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HP Designjet T1100/T1100ps/T610/ T1120/T1120ps Printer Series Version 6 March 19, 2009.
Content Management Department , Barcelona Division , Hew lett-P ack ar d E spanola , S.A. Avda . Gr aells, 5 01 08190 Sant C ugat del V alles Spain For HP In te r n a l U s e O nly ©Cop yright He wlett-P ack ard Compan y 2009 This d ocumen t co ntain s propr ietary infor m ation that i s pro tected by cop yri ght.
HP Designjet T Series — Service Manual -1 T ab l e of Con tents 1 1 Troubleshooting 2 System Error Codes 3 Service Tests and Utilities 4 Service Calibrations 5 Parts and Diagrams 6 Removal and Installation 7 Preventive Maintenance F or informati on about Using this Manual, please re fer to the next page .
Table of Contents -2 HP Designjet T Seri es — Service Manual Using t his Man ual Pu rp o s e This Se rv ice Manual contains infor mation necessary to test , calibrate and ser vice: HP designjet .
HP Designjet T Series — Service Manual 1-1 Using the F ront P anel 1- 3 Gener al T roubleshooting 1- 4 Intr oduction 1-4 T r oubleshooting S ystem Err or Codes 1-4 P erforming a Ser vice T est on a .
HP Designjet T Series — Service Manual 1-2 Pr oblems with Co lor Acc uracy 1-3 3 Output Only Contains a P ar tial Pr int 1- 34 Pr oblems with Image Clipp ing 1-34 Some ob jects ar e missing from the.
HP Designjet T Series — Service Manual 1-3 Using the Front Panel Using t he Front P an el Up and Dow n Canc el OK Pow e r Menu Back For m Feed and Cut Unload P aper View Loaded P a per View In k L e vels Belo w is a diagr am of the fr ont panel.
Troubleshooting 1-4 HP Designjet T Series — Service Manual General T rouble shooting Introduction This chapter will guide you through the relevant steps to take when tr oubleshooting the printer .
HP Designjet T Series — Service Manual 1-5 General Troubleshooting Solving Print Quality Problems Whene ver a Pr int Quality p r oblem appears, it is ad v is able to print the Diagnos tic Pr int to help diagnose the pr oblem.
Troubleshooting 1-6 HP Designjet T Series — Service Manual Troublesh ooting M edia Jams/Prin th ead Crash es The f ailure modes "media j am" and "head cr ash" are gr ouped togeth.
HP Designjet T Series — Service Manual 1-7 The Media Basket was damaged during printer setup The Media Ba sk et w as dam ag ed during p rinter setu p 1 Ther e are thr ee plastic parts that could br eak during pr inter installation and need r e plac ing.
HP Designjet T Series — Service Manual 1-8 The Media Basket was damaged during printer setup Spindle Holder (r ew inder inc luded) is misaligned or not proper ly attached to the printer , the R ew inder wi ll not f unction pr operly . T o further diagnose pr oblems with the R e winder, See 6.
HP Designjet T Series — Service Manual 1-9 Print quality troubleshooting Print qu ality troub leshootin g Print Qu ality T roubleshootin g Actions For som e Print Qu alit y p roblems, a Call Agent can try and troubl eshoot t he Prin ter by requestin g th e Cu stomer to perform certain actions.
HP Designjet T Series — Service Manual 1-10 Print quality troubleshooting The Image Quality Service Best Plot uses the Bes t Print Mode and is di vided in to thr ee parts as follo ws: Diagno s tic P art 1: Printhead R eliability T est . The purpo s e of this test is to ide nt if y which Pri nt h e a d i s fa u l t y .
HP Designjet T Series — Service Manual 1-11 Print quality troubleshooting Alignment Di ag nosti c, Nozzle Health, F or ce Drop Detection or Pr int Banding P lot , and pr ess the Enter ke y to start pr inting. 4 Mak e sur e media is loaded , the Media Le ver is lo wer ed and that the Ink S y stem is corr ectl y ins talled.
HP Designjet T Series — Service Manual 1-12 Print quality troubleshooting Belo w , the stepped lines highli ghted in yello w are br ok en. W h en the line is complet ely br oken , this means the nozzle is out . Belo w , the stepped lines hi ghlighted in yello w are misdir ected.
HP Designjet T Series — Service Manual 1-13 Print quality troubleshooting 1 If the Prin t er is exper ienc ing horizontal misalignment pr oblems, the Alignment T est will sho w something like this: .
HP Designjet T Series — Service Manual 1-14 Print quality troubleshooting Band ing If the Printer is e xperi encing a banding pr oblem, y ou will see r epetiti ve hori z ontal bands within the pr inted image. Dark er hori z ontal bands or lines repeated along the v ertical band (fro m top to bottom at the same dis tance).
HP Designjet T Series — Service Manual 1-15 Print quality troubleshooting In high quality modes, gr aininess in ALL colors can indicate pr oblems either w ith alignment or P aper Adv ance .
HP Designjet T Series — Service Manual 1-16 Print quality troubleshooting Pr inti ng the Ad va nced D iagnost ics Pr int 1 In the Servi ce Utilities submenu , sc r oll to “Diagno stic Pr int” and pr es s OK . 2 Y ou will be giv en thr ee opti ons.
HP Designjet T Series — Service Manual 1-17 Print quality troubleshooting The w h itest v er tical line should be positi oned in the 0 offs et column w ith minor var iations between +2 and - 2 columns.
HP Designjet T Series — Service Manual 1-18 Print quality troubleshooting The f ollow ing plot show s correc t media adv ance, ther e is a straight w hite line positio n ed clo se to the 0 column for the major ity of the po ints .
HP Designjet T Series — Service Manual 1-19 Print quality troubleshooting The f ollo w ing plot sho ws a bad medi a adv ance , ther e is a str aight w hite line positi oned c lose t o the -6 column , instead o f the 0 column f or the major ity of the points .
HP Designjet T Series — Service Manual 1-20 Print quality troubleshooting 2 T o calibr ate the P aper A dvance f rom the us er menu , go to Main Menu/ Image Quality Maintenance/P aper Ad vance Calibr ation/ Calib rate Pa p er Ad v a n ce .
HP Designjet T Series — Service Manual 1-21 Print quality troubleshooting The illus tration sho ws the complete Pr inthead Alignment that identif ies each of the spec ifi c alignment test r esults cov ered.
HP Designjet T Series — Service Manual 1-22 Print quality troubleshooting Th e re s ul t s a re s e p e ra te d o n t o t w o s cre e n s . U s e th e Arro w keys t o d i s p l ay the se c ond resul t s screen. An y printhead w ith a test r esult containing a number that is not wi thin the ±3 d o t row ra n g e i s m i s a l i g n e d.
If the cus tomer is using non-HP media and after the Im age Quality T es t y ou s till hav e the s ame image qualit y problems , ch ang e to gen uine HP medi a and repe at t he Im age Qu ality T est. The best alignm e n t calibra tion is ob tain ed using HP Photo P aper .
HP Designjet T Series — Service Manual 1-24 Print quality troubleshooting 2 Repr int the Nozzle Pr int test t o chec k that the defec ti ve nozzle s ha ve been corr ected.
HP Designjet T Series — Service Manual 1-25 Print quality troubleshooting Horizontal Lines Across the Imag e (Banding) Descript io n of problem When y ou look at the image you ha ve printe d , there ar e hori z ontal lines acr oss the image .
HP Designjet T Series — Service Manual 1-26 Print quality troubleshooting If pr in ting o ve r a L AN, it is poss ible that the L AN is too slo w to meet the r equir ements of the print j ob. If this is the case , the follo wing corr ecti ve measur es can be taken: 1 Do not use the computer w hile printing .
HP Designjet T Series — Service Manual 1-27 Print quality troubleshooting Problems with Stepped Lines Descript io n of problem When y ou look at the image you hav e printed ther e ar e ‘ s tep ped lines’ in the border s of arr ow s and diagonal lines.
HP Designjet T Series — Service Manual 1-28 Print quality troubleshooting Corrective Action 1 Re seat the Printheads b y remo ving them and then r einserting them . As y ou reseat t he printheads , th e printer will automatically align the p rintheads.
HP Designjet T Series — Service Manual 1-29 Print quality troubleshooting 3 T ry using a heav ier paper type . When printing dense colo rs, it is r ecommended to use HP Heavyw ei ght Coat ed P aper or HP Super Heavyw e ight Coated P aper . 4 If gloss y paper is be ing used , try chan ging to a differ ent type of gloss y paper .
HP Designjet T Series — Service Manual 1-30 Print quality troubleshooting Sho wn belo w is an ex ample of what y ou might see if y o u hav e problems w i th the paper not being f lat: Corrective Action 1 Chec k that the paper type loaded cor r es ponds to the pa per type s elect ed in the f r ont panel and in the softw are .
HP Designjet T Series — Service Manual 1-31 Print quality troubleshooting Horizontal smear s on t he front of coated paper If a lot of ink is used on plain or coated paper , the paper abso rbs the ink quic kly and e xpands.
HP Designjet T Series — Service Manual 1-32 Print quality troubleshooting Problems wit h th e Edg es of objec ts Stepped or not sharp The edges o f obje cts or lines appear to be poor ly def ined or lighter in density than e xpected .
HP Designjet T Series — Service Manual 1-33 Print quality troubleshooting Corrective Action 1 T ry using a heav ier paper type . When printing dense colo rs, it is r ecommended to use HP Heavyw ei ght Coat ed P aper or HP Super Heavyw e ight Coated P aper .
HP Designjet T Series — Service Manual 1-34 Print quality troubleshooting 6 Print the Ser vice Image Di agnosti cs Print , and clean an y printheads that need cleaning .
HP Designjet T Series — Service Manual 1-35 Print quality troubleshooting If necessary , change the printable ar ea in the softwar e. If necessary , reduce the si z e of the image or documen.
HP Designjet T Series — Service Manual 1-36 Print quality troubleshooting Some of the se corr ec tive ac tions that the cust omer c an perfor m t o enhance the print and/or color quality ar e: printhead c leaning, media ad vance calibr ation, pr inthead alignm ent , and color calibrati on.
HP Designjet T Series — Service Manual 1-37 Print quality troubleshooting T r oubleshooting color issues such as: – Color s are inacc urate T r oubleshooting printhead r eliability issues .
HP Designjet T Series — Service Manual 1-38 Print quality troubleshooting select Print q ualit y troublesh ooting . 2 F r om the Embedded W eb Server : go to the Support tab, then sel ect Print quality tr oubleshoot ing . For M a c OS 1 F rom the HP Print e r Utility under Mac OS: select Support , and then Print qu ality trou bleshooting.
HP Designjet T Series — Service Manual 1-39 Ink Supplies Troubleshooting Ink Supplies T rouble shooti ng Introduction to ink sup plies Wha t are Ink Su pp lies? F or each of the ink colors used in the pr inter , ther e are two components , the Printhead and Ink C artr idge.
HP Designjet T Series — Service Manual 1-40 Ink Supplies Troubleshooting The f ront panel displa ys the st atus of the Ink Cartri dge. U sing the front panel , detailed inf ormation can be c heck e d on the Ink Cartri dges.
HP Designjet T Series — Service Manual 1-41 Ink Supplies Troubleshooting A va ilable P rintheads Printhead T ype Printer Model Pa r t number HP 7 2 Gra y & Photo Black Pri n thead All C9 3 80A H.
HP Designjet T Series — Service Manual 1-42 Ink Supplies Troubleshooting When Should Y ou Re place the I nk S upplies? When to c hange the ink supplies is mos tly deter mined by y ou w ith guidance fr om the front pane l .
HP Designjet T Series — Service Manual 1-43 Ink Supplies Troubleshooting 2 In the Ink Menu submen u , s cr oll to Ink cartr idge i nf or matio n and pr e ss OK . 3 In the Ink Cartri dge Inf ormati on submen u , s cr o ll to the Ink Cartr idge that y ou want inf ormation on and pr ess OK .
HP Designjet T Series — Service Manual 1-44 Ink Supplies Troubleshooting The printer consumes mo re gray ink ink than M , C , or Y This is not a pr oblem, and no action should be tak en to “ corr ect” this attribute o f the printer .
HP Designjet T Series — Service Manual 1-45 Ink Supplies Troubleshooting 1 Scr oll to the Ink Menu icon and pr ess OK . 2 In the Ink Menu submenu , scr oll to Replac e ink cart ridges and pre ss OK . 3 The f ront panel displa ys the statu s of the Ink Cartri dges.
HP Designjet T Series — Service Manual 1-46 Ink Supplies Troubleshooting 11 P u sh the cartr idge int o the slot until it snaps int o po siti on . Y ou should hear a beep and see co nfir mation that the cartri dge has been inserte d . 12 When all cartridge s ha ve been inserted, c lose the cov er .
HP Designjet T Series — Service Manual 1-47 Ink Supplies Troubleshooting The mak e of the printhead (hp no .7 2 is recommended). The pr oduct number of the Pr inthead. The ser ial number of the Printhead . The c urr ent st atus of the printhead.
HP Designjet T Series — Service Manual 1-48 Ink Supplies Troubleshooting 7 L ift the blue handle and pull the Printhead str aight up out of the Carr iage . 8 T o insert a new pr inthead first r emov e the orange pr otecti v e caps. 9 The pr inthead is designed to pr e vent y o u fr om accident ally inse rting it into the wr ong slot .
HP Designjet T Series — Service Manual 1-49 Ink Supplies Troubleshooting The pr inter will st art checking and pr eparing the pr intheads. The defa ult r outine process , when all pr intheads are c hanged, tak es 25 minutes . If the print er finds pr oblems in pr eparing the printheads , it will t ake longer , up t o 5 5 minu tes .
HP Designjet T Series — Service Manual 1-50 Ink Supplies Troubleshooting str ong light sour ce near the printer du r ing printhead r ealignment can affec t alignment . Plo t : 5 The pr ocess w ill tak e about fi ve min utes . W ait until the fr ont panel display sho ws the process complete bef ore using the printer .
HP Designjet T Series — Service Manual 1-51 Ink Supplies Troubleshooting appr ox imately 8% of ink a vailable fo r the user . Empt y The pr inter w ill stop and w ill not be abl e t o continue pr inting until a new Ink Cartri dge has been installed.
Troubleshooting 1-52 HP Designjet T Series — Service Manual 1 Fa i l s Log ic a l V Replace T he printhead ma y hav e a v cc short 2 Fa i l s Con t inu it y Re se at Co ul d b e caus ed by bad insertio n. Better t o res eat the PEN than to rej e ct i t.
HP Designjet T Series — Service Manual 1-53 Ink Supplies Troubleshooting Solving Ink Supp lies Problems Most o f the pr oblems that you could encounter when wor king with the ink supplies ar e solved w ith guidance from the f ront panel. A f ull list of fr ont panel messages ar e supplied in the User’s Gui de .
Troubleshooting 1-54 HP Designjet T Series — Service Manual 4 Clean the electr ical connecti o ns on the bac ksi de of the pr inthead w ith a lint fr ee cloth . Y ou can caref ully us e a mild rubbing alcohol if moistur e is needed to r emov e r esidue.
HP Designjet T Series — Service Manual 1-55 Ink Supplies Troubleshooting If yo u ha ve cleaned the pr intheads using the Clean pr intheads pro cedur e fr om the fr ont panel and are s till exper iencing image quality pr oblems, y ou can try cleaning the printhead nozzle s manually u sing the follo wing pr ocedure .
Troubleshooting 1-56 HP Designjet T Series — Service Manual If the fr ont panel displays the mes sage “ Res eat” or “Replace” ne xt to the offe nding printhead , tr y cleaning the f lex c irc uits of the Carr iage and the Printheads u sing the Carr iage Inter c onnect Wiper .
HP Designjet T Series — Service Manual 2-1 S y s tem Error Cod es 1 S y s tem Error Cod es 1 Intr oduction 2 - 2 Pri nter logs 2 - 2 Replac ing the Pr intMech P CA, Media Ad vance Encoder P CA and F.
System Error Codes 2-2 HP Designjet T Series — Service Manual Introduction Understand Sy stem Error Codes S ystem err or codes are he xa-decimal based n umbers generally caus ed by internal s ystem er rors . The follo wing pages contain a list of s ys tem err or codes and their r espec tiv e descr iptions and r ecommended corr ecti ve actions .
