Henny PennyメーカーOFG-392の使用説明書/サービス説明書
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TECHNICAL MANUAL Henny Penny Open Fryer Model OFG-390 Model OFG-392.
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Model OFG- 390 This manual should be retained in a convenient location for future reference. A wiring diagram for this appliance is located on the rear shroud cover of the control panel. Post in a prominent location, instructions to be followed if user smells gas.
Model OFG- 390 HENNY PENNY 6 HEAD GAS OPEN FR YER SPECIFICA TIONS Height 61" (155 cm) W idth 24" (61 cm) Depth 41¾" ( 107 cm) Floor Space Approximately 7 sq. ft. (.65 sq. m.) Pot Capacity 6 Head of chicken - 20 lbs. (9 kg.) 130 lbs. shortening (46 Kg.
Model OFG- 390 1209 i T ABLE OF CONTENTS Section Page Section 1. TROUBLESHOOTING ............................................................................................. 1- 1 1-1 Introduction ......................................................
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Model OFG- 390 1-1. INTRODUCTION This section provides troubleshooting information in the form of an easy to read table. If a problem occurs during the first operation of a new fryer , recheck the installation per the Installation Section of this manual.
Model OFG- 390 1-3. TROUBLESHOOTING T o isolate a malfunction, proceed as follows: 1. Clearly define the problem (or symptom) and when it occurs. 2. Locate the problem in the Troubleshooting table. 3. Review all possible causes. Then, one-at-a-time work through the list of corrections until the problem is solved.
Model OFG- 390 Problem Cause C o r r e c t io n COOKING SECTION Product color not correct: A. T oo dark • T emperature too high • Check temperature setting in the program mode; see section on prog.
Model OFG- 390 Problem Cause C o r r e c t io n COOKING SECTION (Continued) D . Spotted • Improper separation of the • Load product into basket product product properly • Breading not uniform on • Sift breading regularly .
Model OFG- 390 Problem Cause Co rr ec ti on COOKING SECTION (Continued) D . Rancid taste • Shortening too old • Replace shortening, and follow recommended care and use of shortening • Infrequent.
Model OFG- 390 Problem Cause C o r r e c t io n POWER SECTION W ith switch in • Open circuit • Check to see that unit is POWER position, plugged in the fryer is completely inoperative (no power) .
Model OFG- 390 Problem Cause C o r r e c t io n HEA TING OF SHORTENING SECTION • Gas valve knob turned to the OFF • Make sure the gas valve knob is position turned to the ON position.
Model OFG- 390 Problem Cause C o r r e c t io n HEA TING OF SHORTENING SECTION (Continued) Heating of • Supply line too small - low • Increase supply line size shortening too gas volume Refer to I.
Model OFG- 390 Problem Cause C or re ct io n SHOR TENING FOAMING/DRAINING SECTION Foaming or boiling • W ater in shortening • At end of Cook Cycle, over of shortening drain shortening and clean fr.
Model OFG- 390 1-4. ERROR CODES In the event of a control system failure, the digital display shows an error message. These messages are coded: “E04”, “E05”, “E06”, “E32”, “E41” and “E71”. A constant tone is heard when an error code is displayed, and to silence this tone, press any of the product buttons.
Model OFG- 390 1-4. ERROR CODES (Continued) CE Only - Along with the error codes fr om the preceeding pages, CE units have the following self-diagnostic error codes: DISPLA Y CAUSE PANEL BOARD CORRECT.
Model OFG- 390 2-1. INTRODUCTION This section provides checkout and replacement procedures, for various parts of the fryer . Before replacing any parts, refer to the T roubleshooting section to aid you in finding the cause of the malfunction. 2-2. MAINTENANCE HINTS 1.
Model OFG- 390 2-4. HIGH TEMPERA TURE LIMIT CONTROL This high temperature control is a safety , manual reset control, which senses the temperature of the shortening. If the shortening temperature exceeds 425°F (218°C), this switch opens and shuts off the heat to the frypot.
Model OFG- 390 2-4. HIGH TEMPERA TURE LIMIT CONTROL (Continued) Replacement T o avoid electrical shock or pr operty damage, move the POWER switch to OFF and disconnect main circuit breaker , or unplug cord at wall receptacle. 1. If the tube is broken or cracked, the control will open, shutting off electrical power .
Model OFG- 390 2-4. HIGH TEMPERA TURE 11. Pull excess capillary line from pot and tighten nut into frypot wall. LIMIT CONTROL (Continued) Be sur e capillary bulb of high limit is positioned so it doesn’ t interfer e with the carrier or get damaged when cleaning the frypot.
Model OFG- 390 2-5. POWER SWITCH (Continued) Replacement 1. W ith control panel removed, and wires off of the switch, push in on tabs on the switch to remove from the panel. 2. Replace with new switch, and reconnect wires to switch following the wiring diagram.
