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Henny Penny Pressure Fryer-Electric Model PFE-590 Model PFE-592 TECHNICAL MANUAL.
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Model 590/592 T ABLE OF CONTENTS Section Page Section 1. TROUBLESHOOTING .............................................................................................. 1-1 1-1 Introduction ..............................................................
Model 590/592.
Model 590/592 1-1. INTRODUCTION This section provides troubleshooting information in the form of an easy to read table. If a problem occurs during the f rst operation of a new fryer , recheck the installation per the Installation Section of this manual.
Model 590/592 1-3. TROUBLESHOOTING T o isolate a malfunction, proceed as follows: 1. Clearly def ne the problem (or symptom) and when it occurs. 2. Locate the problem in the T roubleshooting table. 3. Review all possible causes. Then, one-at-a-time work through the list of corrections until the problem is solved.
Model 590/592 Problem Cause Corr ection COOKING SECTION Product color not correct: A. T oo dark • T emperature too high • Check temperature setting in the program mode; see Programming Section in .
Model 590/592 Problem Cause Correction COOKING SECTION (Continued) D. Spotted product • Improper separation of the • Load product into racks product properly • Breading not uniform on • Sift b.
Model 590/592 Pr oblem Cause Correction COOKING SECTION (Continued) D. Rancid taste • Shortening too old • Replace shortening, and follow recommended care and use of shortening • Infrequent f lt.
Model 590/592 Problem Cause Correction POWER SECTION W ith switch in • Open circuit • Check to see that unit is POWER position, plugged in the fryer is com- • Check the breaker or fuse pletely i.
Model 590/592 Problem Cause Corr ection PRESSURE SECTION (Continued) Pressure does not • Not enough product in fryer • Place proper quantity of build or product not fresh fresh product within frypot to generate steam • Metal shipping spacer not • Remove shipping spacer .
Model 590/592 • Blown fuse or tripped • Reset breaker or replace fuse circuit breaker at supply box or control panel • Blown fuse in PC board • Replace glass fuse in board • Faulty POWER/PUMP switch.
Model 590/592 Pr oblem Cause Correction HEA TING OF SHOR TENING SECTION (Continued) Heating of shortening • Low or improper voltage • Use a meter and check the too slow receptacle against data pla.
Model 590/592 Problem Cause Correction SHOR TENING FOAMING/DRAINING SECTION Foaming or boiling • W ater in shortening • At end of a Cook Cycle, over of shortening drain shortening and clean frypot.
Model 590/592 1-4. ERROR CODES In the event of a control system failure, the digital display shows an error message. These messages are coded: “E04”, “E05”, “E06”, “E41”. A constant tone is heard when an error code is displayed, and to silence this tone, press any of the product buttons.
Model 590/592 1-4. ERROR CODES (Continued) CE Only - Along with the error codes from page 1-1 1, CE units have the following self-diagnostic error codes: DISPLA Y CAUSE P ANEL BOARD CORRECTION “E10.
Model 590/592 This section provides checkout and replacement procedures, for various parts of the fryer . Before replacing any parts, refer to the T roubleshooting Section to aid you in f nding the cause of the malfunction. 1. A multimeter will help you to check electric components.
Model 590/592 This high temperature control is a safety , manual reset control, which senses the temperature of the shortening. If the shorten- ing temperature exceeds 425°F (218°C), this switch opens and shuts off the heat to the frypot.
Model 590/592 T o avoid electrical shock of property damage, move the power switch to OFF and disconnect main circuit breaker , or unplug cord at wall r eceptacle. Replacement 1. If the tube is broken or cracked, the control will open, shutting off electrical power .
Model 590/592 1 1. Pull excess capillary line from pot and tighten nut into frypot wall. Be sure capillary bulb of high limit is positioned so it does not interfere with carrier or get damaged when cleaning frypot. 12. W ith excess capillary line pulled out, tighten smaller nut.
Model 590/592 The POWER/PUMP switch is a three way rocker switch with a center OFF position. W ith switch in the POWER position, the fryer operates. W ith switch in PUMP position, the f lter pump operates, but the unit will not heat.
Model 590/592 The temperature probe relays actual shortening temperature to the control. If it becomes disabled, “E06” will show in the dis- play . Also, if temperature is out of calibration more than 10°F , or 10°C, the temperature probe should be replaced.