HP Designjet T Series — Service Manual 2-3 Replacing the PrintMech PCA, Media Advance Enco der PCA and Formatter T o get printer logs , see Appendi x C: Obtaining printe r logs on page 2 - 46 .
System Error Codes 2-4 HP Designjet T Series — Service Manual Conti nuable and Non-Cont inuable Er ror Co des Some of the Er ror Code s ar e continuable , whi ch means y ou can press OK on the fr ont -panel and continue wor kin g with the Printe r .
HP Designjet T Series — Service Manual 2-5 System Error Code Brief Descriptions 21.1 Ser vice stat ion 22.0 Bongo er r or BP S0 (IS S Left) 22. 1 Bongo er ror BP S1 (IS SLeft) 24 T ube asse mbly ( I DS) 26 . n Ink Cartri dge (color = n) 27 Printhead er ror 31 Cut t er 38 Output T ra y 41 P aper-ax is motor 41.
System Error Codes 2-6 HP Designjet T Series — Service Manual Corrective Actions T ab le The f ollow ing table e xplains the YZ par t of the S yste m Err or Code or Wa r n i n g : 78 Bor derles s 78 . 1 Media Settings 79 Assertion (uncontr olled FW err or) 79 .
HP Designjet T Series — Service Manual 2-7 System Error Codes - Full Descriptions S ystem Error Codes - Full Desc riptions This sec tions des cribe s each of the s ystem er ror codes and w arnings that could be encounter ed while using the pr inter and pro vi de s the remedial action requir ed to sol ve the problem detec ted.
System Error Codes 2-8 HP Designjet T Series — Service Manual Sys t em E r r o r : 0 1 . 1 :YZ (T1 1 00/T1 1 00ps/T6 1 0 ONL Y ) Problem Description: Er ror in the Pr int Mech P CA. Co rre c tive Ac tio n : Tr y t h e f o l l ow i n g : 1 S w itch the P ow er OFF fr om the bac k o f the Pr int er and disconnect the P ow er cor d .
HP Designjet T Series — Service Manual 2-9 System Error Codes - Full Descriptions 4 If the S ystem Err or continues , r e place the T r ailing Cable and Car riage P CA Co vers. See T r ailing Cable (T1100/T1100p s/T610) on page 6 -10 2 or T r ailing Cable (T1120/T1120p s) on page 6 -109 .
System Error Codes 2-10 HP Designjet T Series — Service Manual Sys t em E r r o r : 06 :YZ Problem Description: F ai l u re re a d i ng / wri t in g N V M i n H a rd d i sk . Co rre c tive Ac tio n : Tr y t h e f o l l ow i n g : 1 S w itch the P ow er OFF fr om the bac k o f the Pr int er and disconnect the P ow er cord .
HP Designjet T Series — Service Manual 2-11 System Error Codes - Full Descriptions The follo w ing image sho ws the F ormatt er LEDs, w hich shou ld be marke d 1, 2 , and 3 . 1 23 Use the f ollow ing table to interpr et the LEDs and find the sour ce of the pr oblem.
System Error Codes 2-12 HP Designjet T Series — Service Manual Sys t em E r r o r : 11 : Y Z Problem Description: T railing Ca ble does not seem to be detect ed. Co rre c tive Ac tio n : Tr y t h e f o l l ow i n g : 1 S w itch the P ow er OFF fr om the bac k o f the Pr int er and disconnect the P ow er cord .
HP Designjet T Series — Service Manual 2-13 System Error Codes - Full Descriptions 4 If the S ystem Er ro r continues, r eplace the Ser vi ce Station. See Ser vice Stat ion (T1100/T1100p s/T610) on page 6 -61 or Se r vice Sta tion ( T1 12 0/ T1120ps) on page 6 -65 .
System Error Codes 2-14 HP Designjet T Series — Service Manual 2 Chec k that the cables between the L eft Ink Supply S tation and Main P CA the ar e not d amaged and are cor rectl y connected . 3 P erform th e Ink Del iv e ry S ystem d iagnostic test to t roubleshoot the problem fu r t he r .
HP Designjet T Series — Service Manual 2-15 System Error Codes - Full Descriptions Sys t em E r r o r : 31 : 0 2 Problem Description: An er ror has been detected wi th the cutter . Co rre c tive Ac tio n : Tr y t h e f o l l ow i n g : 1 S w itch the P ow er OFF fr om the bac k o f the Pr int er and disconnect the P ow er cor d .
System Error Codes 2-16 HP Designjet T Series — Service Manual 7 If the S ystem Err or continues, r eplace the Main PCA. See St a r whe e l Assemb ly on page 6 - 208 . Sys t em E r r o r : 41.1: Y Z Problem Description: Electr ical fa ult or cur rent limit in Media-Axis Motor .
HP Designjet T Series — Service Manual 2-17 System Error Codes - Full Descriptions 5 P erform the Servi ce Station diagno stic test to tro ubleshoot the proble m fur t he r . Se e 8. S er vice Sta t ion on page 3- 4 2 . 6 Chec k that the S can - Ax is Motor cable is not damaged and is corr ectly connec ted to the Pr intMech P CA.
System Error Codes 2-18 HP Designjet T Series — Service Manual Sys t em E r r o r : 45: YZ Problem Description: An er ror w ith the Rew inder Sy stem has been detected. Co rre c tive Ac tio n : Tr y t h e f o l l ow i n g : 1 S w itch the P ow er OFF fr om the bac k o f the Pr int er and disconnect the P ow er cor d .
HP Designjet T Series — Service Manual 2-19 System Error Codes - Full Descriptions Sys t em E r r o r : 48: YZ Problem Description: PP S system fai lu re. Co rre c tive Ac tio n : Tr y t h e f o l l ow i n g : 1 S w itch the P ow er OFF fr om the bac k o f the Pr int er and disconnect the P ow er cor d .
System Error Codes 2-20 HP Designjet T Series — Service Manual 5 Replac e the Drop Detec tor. S ee Drop Detect or on page 6 -6 9 . 6 Re set the Calibr ation F lag of the Dr op Detec t or. See Dr op Detector Calibr ation on page 4 -12 . 7 If the S yst em Err or continues , r eplace the PrintMec h PCA.
HP Designjet T Series — Service Manual 2-21 System Error Codes - Full Descriptions 3 Chec k that the Pr inter has the latest F irm war e versi on. If not , update the F irmw are t o the lates t ver sion. 4 P erfor m the Carriage T est to tr oubleshoot the p r o blem further .
System Error Codes 2-22 HP Designjet T Series — Service Manual 3 Chec k that the Pr inter has the latest F irm war e versi on. If not , update the F irmw are t o the lates t ve rsion. 4 If the S ystem Err or continues, r eplace the For mat ter. See Fo rm a t t e r on page 6- 2 00 .
HP Designjet T Series — Service Manual 2-23 System Error Codes - Full Descriptions The displa y lis t is not visible to the user . Ther e has been a fe w cases whe re a pr int job that had a relati vely small file si z e has tri gger ed an out of memory message to be displa yed.
System Error Codes 2-24 HP Designjet T Series — Service Manual options and then set tings . In the Cus tom Print Quality Options pane , select Econ omode . If t he O u t o f M em o r y m es s a g e s t ill pe rs is t s , p ro ce ed to t he ne xt wo rk aro und .
HP Designjet T Series — Service Manual 2-25 System Error Codes - Full Descriptions Sys t em E r r o r : 71 : 19 Problem Description: Def ault Seri al Number fo und in the main and bac k up NVM.
System Error Codes 2-26 HP Designjet T Series — Service Manual T1120ps) and F ormatter EERO M. Choos e whi c h EER OM held the cor r ect info rmati on, and copy it ac r o ss to the other EERO M. New initialization process From fi rmwa re 7 .x. x.
HP Designjet T Series — Service Manual 2-27 System Error Codes - Full Descriptions Sys t em E r r o r : 73 : Y Z Problem Description: Servo Err or . Co rre c tive Ac tio n : Tr y t h e f o l l ow i n g : 1 S w itch the P ow er OFF fr om the bac k o f the Pr int er and disconnect the P ow er cor d .
HP Designjet T Series — Service Manual 2-28 System Error Codes - Full Descriptions Sys t em E r r o r : 75 . 2 2 : Y Z Problem Description: The spit t oon s ( Lef t Spi t too n, Se r vice St at ion) are full.
HP Designjet T Series — Service Manual 2-29 System Error Codes - Full Descriptions Sys t em E r r o r : 79 : Y Z Problem Description: Ge n e ri c Fir mwa re er ro r . Co rre c tive Ac tio n : Tr y t h e f o l l ow i n g : 1 S w itch the P ow er OFF fr om the bac k o f the Pr int er and disconnect the P ow er cord .
HP Designjet T Series — Service Manual 2-30 System Error Codes - Full Descriptions r oller . A gap on the platen beam. If ther e’s an y gap in Z (vertical dir ection) between the pla s tic featur e of the platen and the metal side plat e, then the chas sis is damaged and the unit cannot be r epaired .
HP Designjet T Series — Service Manual 2-31 System Error Codes - Full Descriptions 2 P erform the Media Dr iv e diagnos tic test to tr oubleshoot the pr oblem further .
System Error Codes 2-32 HP Designjet T Series — Service Manual Sys t em E r r o r : 87: Y Z Problem Description: Pr oblem finding the Scan-axis encoder r eading. Co rre c tive Ac tio n : Tr y t h e f o l l ow i n g : 1 Upgr ade the firm war e. 2 Clean the Encoder S trip .
HP Designjet T Series — Service Manual 2-33 Appendix A: How to troubleshoot SE 79:04 5 If the S ystem Err or continues, r eplace the For mat ter. See Fo rm a t t e r on page 6- 2 00 . Sys t em E r r o r : 94 . 1: Y Z Problem Description: Pr ofil ing algorithm f ailed.
HP Designjet T Series — Service Manual 2-34 Appendix A: How to troubleshoot SE 79:04 One important point to mention is that , although 7 9 :04 s y stem e rr ors can be caused by a hardw ar e malfunct ion, the vast ma jority of 7 9 : 04 sy stem errors a re p u re s of tw a re o r fi r mwa re i s s u e s.
HP Designjet T Series — Service Manual 2-35 Appendix A: How to troubleshoot SE 79:04 Solutio ns and work aroun ds When a job consist entl y gener ates a 7 9:04 s y s tem er r or , it is either beca use of a issue in the pr inter’s fir mwar e or because of a def ect in the job itself (w hen it has been generated b y 3rd part y S W ).
System Error Codes 2-36 HP Designjet T Series — Service Manual c The pr inter can reboot normally d When the data is acces sed again (typ i cally , under the same co nditions as in step “b ”) , .
HP Designjet T Series — Service Manual 2-37 Appendix A: How to troubleshoot SE 79:04 Netw ork relate d SE7 9: 04 Most HP Desi gnjet pr inters hav e built-in networking ca pabilities . Networ k settings can be se t manually , but in the major it y of ca ses, the y ar e obtained automaticall y from the pr inter .
HP Designjet T Series — Service Manual 2-38 Appendix A: How to troubleshoot SE 79:04 Thes e err ors wi ll mo st likel y onl y happen in very spec ific corner case s that hav e not been identifi ed d.
HP Designjet T Series — Service Manual 2-39 Appendix A: How to troubleshoot SE 79:04 checks the counter from time to tim e to see i ts value and take conclusi on s fr om it .
System Error Codes 2-40 HP Designjet T Series — Service Manual Applicati on/RIP/Dri ver s e ttings T ype of output f iles this application , RIP or dri ver is gener ating Some sample f i.
HP Designjet T Series — Service Manual 2-41 Appendix A: How to troubleshoot SE 79:04 Exec ute the tr oubleshooting f or “ data r elated” s yste m err ors, r ef er to page 3, Data related SE7 9:04 2 Replace the memory 3 Replace the HDD 4 Es calate the issue befor e re plac ing any additi onal par ts.
HP Designjet T Series — Service Manual 2-42 Appendix A: How to troubleshoot SE 79:04 Condi tions w here the pr oblem occurs and conditi ons prior t o the fir st occur rence of the pr oblem T.
HP Designjet T Series — Service Manual 2-43 Appendix A: How to troubleshoot SE 79:04 The pr inter infor mation pages (e ither pr inted and fax ed or obtained thr ough the Embedded W eb Server ) The S y s tem Err or detailed inf ormation (it can be obtained b y pr essing CANCEL + Do wn) The printer logs.
HP Designjet T Series — Service Manual 2-44 Appendix A: How to troubleshoot SE 79:04 Condi tions w here the pr oblem occurs and conditi ons prior t o the fir st occur rence of the pr oblem.
HP Designjet T Series — Service Manual 2-45 Appendix B: Updating firmware in diagnostics boot mode e If yo u ar e using the HP -GL/2 dri ver , try sending the job as a bitmap 5 If yo u ar e using a .
System Error Codes 2-46 HP Designjet T Series — Service Manual b Conf igur e the connec tion to send the data cor rectl y: bin > hash 4 Upload the f ir mw ar e file (> put <f irm w ar e .
HP Designjet T Series — Service Manual 2-47 Appendix C: Obtaining printer logs 5 The pr inter .log file contains the logs of the pr inter ac tiv ity since the last time the printer w as rebooted. Pr ev ious logs are automati cally compre ssed when the printer r eboots, and ar e stored in .
System Error Codes 2-48 HP Designjet T Series — Service Manual.
HP Designjet T Series — Service Manual 3-1 Ser vice T ests an d Utiliti es 2 Intr oduction 3- 2 Diagnost ics - Sel f T est 3- 2 Servi ce T ests (Diagn ostics) 3-3 Using the F r ont P anel 3-5 Enter ing the Servi c e T ests Men u 3-6 1. Scan Ax is 3-6 2 .
Service Tests and Utilities 3-2 HP Designjet T Series — Service Manual Introduction This c hapter explains ho w to use the built-in Servi c e T ests and Se rv ice Utilitie s and w hat to do if any o f the Servi ce T ests F AIL.
HP Designjet T Series — Service Manual 3-3 Service Tests (Diagnostics) Service T ests (D i agnostics) The f ollow ing is a list of all inter nal Ser v i ce T ests av ailable in the Printer . F o r instruc tions on enter ing the Serv i ce T ests menu see Enter ing the S er v i ce T ests Menu on page 3-6 .
Service Tests and Utilities 3-4 HP Designjet T Series — Service Manual This opti on allo ws y ou to vi ew the F irmw are V ersi on, P art Nu mber , and Seri a l Number of the Printer . 11 EERO M Reset . See 11. EEROM R eset on page 3-5 0 The purpo se of this test is to r eset the EER OM values .
HP Designjet T Series — Service Manual 3-5 Service Tests (Diagnostics) Using t he Front Panel Arro w k e ys Canc el OK Pow e r Menu Back For m Feed and Cut Unload P aper View Loaded P a per View In k L e vels Belo w is a diagr am of the fr ont panel.
Service Tests and Utilities 3-6 HP Designjet T Series — Service Manual Entering t he Ser vice T ests Menu In order to enter t h e Ser vice U tili t y Men u , s e e Entering the Serv i ce Utilities Men u on page 3-5 7 .
HP Designjet T Series — Service Manual 3-7 Service Tests (Diagnostics) S ystem Er ror Code 4 2 :XZ . S ystem Er ror Code 4 7 :XZ . Sys t e m E rr o r C o d e 73: X Z. S yst em Er ror Codes r elated to Scan- Axis sh utdow n or Carri age jam.
Service Tests and Utilities 3-8 HP Designjet T Series — Service Manual 4 The pr inter then starts the Star w heel lif ter PWM contr ol test to ver ify the subs ystem . As the test e xecu tes the Fr ont P anel display s the follo wing messages: Starting Hors burgh & Mips .
HP Designjet T Series — Service Manual 3-9 Service Tests (Diagnostics) If ther e is a Fail ure at an y point dur ing the test , the Fr ont P anel will displa y the r elev ant Sys te m E r ro r C o d e . T o trouble shoot an y display ed error codes , see S ystem Error Co des - Full D escriptio ns on page 2 - 7 .