Model OFG- 390 2-6. TEMPERA TURE PROBE 7 . T ighten hand tight and then a half turn with wrench. REPLACEMENT (Continued) Excess for ce will damage temperatur e pr obe. 8. Connect new temperature probe to PC board and replace control panel. 9 . Replace shortening.
Model OFG- 390 2-8. LID COUNTER WEIGHT The Lid Counterweight in the back of the fryer balances the CABLES weight of the lid system to allow easier opening and closing of the lid. The weight has two cables attached to it, and weighs about 100 lbs. (45.
Model OFG- 390 2-8. LID COUNTER WEIGHT CABLES (Continued) 8. Remove the bolts and spacers securing the pulley bracket, and pull bracket back, to allow access to cable bracket. 9. Pull cable and bracket from unit and remove cable from bracket. 1 0 . Remove cable from weight frame.
Model OFG- 390 2-9. GAS CONTROL V AL VE The gas control valve sends regulated gas to the burners when the controller calls for heat. The control valve can be turned on or off. In the on position, and the power switch on, a spark ignitor lights a standing pilot, and when the control calls for heat, the valve is opened and the burners are ignited.
Model OFG- 390 2-9. GAS CONTROL V AL VE (Continued) 4 . Remove left side panel. 5 . Remove control panel. 6 . Unscrew nut from inlet line from the control valve. 7. Remove the bracket from behind the gas control valve. 8 . Remove pilot light tube from gas control valve.
Model OFG- 390 2-10. BLOWER ASSEMBL Y The blower motor circulates air into the burner area to create the correct heat for the fryer . If the blower fails, a sensor will shut the gas control valve down. 1. Remove the electrical power supplied to the unit.
Model OFG- 390 2-10. BLOWER ASSEMBL Y (Continued) 5 . Remove the flue. 6 . Disconnect wires at junction box. 7. Remove the blower from the plate. 8. Replace new blower in reverse order of procedures. 2-1 1. TRANSFORMER The transformer reduces the voltage down to accommodate those components with low voltage.
Model OFG- 390 2-12. AIRFLOW SWITCH The airflow switch senses the flow of air coming from the blower . If the airflow is reduced below a set amount, the switch will cut power to the control valve, which shuts the burners down. Replacement 1. Remove electrical power supplied to the unit.
Model OFG- 390 2-13. DRAIN MICROSWITCH Upon pulling out on the drain handle, the microswitch should be activated and the unit will not heat, but when the handle is pushed back, the unit should operate properly . The bracket on the microswitch is slotted so it can be adjusted backward or forward.
Model OFG- 390 2-14. DRAIN V AL VE The drain valve opens when the drain valve handle is pulled out AND EXTENSION and drains the shortening out of the pot. Replacement 1. Using a 3/8” socket, remove the nuts securing the drain switch bracket, and pull the bracket from the studs.
Model OFG- 390 2-15. AIR V AL VE The air valve allows circulation of the shortening in the frypot to keep the shortening at a uniform temperature. 1. Remove electrical power supplied to the unit. T o avoid electrical shock or pr oper ty damage, move the POWER switch to OFF and disconnect main circuit breaker , or unplug cord at wall r eceptacle.
Model OFG- 390 2-16. CLEANING THE Clean the dilution box monthly to ensure the unit operates DILUTION BOX efficiently and without failures. 1. Make sure unit is off, and close and lock the lid. Lid should be in locked down position. Failure to do so could result in personal injur y .
Model OFG- 390 2-18. IGNITION MODULES The ignition modules send 24 volts to the ignitors and gas valve. LED Indication T wo different modules are in the field. The White Rogers modules have a red LED, and the Robershaw modules have a green LED. These LEDs help to identify a failure.
Model OFG- 390 2-19. IGNIT OR ASSEMBL Y The 390 has electronic spark ignition, that lights a standing pilot. Replacement 1. Remove electrical power supplied to the unit. T o avoid electrical shock or pr operty damage, move the POWER switch to OFF and disconnect main circuit breaker , or unplug cord at wall receptacle.
Model OFG- 390 2-20. FLAME SENSOR The flame sensor should glow a bright red when the pilot is lit and ASSEMBL Y allows the gas valve to open. If it does not sense a flame, it shuts down the gas valve. Replacement 1. Remove electrical power supplied to the unit.
Model OFG- 390 2-22. NYLA TRON STRIPS 1. Remove back and top shrouds REPLACEMENT 2. Remove the screw and keps nut securing the nylatron to the extension. 3. Remove the screws securing the guides, and slide the guides up and out from the top of the shroud.