Model 590/592 Should the control panel become inoperative, follow these instructions for replacing the board. 1. Remove electrical power supplied to the fryer . T o avoid electrical shock or pr operty damage, move the power switch to OFF and disconnect main circuit br eaker , or unplug cord at wall r eceptacle.
Model 590/592 The Lid Assembly is easily tilted up for cleaning or servicing. 1. Raise the lid and remove racks and carrier . 2. Grasping the lid handle, lift the front of the lid up until it stops in an upright position.
Model 590/592 The Lid Counterweight in the back of the fryer balances the weight of the lid system to allow easier opening and closing of the lid. The weight has two cables attached to it, and weighs about 150 lbs. (67.5 Kg). 1. Using a 3/8” socket, remove the nuts securing rear shroud of the fryer and remove the shroud.
Model 590/592 The pressure pads are plastic strips that the lid cam presses against to seal the lid. 1. Raise the lid. 2. Remove the 4 screws securing the lid cover and remove cover . 3. Push the lid cam back, off of the pressure pads. 4. Using an Allen wrench, remove the lar ge bolt securing the pad.
Model 590/592 If steam leaks out from around the lid gasket, the pressure pads could be worn or broken. If the pressure pad is worn, but not broken, it can be reversed 180 degrees, and the other end of the pad used.
Model 590/592 This is an electro-mechanical device that causes pressure to be held in the frypot. The solenoid valve closes at the beginning of the Cook Cycle and opens automatically at the end of the Cook Cycle. If this valve should become dirty , or the T ef on seat nicked, pressure will not build up.
Model 590/592 5. If the core-disc assembly is sticking due to buildup of shortening, breading, and food particles, proceed with the following steps: a. Unscrew the solenoid bonnet assembly from solenoid valve body . b. Remove solenoid bonnet assembly and bonnet gasket.
Model 590/592 13. W et “O” ring around seat with water and insert O-ring assembly (f at side f rst) in valve through “IN” side of body . Use an eraser end of pencil and press in the T ef on seal until it snaps into place. Be careful not to mar or nick the seat.
Model 590/592 DO NOT PULL THE RING ON THE SAFETY RELIEF V AL VE. HOT STEAM WILL BE RELEASED AND SEVERE BURNS WILL RESUL T . 1. At the end of each day’ s usage of the fryer , the deadweight valve must be cleaned. The fryer must be OFF and pressure released.
Model 590/592 2. Use a wrench to loosen the valve from the pipe tee, turn counterclockwise to remove. 3. Clean the inside of the pipe tee with hot water . T urn the safety relief valve towards the rear of the fryer when reinstalling safety relief valve.
Model 590/592 The electric fryer requires two switching contactors: a primary and a heat contactor . The primary contactor ener gizes (contacts close) any time the POWER/PUMP switch is in the POWER position, and the temperature of the shortening is below 420 ° F ( 215° C).
Model 590/592 T o avoid electrical shock, make connections befor e applying power , take r eading, and remove power befor e removing meter leads. The following checks ar e performed with the wall circuit br eaker closed and the main power switch in the ON position.
Model 590/592 The electric model fryer uses 2 heating elements. Heating elements are available in 208, 220/240, 380 and 415 volts. Check the data plate, on the shroud behind the lid, to determine the correct voltage elements. 1. Remove the electrical power supplied to the unit.
Model 590/592 Replacement 1. Drain the shortening. 2. Remove the high limit bulb holder from the heating element inside the frypot. 3. Disconnect the heating element wires from the contactors. Label each so it can be replaced in the same position on the new element.
Model 590/592 10. Replace the brass nuts and washers on the heating element terminals. T ighten the brass nuts to 30 foot lbs of torque. 1 1. Replace heat contactor . 12. Move the element spreaders from the center of the ele ment, into a position which will spread each element apart evenly on all four sides, and tighten.
Model 590/592 Upon pulling out on the drain handle, the microswitch should be activated and the unit will not heat, but when the handle is pushed back, the unit should operate properly . The bracket on the microswitch is slotted so it can be adjusted backward or forward.