Service Tests and Utilities 3-10 HP Designjet T Series — Service Manual 2 The F r ont P anel will sho w the 1. Scan Axis submen u . 3 In the Scan Axis submen u , scr oll to PR S and pres s OK to start the tes t. The Pr inter w ill start the Scan Ax is su bs y stem Common Initi ali z ation and PRS tes t initi aliz ation .
HP Designjet T Series — Service Manual 3-11 Service Tests (Diagnostics) 5 Once the test ha s completed , the F r ont P anel pr ompts y ou to conf irm that the PRS move d. 6 If the PR S moved , pres s OK to accept the re sults. If the P RS did not mo ve , pr ess Back or Cancel to r ejec t the results and e x it the test .
Service Tests and Utilities 3-12 HP Designjet T Series — Service Manual 2 The F r ont P anel will sho w the 1. Scan Axis submen u . 3 In the Scan Ax i s submenu , scr oll to Scan A x is and pres s OK to start the test. The Pr inter will st ar t the Scan Ax is subs yste m C ommon Initiali zati on.
HP Designjet T Series — Service Manual 3-13 Service Tests (Diagnostics) 8 The F r ont P anel prompts y ou to conf irm that the carr iage suppl y LED is swit c h e d o n . 9 Open the Windo w and ver ify that the LED is on. The LED can be seen thr o ugh the slots in the carr iage cov er .
Service Tests and Utilities 3-14 HP Designjet T Series — Service Manual Pr eparing S V S. Pr og slow P WM scan. Mo ving C arri age middle . Starting Car riage Encoder . Prog fast PWM scan 19 The F r ont P anel pr ompts you to mo ve the carr iage to chec k the encoder re a d i n g s.
HP Designjet T Series — Service Manual 3-15 Service Tests (Diagnostics) 26 Pr ess any k ey to con tinue . 27 The pr inter then continues with the PWM te st . As the test e xecute s the F ront P anel display s the follo wing mes sages: Starting PpsMotor .
Service Tests and Utilities 3-16 HP Designjet T Series — Service Manual 35 Pr ess any k ey to sh utdow n the printer . Cutter t est The C utter is designed to cut r oll media after printing fo r the si z e of sh eet d e f i n e d .
HP Designjet T Series — Service Manual 3-17 Service Tests (Diagnostics) Uncapping Serv ice Statio n. Sta r ti n g Cu t te r . Starting P aperMotor . St ar ting Media Sens or . Reading Medi a Presence . 5 If paper is alr e ady loade d , the printer detec ts th e paper and continues the test .
Service Tests and Utilities 3-18 HP Designjet T Series — Service Manual 11 The F ront P anel pr ompts you to sh utdo wn the printer t o complete the test . 12 Pr ess any k ey to sh utdow n the printer . 2. P a per Dr iv e The P aper Dri ve test di agnoses F ailures of compone nts of the Media-Axis .
HP Designjet T Series — Service Manual 3-19 Service Tests (Diagnostics) Sta r tin g N v m Sta r t i ng T e st s PW M. Sta r tin g Test s G PI O. Booting up the Carr iage. Sta r tin g D e l S o l1 . Star tin g Ca rriag e. Getting P art Number .
Service Tests and Utilities 3-20 HP Designjet T Series — Service Manual 11 The F r ont P anel then displa ys the Open L oop U NROLL te st r esult. 12 Pr ess any k ey to con tinue . 13 The F r ont P anel then displa ys: Starting P aper Motor . Starting P aper Axis .
HP Designjet T Series — Service Manual 3-21 Service Tests (Diagnostics) The P W M StDev r esults must be between 0 and 5 00 . The PWM m ax resu l ts mus t b e bet ween 1 5000 and 20000 . 22 If the r esults ar e corr ect , pre ss OK to accept the results .
Service Tests and Utilities 3-22 HP Designjet T Series — Service Manual 1 In the Diagnosti cs menu , scr oll to 2. Elec tronics Module and pres s OK . 2 The pr inter starts the Electr onics Module test and displa ys the f ollow ing messages: Starting Hors burgh and Mips .
HP Designjet T Series — Service Manual 3-23 Service Tests (Diagnostics) 9 The F ro nt P anel then display s the Fan S peed tes t re sult and prompts y ou to pr ess any k e y t o continue . 10 Pr ess any k ey to con tinue . 11 The F ro nt P anel then pr ompts you to test the F ormatter .
Service Tests and Utilities 3-24 HP Designjet T Series — Service Manual 19 The F ormatter har d disk test starts and the F ront P anel display s the f ollow ing messages: Getting HD A info . 20 The F r ont P anel then displa ys F ormatter Har d Disk informati on test r esults and pr ompts you to pr ess an y ke y to continue.
HP Designjet T Series — Service Manual 3-25 Service Tests (Diagnostics) 29 The F r ont P anel then displa y s Main M emory siz e te st result s and prompts y ou to pr ess any k ey to contin ue. 30 Pr ess any k ey to con tinue . 31 The F ro nt P anel then prompts y ou to test the F ormatter Communi cations.
Service Tests and Utilities 3-26 HP Designjet T Series — Service Manual Getting Pl otter info . 39 The F r ont P anel then display s the P lotter Inf ormation r esults and pr ompts y ou to pr ess any k e y to finish . 40 Pr ess any k ey to f inish.
HP Designjet T Series — Service Manual 3-27 Service Tests (Diagnostics) Starting Hors burgh. Sta r t i n g N v m. Accessing Nvm . Starting A dcManagerHorus . Star tin g Ca rriag e. Getting Car riage P CA Rev . 3 The F ront P anel prompts y ou to veri fy the Carr iage Assembly P CA rev ision.
Service Tests and Utilities 3-28 HP Designjet T Series — Service Manual Getting Vpp . 12 The F r on t P anel then displa y s the P ens V oltage test r esults . T he re sult m u s t be be tween 2 6.5 and 33 V olts . 13 If the r esults ar e corr ect , pre ss OK to accept the results .
HP Designjet T Series — Service Manual 3-29 Service Tests (Diagnostics) R eading LS Nvm . W r iting new LS Nvm. Checking L S Seri al Number . Res t ori n g LS S eri a l N u mb e r . St arting Servi ce St ation . St arting Scan Ax is.
Service Tests and Utilities 3-30 HP Designjet T Series — Service Manual 31 The F r ont P anel then displa ys the test r esult . 32 Pr ess any k ey to con tinue . 33 The pr inter continues the test , and the Fr ont P anel display s: Pr eparing P en initiali z ation .
HP Designjet T Series — Service Manual 3-31 Service Tests (Diagnostics) 37 Pr ess any k ey to f inish. 38 The F ront P anel show s the test complete display for a f ew s econds . 39 The F ront P anel p r ompts you to shutdown the printer to compl ete the test.
Service Tests and Utilities 3-32 HP Designjet T Series — Service Manual 3 The Se nsors tes t starts and the Fr ont P anel pr ompts y ou to ver if y default sensor po sitions: 4 V er i fy that the sensors ar e in the default po siti ons and an y k ey to continue .
HP Designjet T Series — Service Manual 3-33 Service Tests (Diagnostics) 14 The Media L ev er sensor t est continues a nd the F ront P anel pr ompts y ou to lo wer the Media Le ver : 15 Lo wer the Media L ever .
Service Tests and Utilities 3-34 HP Designjet T Series — Service Manual 28 The F ront P anel pr ompts you to sh utdo wn the printer t o complete the test . 29 Pr ess any k ey to sh utdow n the printer . 6. Rewind er The Rewind e r test diagnose s failur es of the Rewi n de r located in the P aper P ath Assemblies (R ea r) .
HP Designjet T Series — Service Manual 3-35 Service Tests (Diagnostics) If ther e is a F ailur e at an y point dur ing the tests , the F r ont P anel will dis play the r elev ant Sys te m E r ro r C o d e . T o trouble shoot an y display ed error codes , see S ystem Error Co des - Full D escriptio ns on page 2 - 7 .
Once y ou h av e com plete d th e Re wind er dia gnos tic test, y ou must pe r form a P a per Advance Cal ib ratio n. Pa p e r A d v a n c e Cal ib ratio n on pa ge 4 -6 .
HP Designjet T Series — Service Manual 3-37 Service Tests (Diagnostics) 6 Pr ess OK to continue. 7 The te st continues and the f r ont P anel display s the follo wing mes sages: St arting Horsbur gh0. Sta r tin g M ip s. Sta r t i n g N v m.
Service Tests and Utilities 3-38 HP Designjet T Series — Service Manual 17 Install all the Ink Cartr idges. 18 Pr ess OK to c ontinue. 19 The Ac umen Supplies test and the fr ont P anel display s the follow ing mes sages: Starting A cumenSu pplies.
HP Designjet T Series — Service Manual 3-39 Service Tests (Diagnostics) 2 The F ro nt P anel will sho w the 7. IDS submenu . 3 In the IDS submen u, sc roll to Chec k Ink Supp lies and pr ess OK to star t the test .
Service Tests and Utilities 3-40 HP Designjet T Series — Service Manual 8 The F ront P anel pr ompts you to sh utdo wn the printer t o complete the test . 9 Pr ess any k ey to sh utdow n the printer . Chec k Leak ag e 1 In the Diagnosti cs menu , scr oll to 7.
HP Designjet T Series — Service Manual 3-41 Service Tests (Diagnostics) 6 While the pr inter mov es the Bongos dow n, the F ront P anel display s the fo llo w i ng message: 7 If a Bongo r emains in the UP positi o n, use y our f inger to help pus h it do wn.
Service Tests and Utilities 3-42 HP Designjet T Series — Service Manual 14 The F ront P anel pr ompts you to sh utdo wn the printer t o complete the test . 15 Pr ess any k ey to sh utdow n the printer . 8. Ser vice Station The complete S ervic e Stati on test consists of indi vidual te sts for the diff erent components related to this subsy stem.
HP Designjet T Series — Service Manual 3-43 Service Tests (Diagnostics) Sta r tin g SVS M o to r . Starting Car riage Motor Getting P art Number . St arting Servi ce St ation . St arting Scan Ax is. Mo ving S VS out of Sax . Homing Scan Ax is.
Service Tests and Utilities 3-44 HP Designjet T Series — Service Manual 9 The F ront P anel then asks if you want to cap the Servi ce S tation. 10 Select YE S to cap the Servi ce Stati on or NO to skip this test . 11 The test c ontinue s and disp lays the following messa ges: Capping S er vi ce Station .
HP Designjet T Series — Service Manual 3-45 Service Tests (Diagnostics) 2 The F ro nt P anel will sho w the 8. Service Statio n submenu . 3 In the 8.
Service Tests and Utilities 3-46 HP Designjet T Series — Service Manual 6 The F ront P anel pr ompts you to sh utdo wn the printer t o complete the test . 7 Pr ess any k ey to sh utdow n the printer . Aerosol Fan T he Aero sol F an diagno stic test is on ly a vai lable fo r print ers that include an aero sol fan .
HP Designjet T Series — Service Manual 3-47 Service Tests (Diagnostics) 6 Pr ess OK to s witch on the Aer osol F an. If y ou do not wish to sw itch on the Aer osol F an use the A rrow k ey s to select NO and pr e ss OK . 7 The te st continues and the F ron t P anel displa ys the fo llo w ing message: Tu r n i n g o n A e r o s o l F a n .
Service Tests and Utilities 3-48 HP Designjet T Series — Service Manual 17 The F ront P anel pr ompts you to sh utdo wn the printer t o complete the test . 18 Pr ess any k ey to sh utdow n the printer . 9 . I/O Information The I/O Inf ormation te st retr iev es the T C/IP Net w ork confi gurati on parame ters fr om the printe r .
HP Designjet T Series — Service Manual 3-49 Service Tests (Diagnostics) 10 . U n i t I n f o r m a t i o n 1 The Unit Inf o test r etrie ves the F irm war e V ersion , Serial Number and P ar t Number of the pr inter . 2 In the Diagnosti cs menu, s cr oll to 1 0.
Service Tests and Utilities 3-50 HP Designjet T Series — Service Manual 1 1 . EEROM Re set The EEROM Reset test r esets the printer to t he factory defaults and delete a n y use r in form at io n /fi le s. 1 In the Diagnosti cs menu , scr oll to 1 1 .
HP Designjet T Series — Service Manual 3-51 Service Tests (Diagnostics) 7 The F ront P anel p r ompts you to shutdown the printer to compl ete the test. 8 Pr ess any k ey to sh utdow n the printer . 9 Reco ver the Pr intheads. See Cha p ter 1 Image Qualit y Maintenance Pr ocedure on page 1- 4 9 .
Service Tests and Utilities 3-52 HP Designjet T Series — Service Manual 2 The F r ont P anel will sho w the 13 . E r r o r 7 1 : 19 R e c o v e r y submenu . 3 In the 13 . E r r o r 7 1 : 19 R e c o v e r y submenu , scr oll to Set S eria l Numbe r and pres s OK to start the test .
HP Designjet T Series — Service Manual 3-53 Service Tests (Diagnostics) 9 Once yo u hav e confirmed the ne w Ser ial Number , the F ront P anel prompts y ou to change t he par t number of the unit. 10 If you w ant to change the P art Number of the unit , select YE S.
Service Tests and Utilities 3-54 HP Designjet T Series — Service Manual Select Right S/N 1 In the Diagnosti cs menu , scr oll to 1 3 . Erro r 7 1: 1 9 R ecovery and pr ess OK . 2 The F r ont P anel will sho w the 13 . E r r o r 7 1 : 19 R e c o v e r y submenu .
HP Designjet T Series — Service Manual 3-55 Service Tests (Diagnostics) 7 Pr ess any k ey to sh utdow n the printer . 14 . O t h e r s This tes t is not implemented for the c urr ent v e r sion of the printe r .
Service Tests and Utilities 3-56 HP Designjet T Series — Service Manual Ser vice U tilities The f ollow ing is a list of all inte rnal Servi ce Utilitie s av ailable in the Prin ters . F or instru cti ons on ent er ing the Servi ce Utilitie s menu , see Ent ering the Service Util ities Menu on page 3-5 7 .
HP Designjet T Series — Service Manual 3-57 Service Utilities 13 Enable Hide F r ont P anel Informati on. See 13. Enable Hide F ront P anel Info rmation on page 3- 7 3 . 14 Enable /Disab le P ort 280. See 14. En able/D isable P or t 2 80 on page 3- 7 3 .
Service Tests and Utilities 3-58 HP Designjet T Series — Service Manual 5 Use t he Arr o w ke ys to sc roll thr ough the “Servi ce Utilities ” selecti o ns and pr ess the OK k ey to begin a specif ic operatio n when the r equired Service Utility is highlighte d.
BEFORE PERFORMI NG TH IS SERVICE UTILITY , OPEN THE WINDOW . WITH A FOLD ED PIECE O F P APER, ACT IV A TE THE MECHANI CAL WINDOW SENSOR. THE P APER SHOULD FIT TIGHTL Y SO IT DOES N O T FALL INTO THE SENSOR.
Service Tests and Utilities 3-60 HP Designjet T Series — Service Manual 6 Once you ha ve finished c leaning the Dri ve Ro lle r and the Over dri ve , press the Canc el k ey to f inish the utility . 7 If the utility e x its corr ectly , OK will be displa yed on t he F ront P anel .
HP Designjet T Series — Service Manual 3-61 Service Utilities 2 The F ro n t P anel prompts y ou to conf irm that the dumm y printheads ar e corr ectl y inserted. If the dumm y prin theads ar e corr ectly inserted, pr ess OK . If y ou hav e not inserted t he dummy printheads, press BACK or CANCEL to e xit the test.
Service Tests and Utilities 3-62 HP Designjet T Series — Service Manual 7 The F r ont P anel then pr ompts y ou to r emov e the S etu p Pr intheads and install the Printheads . 8 Re move ALL the Setu p Printheads fr om the Carr iage and install the pre vi ously r emo ved Pr intheads.
HP Designjet T Series — Service Manual 3-63 Service Utilities 2 The Pr inter will display the c urr ent Seri al Numb er and the new Ser ial Number of the Printer . Use the Up and Do wn ke ys to go thr ough the digits and pr es s the OK key to go to t he nex t di gi t.
Service Tests and Utilities 3-64 HP Designjet T Series — Service Manual Select Reset usage counters t o re set the L ife Cou nter o f a single par t .