Model OFG- 390 The lid rollers, in the back of the cooker , should be lubricated at least once a year , to allow the lid easy movement. 1. Remove the back shroud of the cooker . 2. Using spindle lube, part number 12124, place a small amount of lube on both top and bottom rollers.
Model OFG- 390 2-23 705.
Model OFG- 390 806 2-24.
Model OFG- 390 2-25 707.
Model OFG- 390 705 2-26 F AST READY 120V.
Model OFG- 390 2-27 705 F AST READY 220-240V.
Model OFG- 390 F AST READY 230V -50 Hz 707 2-28.
Model OFG- 390 SECTION 3. P AR TS INFORMA TION 3-1. INTRODUCTION This section lists the replaceable parts of the Henny Penny Model OFG-390. 3-2. GENUINE P AR TS Use only genuine Henny Penny parts in your fryer . Using a part of lesser quality or substitute design may result in damage to the unit or personal injury .
Model OFG- 390 Figure 3-1. Frame and Cover Assembly 705 3- 2.
Model OFG- 390 Figure & Item No. Part No. Description Q ty . 3 - 1 FRAME & COVER ASSEMBL Y 1 39796 WELDMENT – CONTROL PANEL FRONT .......... 1 2 53669 GUARD – POWER SWITCH ................................... 1 √ √ √ √ √ 3 29898 SWITCH – POWER .
Model OFG- 390 Figure & Item No. Part No. Description Q ty . 3 - 2 CONTROL P ANEL √ √ √ √ √ 1 55765RB CONTROL ASSY - SMS – KFC 390 .................................... 1 √ √ √ √ √ 1 72164RB CONTROL ASSY - SMS -120V -KFC 390-W/O SETPTS-INT’L .
Model OFG- 390 Figure & Item No. Part No. Description Q ty . 3- 3 ELECTRICAL CONTROLS √ √ √ √ √ 1 60207 TRANSFORMER ASSY – 120V ............................................. 1 √ √ √ √ √ 1 60536 TRANSFORMER ASSY – 24V/230V .
Model OFG- 390 Figure & Item No. Part No. Description Q ty . 3 -4 FR YPOT COVERS AND INSULA TION 1 52799 ASSY -INSUL/LFT . C/CHAMBER .......................................... 1 2 52041 INSULA TION-C/CHAMBER MOUNTIN .............................. 4 3 52798 ASSY -INSUL/R T .
Model OFG- 390 Figure & Item No. Part No. Description Q ty . 3- 5 INSULA TION COVERS 1 W A02-001 W ASHER – INSULA TION 1-1/2” DIA. .................................. 1 7 2 51763 INSULA TION COVER – LEFT ......................................
Model OFG- 390 806 3-8 Figure 3-6. Drain Pan and Filter Assembly.
Model OFG- 390 Figure & Item No. Part No. Description Qt y . 3 -6 DRAIN P AN AND FIL TER ASSEMBL Y 1 52194 CRUMB CA TCHER (OPTIONAL) . . ....................................... 1 2 03204 CRUMB CA TCHER BASKET W/HANDLE (OPTIONAL) .... 1 2 21010 . “COLD ZONE” CRUMB CA TCHER BASKET ASSEMBL Y 1 2 24429 .
Model OFG- 390 3- 7 65191 Lid Assembly Complete 1 RR01-004 Ring - Retaining - 1/2 in. 1 2 W A01-020 W asher - .513 ID-.750 OD-.05 THK 1 3 51531 Stop - Lid, Cast 1 4 SC01-041 Screw - 5/16”-18 x 1 HEX HD C 2 5 55754 Handle W eld Assembly 1 6 55756 Assy .
Model OFG- 390 3-1 1 705 Figure 3-8. Filter Pump Assembly (SN: LH015JC & Below).
Model OFG- 390 Figure & Item No. Part No. Description Q t y . 3 -8 FIL TER PUMP ASSEMBL Y (SN: LH015JC & Below) 1 18107 CONDUIT CONNECTOR 3/8 X 90 ................................................ 2 2 54484 BLOWER/PUMP – FLEXIBLE CONDUIT ....
Model OFG- 390 Figure 3-9. Filter Pump Assembly (SN: LH016JC & Above) 3-13 806.
Model OFG- 390 Figure & Item No. Part No. Description Q t y . 3 - 9 FIL TER PUMP ASSEMBL Y (SN: LHJ016JC & above) 1 18107 CONDUIT CONNECTOR 3/8 X 90 ................................................ 2 2 54484 BLOWER/PUMP – FLEXIBLE CONDUIT ..
Model OFG- 390 3-15 106 Figure & Item No. Part No. Description Qty . FIL TER PUMP ASSEMBL Y 64218 PUMP SUBASSY 8GPM √ √ √ √ √ 1 23468 ROTOR - 8 GPM PUMP .......................................... 1 √ √ √ √ √ 2 23647 BODY - 8 GPM PUMP .