Model 590/592 The drain valve opens when the drain valve handle is pulled out and drains the shortening out of the pot. Replacement 1. Using a 3/8” socket, remove the nuts securing the drain switch bracket, and pull the bracket from the studs. 2. Remove the nut securing the drain handle and pull the handle from the drain valve.
Model 590/592 1. Raise the lid and remove the retention ring from one end of the lid pin. 2. Slide the lid pin from unit. 3. Lift the lid from unit. The lid weighs 80 lbs (36 kg). T ake care when lifting lid to prevent personal injury . 4. Using a 3/8” socket, remove the nuts securing the rear shroud and remove shroud.
Model 590/592 1 103 2-25 2-23. NYLA TRON STRIPS REPLACEMENT (Continued 9. Lift the front shroud up and out, over the arm of the lid. 10. Thread the new nylatron strip through the track in the front shroud. 1 1. Lining up the holes in the strips, f t the front shroud back over the lid arms.
Model 590/592 2-26 1203 SN: AC0608030 & below.
Model 590/592 707 2-27 SN: AC0608031 & above.
Model 590/592 2-28 1203 SN: AC0608030 & below.
Model 590/592 707 2-29 SN: AC0608031 & above.
Model 590/592 2-30 1203 SN: AC0608030 & below.
Model 590/592 707 2-31 SN: AC0608031 & above.
Model 590/592 2-32 1203 SN: AC0608030 & below.
Model 590/592 707 2-33 SN: AC0608031 & above.
Model 590/592 2-34 1203 SN: AC0608030 & below.
Model 590/592 1 107 2-35 SN: AC0608031 to 10-4-07.
Model 590/592 2-36 1 107 10-4-07 & After.
Model 590/592 1 107 2-37 Before 10-4-07.
Model 590/592 2-38 1 107 10-4-07 & After.
Model 590/592 3-1. INTRODUCTION This section lists the replaceable parts of the Henny Penny Model 590 fryer . 3-2. GENUINE P ARTS Use only genuine Henny Penny parts in your fryer . Using a part of lesser quality or substitute design may result in damage to the unit or personal injury .
Model 590/592 Title Fig. No. Page No. FRAME & COVER ASSEMBL Y .................................................................. 3-1 3-3 ELEMENT ASSEMBL Y ............................................................................... 3-2 3-5 COUNTER WEIGHT SYSTEM .
Model 590/592 1 10 3-3 FIGURE 3-1. FRAME & COVER ASSEMBL Y.
Model 590/592 Figure & Item No. Part No. Description Qty . 3-1 FRAME & COVER ASSEMBL Y 1 39796 WELDMENT – CONTROL P ANEL FRONT ........... 1 2 53669 GUARD – POWER SWITCH ................................... 1 3 29898 SWITCH – POWER .
Model 590/592 106 3-5 Figure & Item No. Part No. Description Qty . 3-2 ELEMENT ASSEMBL Y 1 SC01-083 SCREW , (#10-32 x 1/2 PH FHD) ......................................... As Required 2 35101 SUPPOR T , ELEMENT - LONG .............................
Model 590/592 3-6 1 10 Figure & Item No. Part No. Description Qty . 3-3 COUNTER WEIGHT SYSTEM 1 35026 ARM, LID SUPPOR T ........................................................ 2 2 35207 CABLE ...........................................
Model 590/592 407 3-7 3-4. LID & COVER ASSEMBL Y.
Model 590/592 Figure & Item No. Part No. Description Qty . 3-4 LID & COVER ASSEMBL Y 1 35792 LID INSTRUCTION LABEL ........................................... 1 2 35675 FILLER-LID................................................................
Model 590/592 1 10 3-9 Figure & Item No. Part No. Description Qty . 3-5 STEAM BOX & HOSE ASSY 1 35686 TUBE, DW TO EXHAUST ST ACK SS ............................ 1 2 MS01-297 HOSE CLAMP , SS - .500 – 1.062 DID ............................. 4 3 35693 TUBE, EXHAUST CONNECT .
Model 590/592 3-10 1203 3-6. DEADWEIGHT & SOLENOID ASSEMBL Y.
Model 590/592 Figure & Item No. Part No. Description Qty . 3-6 DEADWEIGHT & SOLENOID ASSY 1 16910 PRESSURE GAUGE.................................................. 1 2 59742 RELIEF V AL VE ASSY ............................