HP Designjet T Series — Service Manual 3-65 Service Utilities If the Usage C ounter inf ormation cannot be r ead, the F r ont P anel will displa y “Unable to get us age counter” . This could be a pos sible F irmw are er ror . In this case , make sur e you ha ve the latest v ersion o f the F irm war e.
HP Designjet T Series — Service Manual 3-66 Service Utilities digit . Y ou can pres s the Canc el k ey at an y time to ex it the utility witho u t making an y changes. 3 Once the new time has been enter ed, the Fr ont P anel pr ompts y ou to conf irm the ne w date and time .
HP Designjet T Series — Service Manual 3-67 Service Utilities Getting Infor m ation o f Fir ew all. 3 When the f ollo wing message a ppears on the front panel , you must s elect wh ether y ou would lik e to enable or disable the fir ew a ll . Us e the Up and Dow n k e ys to mak e your s election and pr ess the OK key .
HP Designjet T Series — Service Manual 3-68 Service Utilities 2 The F ro nt P anel pr ompts y ou to conf irm that y ou w ould lik e to res et the user lif e count ers. 3 Pr ess OK to r eset the us er lif e count ers . If you are not sur e, pr ess B A CK/ CANCEL to e xit this utility .
HP Designjet T Series — Service Manual 3-69 Service Utilities 1 0. Disk Wipe DoD 5 2 20.22OM The purpos e of this Serv ice Utility is to secur ely er ase data on the Hard Disk a c c ord i n g t o t h e d i re c t ive D o D 5 220 . 22-M . The pr inter's hard disk is us ed as a tempor ar y storage ar ea for pr int jobs.
Service Tests and Utilities 3-70 HP Designjet T Series — Service Manual 3 In the Secur e San itiz e Le v el sub menu , scr oll to the required Sanit y Lev el a nd pr ess Enter . Erasing the Hard Disk driv e using either of the Secure Sanitize Le vels is a v ery slow process, 6 hours f or t he 1 Pass mode and 40 hours for the 5 P as s mode.
HP Designjet T Series — Service Manual 3-71 Service Utilities 7 When the f ollow ing message appears on the F ront P anel, y ou must selec t whether y ou want to continue and completel y erase of the Hard Disk Dr iv e by p ress i n g Enter . Pr ess Back or Can cel to ex it the utility .
Service Tests and Utilities 3-72 HP Designjet T Series — Service Manual 2 Use t he Up and Do wn k e ys to s elect e nable or disable and pr ess OK to confir m your selec tion. 3 The F r ont P anel displa ys the OK sc r een and then retur ns y ou to the serv i ce utiliti es submenu .
HP Designjet T Series — Service Manual 3-73 Service Utilities 3 The F ro n t P anel display s the OK scr een and then retur ns y ou to the servi ce utilit ies subm enu . 1 3. Enabl e Hi de Fr ont P anel Information The purpo se of this utility is to hide the IP addr ess and connection infor mation that is normally v isible on the F ront P anel.
HP Designjet T Series — Service Manual 3-74 Service Utilities 2 Use t he Up and Do wn k e ys to s elect Enable or Dis able and pr ess OK to confir m your selec tion.
HP Designjet T Series — Service Manual 3-75 Service Tests Service T ests Entering t he Ser vice T ests Menu 1 Once the message “R eady” or “R eady for paper ” is display ed on the fr ont - panel, pr ess the Menu k ey .
Service Tests and Utilities 3-76 HP Designjet T Series — Service Manual 5 Use t he Arr o w ke ys to sc roll thr ough the “Servi ce Utilities ” selecti o ns and pr ess the OK k ey to begin a specif ic operatio n when the r equired Service Utility is highlighte d.
HP Designjet T Series — Service Manual 3-77 Service Tests 1 In the Servi ce T ests submenu , scr oll to "Enable Hide FP Infor mati on" and pr ess OK . 2 The F r ont P anel asks y ou if yo u want to pr oceed w ith the I/O tes t. 3 Pr ess OK to pr oceed or Back/ Can ce l to e xit .
Service Tests and Utilities 3-78 HP Designjet T Series — Service Manual.
HP Designjet T Series — Service Manual 4-1 Ser vice C alib ra tions 3 Servi ce Calibrati ons 4 - 2 Using the F r ont P anel 4 -3 En teri ng th e Se r vice C al ib rat ion s Me nu 4 - 4 Scan Ax is Ca.
Service Calibrations 4-2 HP Designjet T Series — Service Manual Ser vice C alibrations The Pr inter has se v e r al calibratio n pr ocedur es that mu st be perf or med under certain conditions .
HP Designjet T Series — Service Manual 4-3 Service Calibrations Using t he Front Panel Arro w K ey s Canc el OK Pow e r Menu Back For m Feed and Cut Unload P aper View Loaded P a per View In k L e vels Belo w is a diagr am of the fr ont panel.
Service Calibrations 4-4 HP Designjet T Series — Service Manual Entering t he Ser vice Calibrations Men u 1 Once the message “R eady” or “R eady for paper ” is display ed on the fr ont - panel, pr ess the Menu key .
HP Designjet T Series — Service Manual 4-5 Service Calibrations position t o the Black Pr inthead. This ca libr ation is integr ated into the Scan Axis di agnostic test .
Service Calibrations 4-6 HP Designjet T Series — Service Manual 2 T o calibr ate the Serv ice Stati o n, r un the Service S tation diagnosti c test . See 8. Ser vic e St at ion on page 3- 4 2 . P aper A dv ance Calibr ation The purpo se of this Service Calibr ation is to calibr ate the nominal a dv ance of the media .
HP Designjet T Series — Service Manual 4-7 Service Calibrations P erform the P aper Ad vance Calibr ation as f ollow s: Mak e su re that y ou unl oad me dia fr om the Pr int er b efor e performing the P aper Advance Calibration . 1 In the Servi ce Calibr ations su bmenu , scr oll to “P aper Adv ance Calibrati on” and pre ss OK .
Service Calibrations 4-8 HP Designjet T Series — Service Manual Re try the P aper Adv ance Calibrati on. 6 Once the Analog Encoder ha s been calibr ated corr ectly , the F r ont P anel pr ompts y ou to s elect the ty pe of medi a y ou w ill u se .
HP Designjet T Series — Service Manual 4-9 Service Calibrations pr event an y back tensi on whic h could cause an y media advance pr oblems. Pr ess the OK key t o c o n t i n u e.
Service Calibrations 4-10 HP Designjet T Series — Service Manual 17 The Pr inter pr ompts you to r emov e the media . 18 The Pr inter pr ompts y ou to lo wer the media le ver . If the P aper Ad vance Calibr ation fails f or any r eason , a war ning message w i ll appear on the Fr ont P anel.
HP Designjet T Series — Service Manual 4-11 Service Calibrations pattern 9 0 ° cloc kw ise and reload it pr inted-side dow n, so that the blac k arr o ws g o into the pr inter fir st. Pr ess the OK k ey to continue. Only s can the C a libr ation P attern in the Pr inter that was us ed to actually print it .
Service Calibrations 4-12 HP Designjet T Series — Service Manual 24 Load the C alibratio n P attern f ollow ing the instructi ons on the Fr ont P anel. Once the Calibr ation P attern is loaded cor r ectl y , the follo wing mes sage will be display ed on the Fr ont P anel .
HP Designjet T Series — Service Manual 4-13 Service Calibrations and pre ss OK . 2 In the Dr op D etector C alibration men u, s c roll t o Reset Cali brati on Fla g and pre ss OK . 3 When the f ollo wing message a ppears on the front panel , you must s elect whethe r you w ould lik e t o continue w i th the calibr ati on by pr essing the OK key .
Service Calibrations 4-14 HP Designjet T Series — Service Manual and pre ss OK . 2 In the Dr op D etector C alibr ation submenu , sc r oll to Calib rate Drop Detector and pr ess OK .
HP Designjet T Series — Service Manual 4-15 Service Calibrations 6 Once the calibrati on is completed, OK w ill be display ed on the F ront P anel. Line S ensor Calibra tion The pur pose o f this Serv i ce Calibr ati on is to calibr ate the int ensity of the line sens or in the C arri age PCA.
HP Designjet T Series — Service Manual 4-16 Service Calibrations 2 When the f ollo wing message a ppears on the front panel , you must s elect whethe r you w ould lik e t o continue w i th the calibr ati on by pr essing the OK key . P r es s Back or Cance l to ex it the calibration .
HP Designjet T Series — Service Manual 4-17 Service Calibrations 6 The pr inter w ill print a line of black dots and then s ca n them: 7 Once the L ine Sensor has been calibr ated, the r esults will be dis play ed on the F r ont P anel. If the values ar e within the r ange , pr ess OK to accept the r esults.
Service Calibrations 4-18 HP Designjet T Series — Service Manual Reco very thro ugh the F ront P anel and retry the Printhead A lignment . 10 Once the complete L ine Sensor calibrati on is completed successf ully , OK will be dis play ed on the Fr ont P anel .
HP Designjet T Series — Service Manual 5-1 P ar ts and Di a grams 4 Printe r S upport 5- 2 Cent er Covers (Front) 5 - 4 Cent er Covers (Rea r) 5- 6 R ight Co ver 5-8 Left C ov er 5-10 R ight Hand As.
Parts and Diagrams 5-2 HP Designjet T Series — Service Manual Printer Su p por t Referen ce on Figu re HP P ar t Number Pa r t D e s c r i pt i o n Printer Model Size Pa g e a Refers to the page in .
6 1 2 3 4 6 5 HP Designjet T Series — Service Manual 5-3 Parts and Diagrams - Printer Support Figure 5- 1: Print er Su ppo rt.
Parts and Diagrams 5-4 HP Designjet T Series — Service Manual C e n te r C ov ers ( Front ) Referen ce on Figu re HP P ar t Number Pa r t D e s c r i pt i o n Printer Model Size Pa g e a Refers to t.
1 2 3 4 6 5 HP Designjet T Series — Service Manual 5-5 Parts and Diagrams - Center Covers (Front) Fig ure 5-2 : C en te r C ov e rs ( Fron t).
Parts and Diagrams 5-6 HP Designjet T Series — Service Manual Cen ter C o ver s (Rear) Referen ce on Figu re HP P ar t Number Pa r t D e s c r i pt i o n Printer Model Size Pa g e a Refers to the pa.
1 2 3 4 5 HP Designjet T Series — Service Manual 5-7 Parts and Diagrams - Center Covers (Rear) Fi gure 5-3: Cent er Co v ers (R ear).
Parts and Diagrams 5-8 HP Designjet T Series — Service Manual Right C o ver Referen ce on Figu re HP P ar t Number Pa r t D e s c r i pt i o n Printer Model Size Pa g e a Refers to the page in the R.
1 2 3 HP Designjet T Series — Service Manual 5-9 Parts and Diagrams - Right Cover Figure 5- 4 : Right C o ver.
Parts and Diagrams 5-10 HP Designjet T Series — Service Manual Left C ov er Referen ce on Figu re HP P ar t Number Pa r t D e s c r i pt i o n Printer Model Size Pa g e a Refers to the page in the R.
1 2 4 3 HP Designjet T Series — Service Manual 5-11 Parts and Di agrams - Left Cover Figure 5-5: Left Co ver.
Parts and Diagrams 5-12 HP Designjet T Series — Service Manual Righ t H and As s embl i es Referen ce on Figu re HP P ar t Number Pa r t D e s c r i pt i o n Printer Model Size Pa g e a Refers to th.
1 2 3 4 5 7 8 9 HP Designjet T Series — Service Manual 5-13 Parts and Diagrams - Right Hand Assemblies Figure 5-6: Ri ght Hand Ass emblies.
Parts and Diagrams 5-14 HP Designjet T Series — Service Manual Left H and As semb li es Referen ce on Figu re HP P ar t Number Pa r t D e s c r i pt i o n Printer Model Size Pa g e a Refers to the p.
1 2 3 4 5 6 7 8 9 11 12 13 For information about change s to the formatter design, see New F or matter Design on page 5-31 . 10 HP Designjet T Series — Service Manual 5-15 Parts and Diagrams - Left .
Parts and Diagrams 5-16 HP Designjet T Series — Service Manual Carr ia ge Assembl y ( T1 1 00/T1 1 00ps/T6 1 0) Referen ce on Figu re HP P ar t Number Pa r t D e s c r i pt i o n Printer Model Size .
1 2 3 4 5 6 7 HP Designjet T Series — Service Manual 5-17 Parts and Diagrams - Carriage Asse mbly (T1100/T1100ps/T610) Figure 5-8: Carriag e Assemb ly (T1 1 00/T1 1 00ps/T6 1 0).
Parts and Diagrams 5-18 HP Designjet T Series — Service Manual Carria g e Ass embly (T1 1 20/T1 1 20ps) Referen ce on Figu re HP P ar t Number Pa r t D e s c r i pt i o n Printer Model Size Pa g e a.
1 2 3 4 5 6 HP Designjet T Series — Service Manual 5-19 Parts and Diagrams - Carriage Assembly (T1 120/T1120ps) Figu re 5-9 : Carriage Assembly (T 1 1 20/T1 1 20ps).
Parts and Diagrams 5-20 HP Designjet T Series — Service Manual Scan-Axis Assembl i es (T1 1 00/T1 1 00ps/T6 1 0) Referen ce on Figu re HP P ar t Number Pa r t D e s c r i pt i o n Printer Model Size.
1 2 3 4 HP Designjet T Series — Service Manual 5-21 Parts and Diagrams - Scan-Axis Assemblies (T1100/T11 00ps /T610) Figure 5- 1 0: Scan -Axis Assemblies (T1 1 00/T1 1 00ps/T6 1 0).
Parts and Diagrams 5-22 HP Designjet T Series — Service Manual Scan-Axis Assembl i es ( T1 1 20/T1 1 20ps ) Referen ce on Figu re HP P ar t Number Pa r t D e s c r i pt i o n Printer Model Size Pa g.
2 3 1 4 HP Designjet T Series — Service Manual 5-23 Parts and Diagrams - Scan-Axi s Assemblies (T1120/T1120ps) Figu re 5- 1 1: Scan- Axis Ass emblies (T1 1 20 /T1 1 20ps).
Parts and Diagrams 5-24 HP Designjet T Series — Service Manual P aper P a t h Assemblies (Front) Referen ce on Figu re HP P ar t Number Pa r t D e s c r i pt i o n Printer Model Size Pa g e a Refers.
1 2 3 4 5 HP Designjet T Series — Service Manual 5-25 Parts and Diagrams - Paper Path Assemblies (Front) F i g ur e 5-1 2 : Pa p er Pa t h A s s em b l i es ( Fr o n t ).
HP Designjet T Series — Service Manual 5-26 Parts and Diagrams - Pap er Path Assemblies (Rear) P aper P a t h Assemblies (Rear) Referen ce on Figu re HP P ar t Number Pa r t D e s c r i pt i o n Pri.
1 2 3 4 5 6 7 HP Designjet T Series — Service Manual 5-27 Parts and Diagrams - Pap er Path Assemblies (Rear) Figure 5- 1 3: P a per Path A ssem blies (Rea r).
Parts and Diagrams 5-28 HP Designjet T Series — Service Manual To o l K i t s Referenc e on Figur e HP P ar t Numbe r Pa r t D es c r i pt io n Prin ter Model Size 1 Q 6 675 - 67 0 1 8 Media Dr iver.
1 3 2 4 5 6 7 HP Designjet T Series — Service Manual 5-29 Parts and Diagrams - Tool Kits Figure 5 - 1 4 : T ool Kits.
HP Designjet T Series — Service Manual 5-30 Parts and Diagrams - Miscellaneous Parts Miscell aneous P arts HP P ar t Number Pa r t D e s c r i p t io n Printer Model Size Q 6683 - 6 701 8 Pr eve nti.
HP Designjet T Series — Service Manual 5-31 Parts and Diagrams - New Formatter Design Ne w Format ter D esign Ther e are two modifi cations to the new F ormatter . Note that these changes do not effec t the printer ’s performance . The c urr ent har d disc included in the F or matter PCA has been c hanged to a ne w type (S A T A).
Parts and Diagrams 5-32 HP Designjet T Series — Service Manual.
