yer use Compressor and Mot or Replacement Kit, 287344. Kits include motor/ compressor and mou nting hardw are.
Compressor and Motor Repair 310645H 15 8 Loosen 2 shoulder bolts about 2-3 tur ns. Do not rem ov e them. 9 Remo v e single shoulder bolt on other side of motor com- pletely . 10 Slide out motor assembly . 11 Completely remov e old shoulder bolts and rub- ber mounts .
Compressor and Motor Repair 16 310645H 6 Slide belt ov er pulle ys and set t ension. See Replacing Belt, page 19. 7 Reattach b lack and wh ite wires to motor . 8 Replace reatta ch green ground wire a nd grounding nut. 9 Replace co ve r plate and screws.
Compressor Rebuild Kit 310645H 17 Compressor Reb uild Kit T o replace piston, seals and slee v e. F or 120 V spra yer use Compressor Reb uild Kit 287330. F or 230 V spra yer use Compressor Reb uild Kit 287331. Disassembl y First read and f ollow instructions in the Bef ore perf orming an y service on spray er section, page 9 .
Compressor Rebuild Kit 18 310645H Reassembl y 1 Inser t new pist on rod from kit in motor housing. 2 Replace and t ighten piston bolt. 3 Replace top motor hosing and 4 bolts . 4 Tighten bolts. 5 Replace motor f an and center f an bolt. 6 Tighten bolt.
Removing and Replacing Belt 310645H 19 Remo ving and Replacing Belt Use Belt Replacement Kits 118845. First read and f ollow instructions in the Bef ore perf orming an y service on spray er section, page 9 . Then remo v e hopper , front and bac k cov ers , page 9.
Removing and Replacing Belt 20 310645H 5 Tighten all 4 bolts. 6 T ur n belt one more time with your hand to mak e sure teeth ar e properly engaged and tension is correct. 7 Replace RotoFle x HD Pump and hose exten- sion, page 12. 8 Replace bac k and front cov ers and hoppe r .
Roller Replacement 310645H 21 Roller Replacement Use Roller Replacement Kit 2873 21. Kit includes 2 rollers , 4 nylon w asher , and 2 retaining rin gs . Disassembl y First read and f ollow instructions in the Bef ore perf orming an y service on spray er section, page 9 .
Rotor Assembly Replacement 22 310645H Rotor Assembl y Replacement Use Pump Assembly Replacem ent Kit 287255. Disassembl y First read and f ollow instructions in the Bef ore perf orming an y service on spray er section, page 9 . Then remo v e hopper , front and bac k cov ers , page 9.
Air Cylinder and Solenoid Valve 310645H 23 Air Cylinder and Solenoid V alve Use Cylinder Replacement Kit , 287323. F or 120 V spra y er use Solenoid Replacement Kit 287324. F or 230V spr ay er use Soleno id Replacement Kit 287351. Disassembl y First read and f ollow instructions in the Bef ore perf orming an y service on spray er section, page 9 .
Air Cylinder and Soleno id Valve 24 310645H Reassembl y 1 Inser t crowned backing nut on shaft of cylinder . 2 Using ne w cylinder from kit, po sition cylin- der in spray er frame, inser ting end of cylin- der through pu mp brac k et mounting hole . 3 Install lock ing nut flush to end of shaf t.
Relief Valve and Flow Sensor Manifo ld 310645H 25 Relief V a lve and Flo w Sensor Manif old F or 120 V spra y er use Relief V alve Replacemen t Kit 287325. F or 230 V spra y er use Relief V alve Replacemen t Kit 287350. Disassembl y First read and f ollow instructions in the Bef ore perf orming an y service on spray er section, page 9 .
Air Flow Sensor Replacement 26 310645H Air Flo w Sensor Replacement F or 120 V spr ay er use Sensor Replacement Kit 287326. F or 230 V spr ay er use Sensor Replacement Kit 287345. Disassembl y First read and f ollow instructions in the Bef ore perf orming an y service on spray er section, page 9 .
Troubleshooting 310645H 27 T roub leshooting Pressure Reli ef, page 7 Prob lem Cause Solution Spra y er won’t run or stops intermit- tently P ower s witch not on T ur n switch on. No pow er at wall ou tlet Chec k outlet by plug ging in another appliance .
Troubleshooting 28 310645H Material runs out of bottom of spr a yer RotoFle x HD Pump worn out Replace hose . Loose fittings Chec k and retighten all fit tings. No air from compresso r Gun air v alv e closed Open gun air v alv e. Gun needle p lugged Clean needle and retry .
Air Diagram 310645H 29 Air Diagram Wiring Diagram Air Cylinder Guage Air Flow Control Air Cooler Air Compressor One Way V alve One Way V alve Gun Regulator ti4369a 50 8 39 51 32 50 50 150/151 Green Bl.
Parts 30 310645H Pa r t s ! " ! # .
Part s List 310645H 31 P ar ts List ▲ Replacement Danger and W ar ning labels, tags and cards are av ailab le at no cost. Item No. P ar t No. Description Qty 1 287315 KIT , compressor replacement (i.
Parts 32 310645H Pa r t s 3 6 7 10 14 19 18 23 24 25 26 29 30 35 58 59 71 70 66 72 ti4372C 12 27 60 20 77 15 5A 5B 5 17 55 93 93 89 90 91 92 81 83 28 8 154 150a 150b 150c 152a 152c 152d 152b 152e 153 .
Part s List 310645H 33 P ar ts List Item No. P ar t No. Description Qty 3 118844 REGULA T OR, air , 1/8 in. NPT 1 5 287323 KIT , cylinder , replacement, (include s 5A, 5B, 89) 1 5A 15D576 SP A CER, cr.
Technical Data 34 310645H T echnical Data *Measured while spraying at 1 m. #Measured per ISO-3744 Maximum wo rking fluid pressure 100 psi (6.9 bar) Maximum wor king air pressure 45 psi (3.1 bar) Material pressure operat ing range 0-100 psi (0 to 6.9 bar) Compressor Ty p e Oilless Air deliv er y 6.
Warranty 310645H 35 Wa r r a n t y Graco warrants all equipment referenced in this document which is manuf actured by Graco and bearing its name to be free from de fe c t s i n material and workmanship on the date of sale to the origin al purc haser for use.
Warranty 36 310645H T O PLA CE AN ORDER , contact y our Graco d istributor , or call 1- 800-690-2894 to identify the ne arest distr ibutor . All written and visual data containe d in this document reflects the latest product informatio n available at the time of publica tion.
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