Model 590/592 3-7. SOLENOID V AL VE ASSEMBL Y 3-12 1005.
Model 590/592 106 3-13 Figure & Item No. Part No. Description Qty . 3-7 SOLENOID V AL VE ASSEMBL Y 1 18721 V AL VE, SOLENOID 208-240V , 60 Hz .......................... 1 1 18724 V AL VE, SOLENOID 208-240V , 50 Hz .......................... 1 2* 17120 KIT , SOLENOID V AL VE REP AIR .
Model 590/592 1 2 14 3 4 5 6 7 9 10 11 12 13 8 3-8. F AST READY P ARTS 3-14 1203.
Model 590/592 106 3-15 Figure & Item No. Part No. Description Qty . 3-8 F AST READY P AR TS 1 23806 ASSY - CONTROL P ANEL CE- 592 ........................ 1 1 23805 ASSY - STUD-CONTROL - 592 ............................... 1 2 51292 DECAL - F AST CONTROL .
Model 590/592 3-16 1 10 Figure & Item No. Part No. Description Qty . 3-9 CONTROL P ANEL ASSEMBL Y 1 70949RB CONTROL ASSY -590 SMS-W/O SETPOINTS-INT’L .... 1 1 23720RB CONTROL ASSY – KFC 590 SMS - US DOM ......... 1 2 50624 CONTROL DECAL – 8 HEAD KFC .
Model 590/592 1 10 3-17 Figure & Item No. Part No. Description Qty . 3-10 BEHIND CONTROL P ANEL COMPONENTS 1 29942 CONT ACTOR - MERCUR Y 208/240 V AC............... 1 (BEFORE SN: AC0909001) 1* 65075 E/M HEA T CONT ACTOR - NON-CE - 240V .
Model 590/592 3-1 1A. FIL TER PUMP ASSEMBL Y (SN: LG012JC & BELOW) 3-18 1005 Pump Interior.
Model 590/592 707 3-19 Figure & Item No. Part No. Description Qty . 3-1 1A FIL TER PUMP ASSY (SN: LG012JC & BELOW) 1 18107 CONDUIT CONNECT OR 3/8 X 90 ............................... 1 2 54484 BLOWER/PUMP – FLEXIBLE CONDUIT .................
Model 590/592 3-1 1B. FIL TER PUMP ASSEMBL Y (SN: LG013JC & ABOVE) 3-20 1203 Pump Interior.
Model 590/592 Figure & Item No. Part No. Description Qty . 3-1 1B FIL TER PUMP ASSY (SN: LG013JC & ABOVE) 1 18107 CONDUIT CONNECT OR 3/8 X 90 ............................ 1 2 54484 BLOWER/PUMP – FLEXIBLE CONDUIT ................ 1 3 17476 PUMP SEAL KIT .
Model 590/592 3-22 707 Figure & Item No. Part No. Description Qty . 3-12 DRAIN V AL VE & DRAIN SWITCH ASSEMBLIES 1 65520 DRAIN V AL VE ASSEMBL Y (SN: LG012JC & BELOW) 1 1 66553 DRAIN V AL VE ASSEMBL Y (SN: LG013JC & ABOVE) 1 2 SC01-058 SCREW #6-32 X 1 PH.
Model 590/592 1 10 3-23 3-13. DRAIN P AN AND FIL TER ASSEMBL Y.
Model 590/592 3-24 1 10 Figure & Item No. Part No. Description Qty . 3-13 DRAIN P AN & FIL TER ASSEMBL Y 1 52194 CRUMB CA TCHER (OPTIONAL) .................................. 1 2* 03203 CRUMB CA TCHER BASKET W/HANDLE ................... 1 (OPTIONAL) (FITS INSIDE FR YPOT) 2 21471 CRUMB CA TCHER BASKET ASSY .
Model 590/592 1209 3-25 Figure & Item No. Part No. Description Qty . 3-14 CARRIER, RACKS & JUNCTION BOX ASSY 1 35194 CARRIER ASSY ..................................................................... 1 2 44782 RACK HALF SIZE – 8 HEAD FR YER .
Model 590/592.
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