HP Designjet T Series — Service Manual 6-1 6 Remo v al an d Ins tall a tion 5 Introduction 6 -3 Servi ce Calibratio n Guide to R emoval and Ins t allation 6 -5 Bin A sse m bly 6 -10 Win d ow 6 - 12 .
HP Designjet T Series — Service Manual 6-2 Car riage P CA (T1100/T1100ps/T610) 6 -17 3 Car riage P CA (T1120/T1120ps) 6 -17 8 Left Ink Supply St ation 6-183 Ink Suppl y T ubes (T1100/T1100ps /T610) .
HP Designjet T Series — Service Manual 6-3 Removal and Installation - Introduction Introduction This chapter is a step-by-step g uide to the remov a l and installation of the ke y components of the prin ter . Y ou may f i nd it us ef ul to c heck o ff the steps as the y are perf ormed .
6-4 HP Designjet T Series — Service Manual Removal and Installation Re quire d T ools All the spec ial tools and equipment r equired to disas semble, se rv ice and repair the Pr inter are pr ov ided in the T oolkit P/N Q66 83 -6 7 001. Some tool s can be order ed seperately f rom the toolkit .
HP Designjet T Series — Service Manual 6-5 Removal and Installation - Service Calibr ation Guide to Removal and Installation Ser vice Calib ration G uide to Remo val and Install ation Using t he Ser.
6-6 HP Designjet T Series — Service Manual Removal and Installation Ri ght Ink Supply Stati on 1 Carriage Cover 3 1 2 Carriage Latch 3 1 2 Carriage PCA 3 1 2 PrintMec h PCA 1 Fro n t P a n e l 1 P o.
HP Designjet T Series — Service Manual 6-7 Removal and Installation - Service Calibr ation Guide to Removal and Installation Carriage Rear Bushin g 2 5 1 4 3 L ine S ensor 3 2 1 Win d ow P o si t io.
6-8 HP Designjet T Series — Service Manual Removal and Installation P erforming t he Ser vice C alibra tions and Di agnos tic T es ts When y ou are r eady to perf or m the service calibr ations and .
HP Designjet T Series — Service Manual 6-9 Removal and Installation - Service Calibr ation Guide to Removal and Installation 6. Rewin d er on page 3-34 7 .
6-10 HP Designjet T Series — Service Manual Removal and Installation Bin Assembl y Rem ov a l 1. La y out the components of the basket . 2. F it the basket su pports to the stand legs, one to each leg . 3. F it the t w o short tubes to the pr inter’s feet , one on the fr ont of e ach f oot.
HP Designjet T Series — Service Manual 6-11 Removal and Installation - Bin Assembly 4. Attach the ba sket’s f r ont tubes t o the two short tubes on each f oot. 5. Re s t the ba sk ets rear tu be s on the su pports that yo u have j ust f itted to each leg of the stand.
6-12 HP Designjet T Series — Service Manual Removal and Installation Window Rem ov a l 1. Open the W indow. 2. Remo ve the tw o T-15 sc re ws that sec ure the left Windo w hinge loc king plate to the T op Cover. 3. Rem ov e the left Windo w hinge locking plate fr om the T op Co ver .
HP Designjet T Series — Service Manual 6-13 Removal and Installation - Window 4. Re mo ve the Damper R otary fr om the T op Cover. 5. Remo ve the T -15 scr ew s that sec ure each of the re maining three Windo w hinge locking plates to the T op Cov er.
6-14 HP Designjet T Series — Service Manual Removal and Installation 7. Remo ve the r emaining three Damper R otary piec es fr om the T op Co ver . 8. Grip the W indow at the left and r ight edges an d mov e i t hori z ontally tow ards the ri ght as far as it will go .
HP Designjet T Series — Service Manual 6-15 Removal and Installation - Window 10 . Lift the W indo w verticall y out o f the pr inter ..
6-16 HP Designjet T Series — Service Manual Removal and Installation Fron t C ov e r Rem ov a l 1. Sque eze e ach o f the four attac hment c lips under the F r ont Co v er, to r elea se the co ver fr om th e printer . 2. Car efull y pull the bottom of the Fr ont Co ver forw ards until y ou can r elease it fr om its attachments.
HP Designjet T Series — Service Manual 6-17 Removal and Installation - Media Output Assembly Media Ou tput Ass emb ly Rem ov a l 1. Rem ove t h e Fro n t C ov e r on page 6 -16 . 2. Remov e four T-15 scre ws tha t secure the Media Output As sembl y to the pr inter .
6-18 HP Designjet T Series — Service Manual Removal and Installation 5. Slide the Media Output As sembl y forwar ds out of the pr inter ..
HP Designjet T Series — Service Manual 6-19 Removal and Installation - Right Front Trim Right Front T rim Rem ov a l 1. Rem ove t h e Fro n t C ov e r on page 6 -16 . 2. Rem ove t h e Media Output Assembl y on page 6 -17 . 3. Rem ov e two T -15 scr ew s that sec u r e the R ight Fr ont T rim t o the pr inter .
6-20 HP Designjet T Series — Service Manual Removal and Installation 6. Remo ve R ight F ront T rim fr om the printer ..
HP Designjet T Series — Service Manual 6-21 Removal and Installation - Left Front Trim Left Front T r im Rem ov a l 1. Rem ove t h e Fro n t C ov e r on page 6 -16 . 2. Rem ove t h e Media Output Assembl y on page 6 -17 . 3. R e m o v e t w o T - 1 5 s c re w s t h a t s e cu r e t h e L e f t F ront T r im to the printer .
6-22 HP Designjet T Series — Service Manual Removal and Installation 6. Remo ve Left F ront T rim fr om the printer ..
HP Designjet T Series — Service Manual 6-23 Removal and Installation - Right Ink Cartridge Door Right Ink Car tri dg e Door Rem ov a l 1. Open the Right Ink Cartri dge Door by apply ing sh arp p ressure to the right side of the door and lifting firml y wh e re the door meets the Ri ght Cov er.
6-24 HP Designjet T Series — Service Manual Removal and Installation 4. Remo ve the R ight Ink Cartridge Door..
HP Designjet T Series — Service Manual 6-25 Removal and Installation - Left Ink Cartridge Door Left Ink Cartrid ge Door Rem ov a l 1. Open the Left Ink Cartri dg e Door. 2. Unclip the left side o f the Left Ink C artri dge Door. 3. Unclip the r ight side of the L eft Ink Cartridge Door.
6-26 HP Designjet T Series — Service Manual Removal and Installation 4. Re m ov e the Le ft Ink Cartr idge Doo r..
HP Designjet T Series — Service Manual 6-27 Removal and Installation - Right Cover Right C o ver Rem ov a l 1. Rem ove t h e Fro n t C ov e r on page 6 -16 . 2. Open the Right Ink Cartri dge Door by apply ing sh arp p ressure to the right side of the door and lifting firml y wh e re the door meets the Ri ght Cov er.
6-28 HP Designjet T Series — Service Manual Removal and Installation 5. Remov e one T-15 screw that se cur es the R ight Co ver t o the printer (at the rear o f the print er). 6. Remov e one T-15 screw that se cur es the R ight Co ver to the pr inter (accessible under the F ront C ove r) .
HP Designjet T Series — Service Manual 6-29 Removal and Installation - Right Cover 8. Unclip the R ight T rim. 9. Remo ve the R ight Co ver fr om the printer .
6-30 HP Designjet T Series — Service Manual Removal and Installation Left C ov er Rem ov a l 1. Rem ove t h e Fro n t C ov e r on page 6 -16 2. Open the Ink Cartri dge Door . 3. Remo v e the Ink Cartridge s fr om the Print er . The i llustr ation sho ws the T1100 w hic h has si x Ink Cartridges .
HP Designjet T Series — Service Manual 6-31 Removal and Installation - Left Cover 5. Rem ov e the Left Co ve r F inishing P anel. 6. Unclip the s pring f rom the attachment points on the Medi a Le ver and L eft Co ver. 7. Re m ove t h re e T- 1 5 sc rews t h a t se cu re t h e Media L ev er.
6-32 HP Designjet T Series — Service Manual Removal and Installation 8. Use a flat bladed sc re wdri ver to unc lip the two attac hment clips of the F ormatter Housing.
HP Designjet T Series — Service Manual 6-33 Removal and Installation - Left Cover 11 . R emov e one T-15 scre w that secures the Lef t Cover (b ot to m re ar) .
6-34 HP Designjet T Series — Service Manual Removal and Installation 14 . Remove one T-15 scre w that secures the Left Co ver (top fr ont , accessible Ink Cartridge Door). 15 . Unclip the Left T rim. 16 . Remo v e the L eft Cov er fr om the Printer .
HP Designjet T Series — Service Manual 6-35 Removal and Installation - Rear Tray Rear T ray Rem ov a l 1. Open the Rear T ra y to appro ximatel y 10 degr ees less than the full y open positi on . 2. L ift the R e ar T r ay verticall y enough (appr ox imately 20 mm) to allo w the rear attachmen t lugs to be out of the loc k ed position .
6-36 HP Designjet T Series — Service Manual Removal and Installation Rear Cov e r Rem ov a l 1. Rem ove t h e Re a r T ray on page 6 -3 5 . 2. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 3. Rem ove t h e Le ft Cover on page 6 -30 . 4. Remo ve ten T-15 sc re ws that secur e the Rear C ov er to the pr inter .
HP Designjet T Series — Service Manual 6-37 Removal and Installation - Media Lever Media Le ver Rem ov a l 1. Open the Ink Cartridge Door . 2. Pr ess the clip to r elease the Left Co ver F inishing P anel. 3. Rem ov e the Left Co ve r F inishing P anel.
6-38 HP Designjet T Series — Service Manual Removal and Installation 4. Unclip the s pring f rom the attachment points on the Medi a Le ver and L eft Co ver. 5. Re m ove t h re e T- 1 5 sc rews t h a t se cu re t h e Media L ev er. 6. L ift the Media Le ver o f the mounting .
HP Designjet T Series — Service Manual 6-39 Removal and Installation - Media Lever 7. Remo ve the Media L ev er fr om the printer ..
6-40 HP Designjet T Series — Service Manual Removal and Installation Media Le ver P osition Sensor Rem ov a l 1. Rais e the Media Le v er. 2. Rem ove t h e Le ft Cover on page 6 -30 . 3. Disconnect the Medi a Lev er P osition Sensor. 4. Remov e one T-15 screw that se cur es the Media Le ver P osition Se ns or to the Scan Side P anel.
HP Designjet T Series — Service Manual 6-41 Removal and Installation - Media Lever Position Sensor 6. Remo ve the Media L ever P osition Sensor. When y ou finish installing or replacing t his component, yo u mus t perform the necessary Service Calibrations.
6-42 HP Designjet T Series — Service Manual Removal and Installation Cutte r Ass embl y Rem ov a l 1. Rem ov e the Left Co ve r F inishing P anel (r efer to step 4 of the Lef t Cover on pa ge 6 - 30 ). 2. F ully loose n the cutt er rail end cap attachment sc r ew .
HP Designjet T Series — Service Manual 6-43 Removal and Installation - Right Rear Tray Support Right Rear T ray Supp or t Rem ov a l 1. Rem ove t h e Re a r T ray on page 6 - 35 . 2. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 3. Rem ove t h e Le ft Cover on page 6 -30 .
6-44 HP Designjet T Series — Service Manual Removal and Installation 7. Remo ve the R ight Rear T ray Su pport from the print er ..
HP Designjet T Series — Service Manual 6-45 Removal and Installation - Left Rear Tray Support Left Rear T ra y Sup por t Rem ov a l 1. Rem ove t h e Re a r T ray on page 6 - 35 . 2. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 3. Rem ove t h e Le ft Cover on page 6 -30 .
6-46 HP Designjet T Series — Service Manual Removal and Installation 7. Rem ove t he Le f t Re ar T ray S up p or t from th e print er ..
HP Designjet T Series — Service Manual 6-47 Removal and Installation - Front Panel Fron t Pane l Rem ov a l 1. Open the W indow. 2. With str ong pre ssure , squeeze the top edge of the front panel enough to r elease the attachment clip s, and begin rotating the F r ont P anel verticall y in the ne xt s tep .
6-48 HP Designjet T Series — Service Manual Removal and Installation 4. Disconnec t the interfac e c able fr om the Fro n t P a n e l . 5. P ush in the clip that pr ev ents the Fer rite Co re f ro m b ei n g re m ov e d. 6. Slide the F err it e Cor e out of the br a ck ets.
HP Designjet T Series — Service Manual 6-49 Removal and Installation - Front Panel 7. Remo ve the F ront P anel. When y ou r einstall the Front P anel, y ou must mak e su re that the F err ite Core is correctly positioned. The Ferr ite Co re is ne ces s ar y to avoi d elec trostatic in terference being generated.
6-50 HP Designjet T Series — Service Manual Removal and Installation To p C ov e r Rem ov a l 1. Rem ove t h e Wi n d ow on page 6 -12 . 2. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 3. Rem ove t h e Le ft Cover on page 6 -30 . 4. Rem ove t h e Re a r T ray on page 6 -3 5 .
HP Designjet T Series — Service Manual 6-51 Removal and Installation - Top Cover 9. Car efull y pull the attachment c lip fo rwar d until y ou can lift the bottom left corner of the T op Co ver appr ox imately 10 mm. 10 . Remo ve the fr ont T-15 sc re w that sec ures the fr ont left side of the T op Co ver to the print er .
6-52 HP Designjet T Series — Service Manual Removal and Installation 12 . Lift the T op Cov er of the printer suff ic ientl y to gain access to the F ront P anel ribbon cable. 13 . Unr oute the F ront P anel ribbon cable f rom the two cable c l amps on the bot tom surface of the T op Cov er.
HP Designjet T Series — Service Manual 6-53 Removal and Installation - Window Position Sensor Windo w P osition Sensor Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 2. Rem ove t h e Le ft Cover on page 6 -30 . 3. Rem ove t h e Fro n t Pan e l on page 6 - 4 7 .
6-54 HP Designjet T Series — Service Manual Removal and Installation 7. Remo v e the Windo w P osition Sensor to the print er . When y ou finish installing or replacing t his component, yo u mus t perform the necessary Service Calibrations.
HP Designjet T Series — Service Manual 6-55 Removal and Installation - Ink Supply Tu bes Support Rail (T1100/T1100ps /T610) Ink Supply T ubes S u pport R ail ( T1 1 00/T 1 1 00p s/T 6 1 0) Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 .
6-56 HP Designjet T Series — Service Manual Removal and Installation 8. Remo ve the T -15 scr ew that attache s the ri ght bonding cable. 9. Remo ve the T -15 scr ew that attache s the left bonding cable . 10 . Remo ve the T -15 scr ew that attaches the left bonding cable .
HP Designjet T Series — Service Manual 6-57 Removal and Installation - Ink Supply Tu bes Support Rail (T1100/T1100ps /T610) 11 . Re m ov e t w o T - 1 5 s c r ew s t h a t s e cu re t h e I n k Supply T ubes Support Rail to the ri ght T op Co ver Support.
6-58 HP Designjet T Series — Service Manual Removal and Installation 14 . Care fully sli de the Ink Suppl y T ubes Support Rail to the le ft until the r ight end is clear of the r ight T op Co ver Support. 15 . R emov e the Ink Supply T ubes Suppor t Rail fr om th e printer .
HP Designjet T Series — Service Manual 6-59 Removal and Installation - Ink Suppl y Tubes Support Rail (T1120/T1120ps) Ink Supp ly T ubes Sup port Rail (T1 1 20/T1 1 20ps) Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 2. Rem ove t h e Le ft Cover on page 6 -30 .
6-60 HP Designjet T Series — Service Manual Removal and Installation 8. Remo ve the Ink Suppl y T ubes Support Rail fr om th e printer . When y ou finish installing or replacing t his component, yo u mus t perform the necessary Service Calibrations.
HP Designjet T Series — Service Manual 6-61 Removal an d Installation - Serv ice Station (T1100/T1100ps/T610) Ser vice Station (T1 1 00/T1 1 00ps/T6 1 0) Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 2. Disconnect the tw o lo wer connectors f r om the PrintMec h PCA.
6-62 HP Designjet T Series — Service Manual Removal and Installation 5. Disc onne ct the Aerosol F an Assemb ly inline connector . 6. Disconnect co nnector fr om the Primer Motor an d Primer S ensor . 7. Unr oute the cables disconnected in st eps 4 and 5 fr om the two cable clamps .