Model OFG- 390 705 3-16 Figure 3-10. Gas Burner Assembly.
Model OFG- 390 Figure & Item No. Part No. Description Q ty . 3-10 GAS BURNER ASSEMBL Y 0 * 56990-01 BURNER ASSY – NA TURAL ....................................................... 2 0 * 56990-02 BURNER ASSY – LP ................................
Model OFG- 390 1209 3-18 Figure 3-1 1. Gas Piping and Controls.
Model OFG- 390 Figure & Item No. Part No. Description Qt y . 3-11 GAS PIPING AND CONTROLS 1 FP01-117 ELBOW ......................................................................................... 2 2 FP05-010 FITTING 3/8 TUBE TO 1/4 NP ..........
Model OFG- 390 Figure & Item No. Part No. Description Qt y . 3-12 BURNER TUBES 1 54480 BRACKET ASSY – HIGH LIMIT SENSING BULB ........................ 3 2 62051 CLIP – SPREADER – HEA T TUBE ............................................... 6 3 53670 S P ACER – HIGH LIMIT .
Model OFG- 390 Figure & Item No. Part No. Description Qty . 3-13 CARRIER AND RACKS 1 62183 CARRIER ASSY .......................................................... 1 2 44782 RACK HALF SIZE – 8 HEAD FR YER ........................ 5 2 62181* 390 BASKET (OPTIONAL) .
Model OFG- 390 Figure & Item No. Part No. Description Qty . 3-14 V ACUUM SWITCH 1 60202 TUBE-V ACUUM S WITCH ............................................... 1 √ √ √ √ √ 2 14240 K I T - V ACUUM SWITCH - VERITCAL ......................... 1 √ √ √ √ √ 2 55607 V ACUUM SWITCH – VER TICAL .
Model OFG- 390 3-23 1209 Figure 3-15. Flue Assembly and Blower SN: BT0802002 & BELOW.
Model OFG- 390 Figure & Item No. Part No. Description Qty . 3-15 FLUE ASSEMBL Y AND BLOWER (SN: BT0802002 & BELOW) 1 55681 FLUE ASSY – WELDMENT ............................................. 1 2 55783 B R A C K E T – FLUE RET AINING .......
Model OFG- 390 3-25 1209 Figure 3-16. Flue Assembly and Blower SN: BT0802003 & ABOVE.
Model OFG- 390 Figure & Item No. Part No. Description Qt y . 3-16 FLUE ASSEMBL Y AND BLOWER (SN: BT0802003 & ABOVE) 1 70582 FLUE ASSY – WELDMENT ............................................. 1 2 SC02-041 #8-32 X 7/16 PH IND XTRNL TRX .......
Model OFG- 390 3-27 1008 Figure 3-16. Frypot and Drain Piping.
Model OFG- 390 Figure & Item No. Part No. Description Qt y . 3-16 F R YPOT AND DRAIN PIPING √ √ √ √ √ 4 14330 PROBE ASSY – DOMESTIC ......................................................... 1 √ √ √ √ √ 4 14266 K I T -CE PROBE CONNECTOR RETROFIT (probe not included) .
Model OFG- 390 3-29 1209 Figure 3-17. Lift Beam and Shrouds SN: BT0802002 & BELOW.
Model OFG- 390 Figure & Item No. Part No. Description Qt y . 3-17 LIFT BEAM AND SHROUDS (SN: BT0802002 & BELOW) 1 55678 ASSY – I-BEAM/LIFT FRAME .................................................... 1 2 51548 . LIFT I-BEAM ...................
Model OFG- 390 3-31 1209 Figure 3-18. Counterweight and Pulley System SN: BT0802002 & BELOW.
Model OFG- 390 Figure & Item No. Part No. Description Qt y . 3-18 COUNTER WEIGHT AND PULLEY SYSTEM (SN: BT0802002 & BELOW) 1 52475 PULLEY ASSY ............................................................................... 1 2 51677 . PULLEY PLA TE .
Model OFG- 390 3-33 1209 Figure & Item No. Part No. Description Qt y . 3-21 COUNTER WEIGHT SYSTEM (SN: BT0802003 & ABOVE) 1 35026 ARM, LID SUPPOR T ..................................................... 2 √ √ √ √ √ 2 35207 CABLE .....
Model OFG- 390 705 3-34 Figure 3-19. F AST Ready Part s.
Model OFG- 390 Figure & Item No. Part No. Description Qty . 3-19 F A S T READY P A R TS 1 66287 ASSY - 392/692 - 120V F AST HEADER .................. 1 1 66288 ASSY - 392/692 - 230V F AST HEADER - CE ......... 1 1 66385 ASSY - 392/692 - 220-240V F AST HEADER .
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