HP Designjet T Series — Service Manual 6-63 Removal an d Installation - Serv ice Station (T1100/T1100ps/T610) 8. Lo os en t h e T- 1 0 u n ca p pi n g screw su fficie nt ly s o you c an m an ua lly m ove t he Carriage Asse mbly i n step 8.
6-64 HP Designjet T Series — Service Manual Removal and Installation 11 . Unc lip the clip to r elease the Ser vice Stati on from the pr inter . 12 . Lo wer the Se rv ice Station until y ou can slide it car efu ll y fr om the print er . 13 . Car efull y slide the Servi ce Stati on fro m the print er .
HP Designjet T Series — Service Manual 6-65 Removal and Installation - Se rvice Station (T1120/T1120ps) Ser vice Station (T1 1 20/T1 1 20ps) Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 2. Disconnect the tw o lo wer connectors . 3.
6-66 HP Designjet T Series — Service Manual Removal and Installation 5. Disconnect co nnector fr om the Primer Motor an d Primer S ensor . 6. Unr oute the cables disconnected in st eps 4 and 5 fr om the two cable clamps .
HP Designjet T Series — Service Manual 6-67 Removal and Installation - Se rvice Station (T1120/T1120ps) 8. P ush the Carr iage Assembl y into the print path to gain access to tw o T - 10 sc r ews that sec ure the Servi ce Station to the Carriage Rail .
6-68 HP Designjet T Series — Service Manual Removal and Installation 11 . L ow er the Ser vi ce Stati on until you can slide it car efu ll y fr om the print er . 12 . Care fully sl i de the Servi ce Stati on fr om the print er . When y ou finish installing or replacing t his component, yo u mus t perform the necessary Service Calibrations.
HP Designjet T Series — Service Manual 6-69 Removal and Installation - Drop Detector Drop Detector Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 2. Re mo ve the Serv ice stati on. Se e Serv i ce Stati on (T1100/T1100ps/T610) on page 6- 6 1 or Service St ati on (T1120/T11 20ps) on page 6 -6 5 depending on the model .
6-70 HP Designjet T Series — Service Manual Removal and Installation 5. L ift the Dr op Detector off the Servi ce Stat ion . When you finish installin g or repla cin g this com ponent, you must pe r for m the necessary Service Calibrations.
HP Designjet T Series — Service Manual 6-71 Removal and Installation - Aerosol Fan Assembly (T1100, T1100ps, T610 ONLY) Aerosol F an As sembly (T1 1 00, T1 1 00ps , T6 1 0 ONL Y ) Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 2. Disco nnect the Aerosol F a n Assem bly in - line connecto r .
6-72 HP Designjet T Series — Service Manual Removal and Installation 4. Remov e th e Aerosol F an Assembly from the Ser vic e Sta tio n. When y ou reinstall the Aerosol Fan Assembl y mak e sure y ou pos itio n it so that the po w er cabl e is on t he outside exiting to the ri ght.
HP Designjet T Series — Service Manual 6-73 Removal and Installation - PrintMec h PCA (T1100, T1100ps, T610 ONLY) PrintMec h PCA (T1 1 00, T1 1 00ps , T6 1 0 ONL Y) Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 2. Disconnect all the electr ical connector s fr om the PrintMec h PCA.
6-74 HP Designjet T Series — Service Manual Removal and Installation 4. Remo ve the thr ee T-15 sc re ws that sec ure the PrintMec h PCA to the S er vi ce Stati on. 5. Remo ve the Pr intM ech P CA fr om the print er . When y ou finish installing or replacing t his component, yo u mus t perform the necessary Service Calibrations.
HP Designjet T Series — Service Manual 6-75 Removal and Installation - Pen to Paper Space (PPS) Sole noid (T1100/T1100ps/T610) P en to P aper Spa ce (PP S) Solenoi d (T1 1 00/T1 1 00ps/T6 1 0) Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 .
6-76 HP Designjet T Series — Service Manual Removal and Installation 5. Remo ve the P en to P aper Space (P PS) Solen oid fr om the pr inter . When y ou finish installing or replacing t his component, yo u mus t perform the necessary Service Calibrations.
HP Designjet T Series — Service Manual 6-77 Removal and Installation - Pen to P aper Space (PPS) Sol e noid (T1120/T1120ps) P en to P aper Spa ce (PP S) Solenoi d (T1 1 20/T1 1 20ps) Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 2.
6-78 HP Designjet T Series — Service Manual Removal and Installation 5. Remo ve the P en to P aper Space (P PS) Solen oid fr om the pr inter . When y ou finish installing or replacing t his component, yo u mus t perform the necessary Service Calibrations.
HP Designjet T Series — Service Manual 6-79 Removal and Installation - Spindle Spindle Rem ov a l 1. P ull the left end of the Sp indle (vi ew ed fr om the fr ont of the printer ) out of the Left Spindle Holder. 2. L ift the Sp ind le out of the printe r tow a rds the left (v iew ed fr om the fr ont of the print er).
6-80 HP Designjet T Series — Service Manual Removal and Installation Left S p indl e Ho lde r Rem ov a l 1. Rem ove t h e Spi nd le on page 6 - 7 9 . 2. R e m o v e t w o T - 1 5 s c re w s t h a t s e cu r e t h e L e f t Spindle Holder to the pr inter .
HP Designjet T Series — Service Manual 6-81 Removal and Installation - Right Spindle Holder (24” ONLY) Right Sp indl e Hol der (24” ONL Y ) The R ight S pindle Holder is only appli cable to the 2 4 inch model print ers. F or the 44 inch model this is replaced b y the Right S pindle Holder and Re winder .
6-82 HP Designjet T Series — Service Manual Removal and Installation 4. Remo ve the R ight Spindle Holder fr om the print er ..
HP Designjet T Series — Service Manual 6-83 Removal and Installation - Right Spindle Holder and Rewinder (T1100/T1100ps/T610) Right Sp indle H old er and Re winder (T1 1 00/T1 1 00ps/T6 1 0) The R ewinder is onl y applicable to the 44 inch pr inters .
6-84 HP Designjet T Series — Service Manual Removal and Installation 5. Unr oute the Re winder, encoder , and gr ounding cables f rom the ca ble clamp s. 6. Remo ve the tw o T-10 sc re ws that sec ure the R ight Spindle Holder (re winder included). 7.
HP Designjet T Series — Service Manual 6-85 Removal and Installation - Right Spindle Holder and Rewinder (T1100/T1100ps/T610) 8. Remo ve the R ight Sp indle Holder (r ew inder includ ed) fr om the prin ter . Install ation 1. T ak e note of the tw o clips that f it to the print er .
6-86 HP Designjet T Series — Service Manual Removal and Installation 3. A corr ectly attached R ight Sp indle Holder (r ew inder included) looks lik e this (show n fr om above) .
HP Designjet T Series — Service Manual 6-87 Removal and Installation - Right Spindle Holder and Rewinder (T1120/T1120ps) Right Sp indl e Hol der and Re winder (T1 1 20/T1 1 20ps) The R ewinder is onl y applicable to the 44 inch pr inters . Fo r 24 inch models, s ee Ri ght Spindle Holder ( 2 4” ONL Y) on page 6 -81 .
6-88 HP Designjet T Series — Service Manual Removal and Installation 5. Remo ve the tw o T-10 sc re ws that sec ure the R ight Spindle Holder (re winder included). 6. Unr oute the Re winder and encoder cables fr om all other cables. Ro tate the R ight Spindle Holder (r ew inder included) tow ards the right .
HP Designjet T Series — Service Manual 6-89 Removal and Installation - Right Spindle Holder and Rewinder (T1120/T1120ps) Install ation 1. T ak e note of the tw o clips that f it to the print er . 2. Mak e sur e the two c lips f it corr ectly to the print er .
6-90 HP Designjet T Series — Service Manual Removal and Installation Cl ean Out Assembly Rem ov a l 1. Rem ove t h e Spi nd le on page 6 - 7 9 . 2. Disconnect the Ou t Of P a per Sensor in-line connec tor and unr oute th e its cabl e . 3. Re mo ve the f our T -15 scr ew s that sec ure Clean Out Ass embly t o the print er .
HP Designjet T Series — Service Manual 6-91 Removal and Installation - Out Of Paper Sensor Out Of P aper Se nsor Rem ov a l 1. Rem ove t h e Spi nd le on page 6 - 7 9 . 2. Rem ove t h e Cle an O ut A ssembly on pa ge 6- 9 0 . 3. Unr oute the Out Of P aper Sensor elec tri cal cables fr om the Clean Out Assembly.
6-92 HP Designjet T Series — Service Manual Removal and Installation 6. Rotate the Out O f P aper Sensor cover appr ox imately 4 5 degrees . 7. Remo ve the Out Of P aper Sensor cov er fr om the Clean Out Assembl y 8. Sque ez e the Out Of P aper Se nsor attachment clips to remo ve it from the Clean Out Assemb ly.
HP Designjet T Series — Service Manual 6-93 Removal and Installation - Out Of Paper Sensor 9. L ift the Out Of P aper Sensor out of the Clean Out Assemb ly. When y ou finish installing or replacing t his component, yo u mus t perform the necessary Service Calibrations.
6-94 HP Designjet T Series — Service Manual Removal and Installation Left Roll G ui de Rem ov a l 1. Rem ove t h e Spi nd le on page 6 - 7 9 . 2. Rem ove t h e Cle an O ut A ssembly on pa ge 6- 9 0 . 3. Re move five T- 1 5 sc rews t h a t se cu re Le f t Roll G uide to the printer .
HP Designjet T Series — Service Manual 6-95 Removal and Installation - Right Roll Guide Right Roll Guid e Rem ov a l 1. Rem ove t h e Spi nd le on page 6 - 7 9 . 2. Rem ove t h e Cle an O ut A ssembly on pa ge 6- 9 0 . 3. Rem ove t h e Le ft Rol l G u id e on page 6 -9 4 .
6-96 HP Designjet T Series — Service Manual Removal and Installation Encoder Strip, s pring and a t tachm ent nu t (T1 1 00/ T1 1 00ps/T6 1 0 ) Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 2. Rem ove t h e Le ft Cover on page 6 -30 .
HP Designjet T Series — Service Manual 6-97 Removal and Installation - Encoder Strip, spring and attachment nut (T1100/T1100ps/ T610) 6. Lo os en t h e T- 1 0 u n ca p pi n g screw su fficie nt ly s o you c an m an ua lly m ove t he Carriage Asse mbly i n step 7.
6-98 HP Designjet T Series — Service Manual Removal and Installation 9. Car efull y pull the Encoder Stri p out of the print er from the r ight hand end. When y ou finish installing or replacing t his component, yo u mus t perform the necessary Service Calibrations.
HP Designjet T Series — Service Manual 6-99 Removal and Installation - Encoder Strip, spring and attachment nut (T1120/T1120ps) Encoder Strip, s pring and a t tachm ent nut (T1 1 20/T1 1 20ps) Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 .
6-100 HP Designjet T Series — Service Manual Removal and Installation 6. Lo os en t h e T- 1 0 u n ca p pi n g screw su fficie nt ly s o you c an m an ua lly m ove t he Carriage Asse mbly i n step 7. 7. P ush the Carr iage Assembl y into the print path.
HP Designjet T Series — Service Manual 6-101 Removal and Installation - Encoder Strip Encoder Strip The Encoder Str ip remo val pr ocedure f or the T1100/T110 0ps/T610 and T11 20/T1120ps printers is the sa me.
6-102 HP Designjet T Series — Service Manual Removal and Installation T railing Ca ble (T1 1 00/T1 1 00ps/T6 1 0) Rem ov a l 1. Rem ove t h e Le ft Cover on page 6 -30 . 2. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 3. Rem ove t h e Fro n t Pan e l on page 6 - 4 7 .
HP Designjet T Series — Service Manual 6-103 Removal and Installation - Trailing Cable (T1100/T11 00ps /T610) 9. Unclip the sma ll cov er of the C arr iage PC A. 10 . Rem ov e the small co ver of the C arr i age PC A. 11 . Disconnect the tw o ribbon cables o f the T r ailing Cables fr om the Carri age PCA.
6-104 HP Designjet T Series — Service Manual Removal and Installation 12 . Strai ghten the tw o r ibbon cables of the T r ailing Cables and re mo ve the F err ite Core. 13 . Slide the T railing Ca b les out of the at t ach m en t cl i ps of th e Ca rria ge A sse m bly .
HP Designjet T Series — Service Manual 6-105 Removal and Installation - Trailing Cable (T1100/T11 00ps /T610) 15 . Unclip the cent er attachment of the T railing Cables. 16 . Remo ve the T railing Ca bles fr om the tw o double sided adhesi ve pads that attach it to the p rinter .
6-106 HP Designjet T Series — Service Manual Removal and Installation 18 . Unrout e the T railing C ables. 19. Unclip and r emov e the cable cl amp o f the T r ailing Cables.
HP Designjet T Series — Service Manual 6-107 Removal and Installation - Trailing Cable (T1100/T11 00ps /T610) 21. Unr oute the T railing Cable s. 22.
6-108 HP Designjet T Series — Service Manual Removal and Installation 2. Make sur e both ri bbon cables of the T r ailing Cable are r outed belo w the lo w er attachment c lips of the Carr iage Assembly.
HP Designjet T Series — Service Manual 6-109 Removal and Installation - Tr ailing Cable (T1120/T1120ps) T railing Ca ble (T1 1 20/T1 1 20ps) The T railing Cable , as a servi ce p art, is inc luded w i th the Ink Supply T ubes. F or infor mation about the ser vice par t, see Sca n - Axis Assemb lies (T1120/T1120ps) on page 5- 2 2 .
6-110 HP Designjet T Series — Service Manual Removal and Installation 8. Unscr e w the small co ver of the C arri age PC A. 9. Remo ve the small co ver of the Car ri age PC A.
HP Designjet T Series — Service Manual 6-111 Removal and Installation - Tr ailing Cable (T1120/T1120ps) 11 . Remove t h e c a bl e s li d. 12 . Strai ghten the ri bbon cable of the T railing Cables and r emov e the my lar . 13 . Slide the T railing Ca b les out of the attachment c lips of the Carr iage Assembly.
6-112 HP Designjet T Series — Service Manual Removal and Installation 14 . Slide the T railing Cables out o f the cable and tube holder . 15 . Disconnect the r ibbon cable of the T r ai ling Cables f rom the Electr onics Module. 16 . Unr oute the T railin g Cable f rom the c lip.
HP Designjet T Series — Service Manual 6-113 Removal and Installation - Tr ailing Cable (T1120/T1120ps) 17. P ass the T railing Cable thr ough the slot. 18 . Unclip and r emo ve t he cable c lamp s of the T r ailing Cables. 19. P ass the T r ailing Cable thro ugh the slot.
6-114 HP Designjet T Series — Service Manual Removal and Installation 20. P ass the T r ailing Cable thro ugh the slot. 21. C o ntin ue to unr oute and unclip the tr ailing cable.
HP Designjet T Series — Service Manual 6-115 Removal and Installation - Tr ailing Cable (T1120/T1120ps) 23. Remov e the T railing C ables fr om the print er . Install ation 1. R oute the T railing Cable as per the disassem bly inst ructions, tak ing ca re not to damage the cable .
6-116 HP Designjet T Series — Service Manual Removal and Installation Carr ia ge Assembl y ( T1 1 00/T1 1 00ps/T6 1 0 ) Rem ov a l 1. Rem ove t h e Fro n t C ov e r on page 6 -16 . 2. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 3. Rem ove t h e Le ft Cover on page 6 -30 .
HP Designjet T Series — Service Manual 6-117 Removal and Installation - Carria ge Assembly (T1100/T1100ps/T610 ) 13 . Unclip the center attachment o f the T r ailing Cables. 14 . Remo ve the T railing Ca bles fr om the tw o double sided adhesi ve pads that attach it to the p rinter .
6-118 HP Designjet T Series — Service Manual Removal and Installation 16 . Unrou te the T railing Cable s . 17. U nclip and remo ve the cable c lamp of the T r ailing Cables.
HP Designjet T Series — Service Manual 6-119 Removal and Installation - Carria ge Assembly (T1100/T1100ps/T610 ) 19. Unrou t e the T r ailing Cables.
6-120 HP Designjet T Series — Service Manual Removal and Installation 22. Rem ov e the fo ur T -15 scr ew s that sec ure the Ink Supply T ubes to the Carr iage Assembl y. 23. Care full y lift out the Ink Supply T ubes and clo se the carri age cov er at the same time .
HP Designjet T Series — Service Manual 6-121 Removal and Installation - Carria ge Assembly (T1100/T1100ps/T610 ) 25. Lo o se n t he T- 1 0 u nc a p pi n g s crew su fficie nt ly s o you c an m an ua lly m ove t he Carriage Asse mbly i n step 26 .
6-122 HP Designjet T Series — Service Manual Removal and Installation 28. Remo ve the small co ver of the Car ri age PC A. 29 . Disconnect the two r i bbon cables of the T r ailing Cables fr om the Carri age PCA. 30. Strai g hten the two r i bbon cables of the T r ailing Cables and re mo ve the F err ite Core.
HP Designjet T Series — Service Manual 6-123 Removal and Installation - Carria ge Assembly (T1100/T1100ps/T610 ) 31. Slide the T railing Cables out of the at t ach m en t cl i ps of th e Ca rria ge A sse m bly . 32. Loos e n the T -15 sc r e w Belt T ensioner to the printer to remov e the ten sion from the bel t .
6-124 HP Designjet T Series — Service Manual Removal and Installation 34. Remo ve the Belt Assembly f rom the Scan- Ax is Motor dri ve w heel. 35. Remo ve the tw o T -15 scr ew that secu r e the Media Le ver attac hment plate. 36. Remov e the Media Le ver attachment plat e .
HP Designjet T Series — Service Manual 6-125 Removal and Installation - Carria ge Assembly (T1100/T1100ps/T610 ) 37 . Disconnect the P inch wheel L ifter Sensor. 38. Unr oute the cables fr om the cable clamps on the Scan Side P anel. 39 . Re m ove t h e s eve n T- 1 5 s crew t h a t s e cure the Scan Side P anel to the printer .
6-126 HP Designjet T Series — Service Manual Removal and Installation 40. Remo ve th e Scan Si de P anel. 41. Car ef ully slide the Ca rriage Assembly an d Belt Ass e mbly out o f the print er (and the T r ailing Cable if you ar e remo ving it w ith the Ca rriage A ssemb ly) .
HP Designjet T Series — Service Manual 6-127 Removal and Installation - Carriage As se mbly (T1120/T1120ps) Carria g e Ass embly (T1 1 20/T1 1 20ps) Rem ov a l 1. Rem ove t h e Fro n t C ov e r on page 6 -16 . 2. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 .
6-128 HP Designjet T Series — Service Manual Removal and Installation 12 . Unclip and r emo ve the cable clamp o f the T r ailing Cables. 13 . Unr oute the T railing Cable s.
HP Designjet T Series — Service Manual 6-129 Removal and Installation - Carriage As se mbly (T1120/T1120ps) 15 . R emov e all the Printheads. 16 . Unscr ew the small co ve r of the Car riage PC A. 17. R emo v e the small co ver of t h e C arr iage PC A.
6-130 HP Designjet T Series — Service Manual Removal and Installation 18 . Disconnect the t wo r ibbon cables of the T r ailing Cables fr om the Carri age PCA. 19. Remo ve the f our T - 15 sc re ws that se c ur e the Ink Supply T ubes to the Carr iage Assembl y.
HP Designjet T Series — Service Manual 6-131 Removal and Installation - Carriage As se mbly (T1120/T1120ps) 21. C lose and lo ck the Car ri age Co v er. 22. Lo os en t h e T-1 0 u n c ap pi n g s crew su fficie nt ly s o you c an m an ua lly m ove t he Carriage Asse mbly i n step 26 .
6-132 HP Designjet T Series — Service Manual Removal and Installation 24. Loos en the T -15 sc r ew Belt T ensioner to the printer to remov e t he tens ion from the belt. 25. Leav e the Belt T ensioner in place wi th all the tensi on r emov e d. 26.
HP Designjet T Series — Service Manual 6-133 Removal and Installation - Carriage As se mbly (T1120/T1120ps) 27 . Re m ove t h e t wo T- 1 5 s crew t h a t s e cu re t h e Media Le ver attac hment plate. 28. Remo ve the Media L eve r attac hment plate.
6-134 HP Designjet T Series — Service Manual Removal and Installation 30. Remo ve the T -15 sc re w that sec ures Encoder Str ip to the printer . 31. Gr ip the Encoder Strip and mo ve it tow ards the left to take off the tension until y ou have completed the ne xt step .
HP Designjet T Series — Service Manual 6-135 Removal and Installation - Carriage As se mbly (T1120/T1120ps) 33. Unsc r ew the T r ailing Cable support . 34. Remo ve the T r ailing Cable support. 35. Re mo ve th e s eve n T- 1 5 sc rew t h a t s e cu re the Scan Side P anel to the printer .
6-136 HP Designjet T Series — Service Manual Removal and Installation 36. Remo ve t he Scan Si de P anel. 37 . Carefully slide th e Carriage Assemb ly and Belt Ass e mbly out o f the print er (and the T r ailing Cable if you ar e remo ving it w ith the Ca rriage A ssemb ly) .
HP Designjet T Series — Service Manual 6-137 Removal and Installation - Carriage Rear Bushing Car riage R ear Bushi ng Rem ov a l 1. Rem ove t h e Fro n t C ov e r on page 6 -16 . 2. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 3. Rem ove t h e Le ft Cover on page 6 -30 .
6-138 HP Designjet T Series — Service Manual Removal and Installation 12 . Rotate th e Carriage Rear Bushing vertically and r e mo ve it f rom the C ar riage As s embl y. When y ou reinstall the Carriage Rear Bushing, use the Oil and Oil Dispenser from the Lubri fication Kit to add 2 -3 drops of oil to t he sm all depressio n in it.
HP Designjet T Series — Service Manual 6-139 Removal and Installation - Left and Right Bumpers (T1120/T1120ps ONLY) Left and Right B umpers (T1 1 20/T1 1 20ps ONL Y) S witc h off th e printer and remo ve the pow er cabl e. 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 .
6-140 HP Designjet T Series — Service Manual Removal and Installation 6. Remo ve the left bumper ..
HP Designjet T Series — Service Manual 6-141 Removal and Installation - Belt Assembly Belt Asse mbly Rem ov a l 1. Remo ve the Carr iage A ssembl y . See p age 6- 1 1 6 or 6- 1 2 7 depending on the print er model . 2. Slide the Belt Assembl y out of the attachment on the C arri age Assembl y.
6-142 HP Designjet T Series — Service Manual Removal and Installation Scan - Axis Motor (T1 1 00/T1 1 00ps/T6 1 0) Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 .
HP Designjet T Series — Service Manual 6-143 Removal and Installation - Scan-Axis Motor (T110 0/T1100ps/T610) 6. Lea ve the Belt T ensioner in place . 7. Rem ov e the Belt Ass e mbly f rom the dr iv e wheel of the Scan- Axis Motor. 8. Re m ove t h re e T- 1 5 sc rews t h a t se cu re t h e Scan -A x is Motor to the printer .
6-144 HP Designjet T Series — Service Manual Removal and Installation 9. Unr oute the Scan- Ax is Moto r suppl y cable fr om the cable clamp . 10 . Disconnect the Scan-Axis Motor suppl y connector f rom Pr intMech P CA. 11 . Rem ove t h re e T- 1 5 s crews t h a t s e cu re t h e Scan -A x is Motor to the printer .
HP Designjet T Series — Service Manual 6-145 Removal and Installation - Scan-Axis Motor (T110 0/T1100ps/T610) 12 . Caref ully pull the Scan- Ax is Motor out of the printer (1 0 mm) until you can rotate it appr ox imately 3 0 degr ees counter clockw ise.
6-146 HP Designjet T Series — Service Manual Removal and Installation Scan - Axis Motor (T1 1 20/T1 1 20ps) Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 2. Rem ove t h e Le ft Cover on page 6 -30 . 3. Lo os en t h e T- 1 0 u n ca p pi n g screw su fficie nt ly s o you c an m an ua lly m ove t he Carriage Asse mbly i n step 4.
HP Designjet T Series — Service Manual 6-147 Removal and Installation - Sc an-Axis Motor (T1120/T1120ps) 5. Loo se n the T - 15 sc r ew Belt T ensioner t o the printer to remov e the ten sion from the bel t . 6. Lea ve the Belt T ensioner in place .
6-148 HP Designjet T Series — Service Manual Removal and Installation 8. Re m ove t h re e T- 1 5 sc rews t h a t se cu re t h e Scan -A x is Motor to the printer . 9. Unr oute the Scan- Ax is Moto r suppl y cable fr om the cable clamp . 10 . Disconnect the Scan-Axis Motor suppl y connector fr om the L1 Harness.
HP Designjet T Series — Service Manual 6-149 Removal and Installation - Sc an-Axis Motor (T1120/T1120ps) 11 . Rem ove t h re e T- 1 5 s crews t h a t s e cu re t h e Scan -A x is Motor to the printer . 12 . Caref ully pull the Scan- Ax is Motor out of the printer (1 0 mm) until you can rotate it appr ox imately 3 0 degr ees counter clockw ise.
6-150 HP Designjet T Series — Service Manual Removal and Installation Carr iage Ra il Oiler Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 2. Rem ov e the T- 15 Carr iage Rail O iler attachment sc r ew . 3. Rem ove t h e C a rriag e Rai l Oi l er from t he print er .
HP Designjet T Series — Service Manual 6-151 Removal and Installation - Carriage Rail Oiler 4. Add 2 or 3 dr ops of oil in the depr ession wher e the Slider fits.
6-152 HP Designjet T Series — Service Manual Removal and Installation Line Sensor (T1 1 00/T1 1 00ps/T6 1 0) Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 2. Rem ove t h e Le ft Cover on page 6 -30 . 3. Rem ove t h e Fro n t Pan e l on page 6 - 4 7 .
HP Designjet T Series — Service Manual 6-153 Removal and Instal lation - Line Sensor (T1100/T1100ps /T610) 9. Re mo ve the f our T -15 scr ew s that sec u r e the Ink Supply T ubes to the Carr iage Assembl y. 10 . Car efully lift out the Ink Suppl y T ubes and clo se the carri age cov er at the same time .
6-154 HP Designjet T Series — Service Manual Removal and Installation 12 . Care full y mov e the Ink Supply T ubes into the print path. 13 . Unclip and s lide off the small co ver of the Carriage A ssembly Ca rriage PCA. 14 . Remove one T-15 scre ws th at secures the lar ge cov er of the Carri age PCA.
HP Designjet T Series — Service Manual 6-155 Removal and Instal lation - Line Sensor (T1100/T1100ps /T610) 15 . R e mo ve the lar ge co ver of the Car riage PC A. 16 . Disconnect the L i ne Sensor elec tr ical connecti o n from the C arri age PC A. 17.
6-156 HP Designjet T Series — Service Manual Removal and Installation 18 . Remove one T-10 scre w th at secures the L ine Sensor to the Car riage Ass embly. 19. Remo ve the L ine Sensor fr om Carr iage Assembl y. When y ou finish installing or replacing t his component, yo u mus t perform the necessary Service Calibrations.
HP Designjet T Series — Service Manual 6-157 Removal and Installation - Line Sensor (T1120/T1120ps) Line Sensor (T1 1 20/T1 1 20ps) Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 2. Rem ove t h e Le ft Cover on page 6 -30 . 3. Rem ove t h e Fro n t Pan e l on page 6 - 4 7 .
6-158 HP Designjet T Series — Service Manual Removal and Installation 8. Unscr e w the small co ver of the C arri age PC A. 9. Remo ve the small co ver of the Car ri age PC A. 10 . Disconnect the r ibbon cable o f the T railing Cables from the Carriage PCA.
HP Designjet T Series — Service Manual 6-159 Removal and Installation - Line Sensor (T1120/T1120ps) 11 . R emov e the four T -15 sc re ws that sec ure the Ink Supply T ubes to the Carr iage Assembl y. 12 . Care full y lift out the Ink Suppl y T ubes and clo se the carri age cov er at the same time .
6-160 HP Designjet T Series — Service Manual Removal and Installation 14 . Lo os en th e T- 10 u n c a pp i ng s crew su fficie nt ly s o you c an m an ua lly m ove t he Carriage Asse mbly i n step 26 . 15 . P ush the Car riage Ass embl y into the print path.
HP Designjet T Series — Service Manual 6-161 Removal and Installation - Line Sensor (T1120/T1120ps) 17. Dis connect the Line Sens or electr ical connecti o n from the C arri age PC A. 18 . Caref ully unr oute the Line Senso r cable fr om the Ca rriage A ssembly .
6-162 HP Designjet T Series — Service Manual Removal and Installation 20. Remo ve the L ine Sensor fr om Carr iage Assembl y. When y ou finish installing or replacing t his component, yo u mus t perform the necessary Service Calibrations.
HP Designjet T Series — Service Manual 6-163 Removal and Installation - Carriage Cover and Carriag e Latch (T110 0/T1100ps/T610) Carria ge C o ver and Carria ge Latc h (T1 1 00/T1 1 00ps/T6 1 0) Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 .
6-164 HP Designjet T Series — Service Manual Removal and Installation 9. Re mo ve the f our T -15 scr ew s that sec ure the Ink Supply T ubes to the Carr iage Assembl y. 10 . Car efully lift out the Ink Suppl y T ubes and clo se the carri age cov er at the same time .
HP Designjet T Series — Service Manual 6-165 Removal and Installation - Carriage Cover and Carriag e Latch (T110 0/T1100ps/T610) 12 . Care full y mov e the Ink Suppl y T ubes into the print path. 13 . Uncl ip and slide o ff the small co ver o f the Carriage A ssembly Ca rriage PCA.
HP Designjet T Series — Service Manual 6-166 Removal and Installation - Carriage Cover and Carriag e Latch (T110 0/T1100ps/T610) 15 . R e mo ve the lar ge co ver of the Car riage PC A. 16 . Disconnect the si x ri bbon cables of Carriag e Cover from t he Carriag e Assembl y PCB .
HP Designjet T Series — Service Manual 6-167 Removal and Installation - Carriage Cover and Carriag e Latch (T110 0/T1100ps/T610) 18 . Care full y lift the Carri age Co ver in the ve rti cal position to r emov e it from the Carriage A ssembly.
HP Designjet T Series — Service Manual 6-168 Removal and Installation - Carriage Co ver and Carriage Latch (T1120/T1120ps) Carria ge C o ver and Carriage La tc h (T1 1 20/T1 1 20ps) Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 2. Rem ove t h e Le ft Cover on page 6 -30 .
HP Designjet T Series — Service Manual 6-169 Removal and Installation - Carriage Co ver and Carriage Latch (T1120/T1120ps) 8. Unscr e w the small co ver of the C arri age PC A. 9. Re mo ve the small co ver of the Car riage PC A. 10 . Disconnect the r ibbon T railing Ca ble fr om the Carr iage P CA.
Removal and Installation 6-170 HP Designjet T Series — Service Manual 11 . R emov e the four T -15 scr ew s that sec ure the Ink Supply T ubes to the Carr iage Assembl y. 12 . Care full y lift out the Ink Suppl y T ubes and clo se the carri age cov er at the same time .
HP Designjet T Series — Service Manual 6-171 Removal and Installation - Carriage Co ver and Carriage Latch (T1120/T1120ps) 14 . Car e fully mo ve the Ink Suppl y T ubes into the print path. 15 . R emo ve the co ver on eac h side of the Ca rria g e PC A us i ng a sc rewdrive r un cl i p i t.
HP Designjet T Series — Service Manual 6-172 Removal and Installation - Carriage Co ver and Carriage Latch (T1120/T1120ps) 17. R emove four T-10 scre ws t hat se cur e the Car ri age Assembly C ov er hinge . 18 . Care full y lift the Carri age Co ver in the ve rti cal position to r emov e it from the Carriage A ssembly.
HP Designjet T Series — Service Manual 6-173 Removal and Installation - Carriage PCA (T110 0/T1100ps/T610) Carria ge PCA (T1 1 00/T1 1 00ps/T6 1 0) Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 2. Rem ove t h e Le ft Cover on page 6 -30 .
HP Designjet T Series — Service Manual 6-174 Removal and Installation - Carriage PCA (T110 0/T1100ps/T610) 9. Re mo ve the f our T -15 scr ew s that sec u r e the Ink Supply T ubes to the Carr iage Assembl y. 10 . Car efully lift out the Ink Suppl y T ubes and clo se the carri age cov er at the same time .
HP Designjet T Series — Service Manual 6-175 Removal and Installation - Carriage PCA (T110 0/T1100ps/T610) 12 . Care full y mov e the Ink Suppl y T ubes into the print path. 13 . Uncl ip and slide o ff the small co ver o f the Carriage A ssembly Ca rriage PCA.
HP Designjet T Series — Service Manual 6-176 Removal and Installation - Carriage PCA (T110 0/T1100ps/T610) 15 . R e mo ve the lar ge co ver of the Car riage PC A. 16 . Disconnect the ten r ibbon cables fr om the Carriage A ssembly PCB. 17. Pr ess the loc k ing clip to r elease the Carr iage Assembly P CB fr om the carri age.
HP Designjet T Series — Service Manual 6-177 Removal and Installation - Carriage PCA (T110 0/T1100ps/T610) 18 . Remov e the Carr iage PCA fr om the carr iage. When y ou finish installing or replacing t his component, yo u mus t perform the necessary Service Calibrations.
HP Designjet T Series — Service Manual 6-178 Removal and Installation - Carriage PCA (T112 0/T11 20ps) Carria ge PCA (T1 1 20/T1 1 20ps) Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 2. Rem ove t h e Le ft Cover on page 6 -30 . 3. Rem ove t h e Fro n t Pan e l on page 6 - 4 7 4.
HP Designjet T Series — Service Manual 6-179 Removal and Installation - Carriage PCA (T112 0/T11 20ps) 8. Unscr e w the small co ver of the C arri age PC A. 9. Re mo ve the small co ver of the Car riage PC A. 10 . Disconnect the r ibbon T railing Ca ble fr om the Carr iage PCA.
Removal and Installation 6-180 HP Designjet T Series — Service Manual 11 . R emov e the four T -15 scr ew s that sec ure the Ink Supply T ubes to the Carr iage Assembl y. 12 . Care full y lift out the Ink Suppl y T ubes and clo se the carri age cov er at the same time .
HP Designjet T Series — Service Manual 6-181 Removal and Installation - Carriage PCA (T112 0/T11 20ps) 14 . Car e fully mo ve the Ink Suppl y T ubes into the print path. 15 . R emo ve the co ver on eac h side of the Ca rria g e PC A us i ng a sc rewdrive r un cl i p i t.
HP Designjet T Series — Service Manual 6-182 Removal and Installation - Carriage PCA (T112 0/T11 20ps) 17. Pr ess the loc k ing clip to r elease the Carr iage Assembly P CB fr om the carri age.
HP Designjet T Series — Service Manual 6-183 Removal and Installation - Left Ink Supply Station Left Ink Supply Sta tion Rem ov a l 1. Rem ove t h e Le ft Cover on page 6 -30 . 2. R e m o v e t w o T - 1 0 s c re w s t h a t s e cu r e t h e L e f t Side P late of the Le ft Ink Supply S tation.
Removal and Installation 6-184 HP Designjet T Series — Service Manual 5. Remo ve the Le f t Ink Supply S tation bonding cable. 6. Re mo ve the R ight Side P late of t he Le ft Ink Suppl y Stati on. 7. Remo v e the T-15 s cr e w that secu res the L eft Ink Supply S tation to the pr inter .
HP Designjet T Series — Service Manual 6-185 Removal and Installation - Left Ink Supply Station 8. Remo ve the tw o T-15 sc re ws that sec ure the Left Ink Suppl y Station t o the print er . 9. Disconnect the thr ee connector s from the Left Ink Suppl y Station.
HP Designjet T Series — Service Manual 6-186 Removal and Installation - Left Ink Supply Station 11 . Car efully lif t the Car tridge T ubes Conne ctor out of the Left Ink Su pply S tation. 12 . Caref ully lift the Left Ink Suppl y Station enough so t hat you can rotate it countercloc kwise to release the front attachment fr om the printer .
HP Designjet T Series — Service Manual 6-187 Removal and Installation - Ink Supply Tubes (T1100/T1100ps/T610) Ink Supp ly T u bes (T1 1 00/T1 1 00ps/T6 1 0) Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 2. Rem ove t h e Le ft Cover on page 6 -30 .
HP Designjet T Series — Service Manual 6-188 Removal and Installation - Ink Supply Tubes (T1100/T1100ps/T610) 7. Re mo ve the f our T -15 scr ew s that sec u r e the Ink Supply T ubes to the Carr iage Assembl y. 8. Car efull y lift out the Ink Supply T ubes and clo se the carr iage cov er at the same time .
HP Designjet T Series — Service Manual 6-189 Removal and Installation - Ink Supply Tubes (T1100/T1100ps/T610) 10 . Car efully f eed the Ink Supply T ube s into the print path ar ea. 11 . R emo v e the top T -15 sc r e w that sec ur e s Ink Supply T ubes guide to the pr inter .
HP Designjet T Series — Service Manual 6-190 Removal and Installation - Ink Supply Tubes (T1100/T1100ps/T610) 13 . Car efully lift the Ink Suppl y T ubes guide enough until you can sli de it f or war ds out of the printer . 14 . Gently mo v e the Ink Supply T ubes fr om the print er .
HP Designjet T Series — Service Manual 6-191 Removal and Installation - Ink Supply Tubes (T1100/T1100ps/T610) 16 . R e m ov e t wo T- 1 0 s cr ew s t h a t s e cu r e t h e l e f t Side P late of the Le ft Ink Supply S tation. 17. R emov e the left Side P late of the Le ft Ink Suppl y Stati on.
HP Designjet T Series — Service Manual 6-192 Removal and Installation - Ink Supply Tubes (T1100/T1100ps/T610) 19. Remov e the Left Ink Suppl y Stati on bonding cable. 20. Remov e the right Si de P late of the Le f t Ink Suppl y Stati on. 21. C aref ully lift the Ink Su pply T ubes out of the print er .
HP Designjet T Series — Service Manual 6-193 Removal and Installation - In k Supply Tubes (T1120/T1120ps) Ink Supp ly T u bes (T1 1 20/T1 1 20ps) Rem ov a l 1. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 . 2. Rem ove t h e Le ft Cover on page 6 -30 .
HP Designjet T Series — Service Manual 6-194 Removal and Installation - In k Supply Tubes (T1120/T1120ps) 7. Unscr e w the small co ver of the C arri age PC A. 8. Re mo ve the small co ver of the Car riage PC A. 9. Disconnect the r ibbon T railing C able from the Carr iage PCA.
HP Designjet T Series — Service Manual 6-195 Removal and Installation - In k Supply Tubes (T1120/T1120ps) 10 . Rem ov e the four T -15 sc re ws that sec ur e the Ink Supply T ubes to the Carr iage Assembl y. 11 . Car efu lly lift out the Ink Suppl y T ubes and clo se the carri age cov er at the same time .
HP Designjet T Series — Service Manual 6-196 Removal and Installation - In k Supply Tubes (T1120/T1120ps) 13 . Car efully mo ve the Ink Suppl y T ubes into the print path. 14 . Remo v e the top T -15 sc r e w that sec ur e s Ink Supply T ubes guide to the pr inter .
HP Designjet T Series — Service Manual 6-197 Removal and Installation - In k Supply Tubes (T1120/T1120ps) 16 . Care fully lift the Ink Suppl y T ubes guide enough until you can sli de it f or war ds out of the printer . 17. U se a f lat bladed sc r e wdr i v er t o r elease all the Ink Supply T ubes clamps fr om the print er .
HP Designjet T Series — Service Manual 6-198 Removal and Installation - In k Supply Tubes (T1120/T1120ps) 19. Remov e the Left Side P lates of the Le f t Ink Suppl y Stati on. 20. Remo ve two T -10 sc re ws that sec ure the R ight Side P lat e of the Le f t Ink Supply Stat ion .
HP Designjet T Series — Service Manual 6-199 Removal and Installation - In k Supply Tubes (T1120/T1120ps) 22. Remo ve the R ight Side P late of the Left Ink Suppl y Stati on. 23. Care fully lift the Ink Supply T ubes out of the print er . 24. C a ref u l ly re m ov e t h e I n k S up p l y Tub es f ro m the asse m bly .
HP Designjet T Series — Service Manual 6-200 Removal and Installation - Formatter For m a t te r Rem ov a l 1. F ully loose n the two loc king thumbsc re ws that sec ur e the F ormatter in the printer . 2. Begin lifting the F or matter fr om the pr inter .
HP Designjet T Series — Service Manual 6-201 Removal and Installation - Formatter 3. L ift the F ormatter out of the print e r . When y ou ins tall a ne w format ter follow th e instruc tions p ro vid ed on t he Fly er th at a ccompanies it to set up the print er .
HP Designjet T Series — Service Manual 6-202 Removal and Installation - Electronics Modu le Main PCA and PSU (T1100/T1100ps/T610) Elec tronics Module M ain PCA and P S U (T1 1 00/T1 1 00ps/ T6 1 0) Rem ov a l 1. Rem ove t h e Le ft Cover on page 6 -30 .
HP Designjet T Series — Service Manual 6-203 Removal and Installation - Electronics Modu le Main PCA and PSU (T1100/T1100ps/T610) 5. Remov e one T-15 screw that se cur es the Electr onics Module to the Pr inter . 6. Remov e one T-15 screw that se cur es the Electr onics Module to the Pr inter .
HP Designjet T Series — Service Manual 6-204 Removal and Installation - Electronics Modu le Main PCA and PSU (T1100/T1100ps/T610) 8. Remov e one T-15 screw that se cur es the Electr onics Module to the pr inter . 9. Car efull y lift the Electr onics Module out o f the print er .
HP Designjet T Series — Service Manual 6-205 Removal and Installation - Electronics Module Main PCA and PSU (T1120/T1120ps) Elec tronics Modul e Main PCA and PSU (T1 1 20/T1 1 20ps) Rem ov a l 1. Rem ove t h e Le ft Cover on page 6 -30 . 2. Disconnect all the connec tors on the Electr onics Module.
HP Designjet T Series — Service Manual 6-206 Removal and Installation - Electronics Module Main PCA and PSU (T1120/T1120ps) 5. Remov e one T-15 screw that se cur es the Electr onics Module to the Pr inter . 6. Remov e one T-15 screw that se cur es the Electr onics Module to the Pr inter .
HP Designjet T Series — Service Manual 6-207 Removal and Installation - Electronics Module Main PCA and PSU (T1120/T1120ps) 8. Remov e one T-15 screw that se cur es the Electr onics Module to the pr inter . 9. Car efull y lift the Electr onics Module out o f the print er .
HP Designjet T Series — Service Manual 6-208 Removal and Installation - Starwheel Assembly Starwheel Assembly Rem ov a l 1. Open the W indow. 2. Remov e one T-10 screw that se cur es the Starwheel As sembl y to the Pr inter . 3. Remov e one T-10 screw that se cur es the Starwheel As sembl y to the Pr inter .
HP Designjet T Series — Service Manual 6-209 Removal and Installation - Starwheel Assembly 4. Car efull y lift the Starwheel Asse mbly out of the print er . When y ou finish installing or replacing t his component, yo u mus t perform the necessary Service Calibrations.
HP Designjet T Series — Service Manual 6-210 Removal and Installation - Print Zone Overdrive Print Zone Ov erdriv e Rem ov a l 1. Rem ove t h e Starwheel Assembl y on page 6- 2 08 . The Print Z on e Ov erdriv e is in two sections (left and right) . This pr ocedure de scribes the remo val of both of t he sections.
HP Designjet T Series — Service Manual 6-211 Removal and Installation - Print Zone Overdrive 4. Rem ove t h e cl a mp. 5. Repeat s teps 2 to 4 to r emov e the r emaining fi v e attac hment clamps . 6. Use a flat bladed sc re wdri ver to unc lip the left Print Z one Over dr i v e re taining clip and rotate the clip v e r tically .
HP Designjet T Series — Service Manual 6-212 Removal and Installation - Print Zone Overdrive 7. Car efull y lift the left Pr int Z one Ov erdr iv e enough 10 mm) so y ou can slide it t o the left . 8. Slide the left Pr int Zone Ov erdr iv e to the left disengage the center coupling .
HP Designjet T Series — Service Manual 6-213 Removal and Installation - Print Zone Overdrive 10 . Remo ve the center coupling . 11 . Us e a flat bladed sc r ew dri ver to unclip the left Print Z one Over dr i v e re taining clip and rotate the clip v e r tically .
HP Designjet T Series — Service Manual 6-214 Removal and Installation - Left Spittoon Left Sp it toon Rem ov a l This pr ocedure desc ribes h o w to r emo ve the comple te L eft Spittoon w hic h is necessary to gain acces s to ot her com ponents . S witc h off th e printer and remo ve the pow er cabl e.
HP Designjet T Series — Service Manual 6-215 Removal and Installation - Left Spittoon 5. Rotate the Left Spitto on clockwise appr ox imately 4 5 degrees and car efully lift it out of the printer .
HP Designjet T Series — Service Manual 6-216 Removal and Installation - En coder Disk and Encoder Sensor Encoder Disk and Encoder Sensor The only diff ere nces betw een the T1120/T6 20 and T1100/T1100 ps/T610 servi ce parts is the cable connecti on and analog encoder p ca .
HP Designjet T Series — Service Manual 6-217 Removal and Installation - En coder Disk and Encoder Sensor 5. Disconnect the Encoder Sen sor connector . 6. Rem ove tw o T-6 sc re ws that sec ur e the Encoder Sensor t o the Media Ad vance Dri ve. 7. Remo ve the Encoder Sensor PCA fr om the print er .
HP Designjet T Series — Service Manual 6-218 Removal and Installation - Media Advance Drive Media Adv an ce Driv e The Medi a Adv ance Dri ve r emov al procedur e for the T1 100/T1100ps/T610 and T1120/ T1120ps pr inters is the s a me . The onl y differ ence between the two sets of printe rs is the cable connections .
HP Designjet T Series — Service Manual 6-219 Removal and Installation - Media Advance Drive 7. Grip the motor housing of the Media Adv ance Dri ve and gentl y pull it to war ds y ou suff i ci entl y to allow y ou disengage the Media Ad vance Dri ve f rom print er .
HP Designjet T Series — Service Manual 6-220 Removal and Installation - Media Advance Drive Install ation 1. Car efully po sition the Media Adv ance Dri ve in the pr inter . 2. The se parts should be loose dur ing disass embly . The y w ill be tightened in the fo llow ing steps .
HP Designjet T Series — Service Manual 6-221 Removal and Installation - Media Advance Drive 3. Insert the thr ee T-15 attac hment scr ews and the encoder sensor positi on adjustment sc rew , but do NO T full y tighten them .
HP Designjet T Series — Service Manual 6-222 Removal and Installation - Media Advance Drive 6. While maintaining pr essur e on the Media Advan ce Drive Ad just me nt T o ol , fu lly tighte n the thr ee T-15 att ac hment sc re ws in the or der sho wn.
HP Designjet T Series — Service Manual 6-223 Removal and Installation - Media Adva nce Roller (T1100/T1100ps/T610 ONLY) Media Adv an ce Roller (T1 1 00/T1 1 00ps/T6 1 0 ONL Y ) Rem ov a l 1. Rem ove t h e Le ft Cover on page 6 -30 . 2. Rem ove t h e Cle an O ut A ssembly on pa ge 6- 9 0 .
HP Designjet T Series — Service Manual 6-224 Removal and Installation - Media Adva nce Roller (T1100/T1100ps/T610 ONLY) 8. Remov e one T-15 screw that se cur es the Media Ad vance R oller locking plate to the print er .
HP Designjet T Series — Service Manual 6-225 Removal and Installation - Media Adva nce Roller (T1100/T1100ps/T610 ONLY) 11 . R emov e the Media Ad vance Rol ler ri ght support fr om the printer . 12 . Repeat step s 12 and 13 for the Media Adv ance Roller left support.
HP Designjet T Series — Service Manual 6-226 Removal and Installation - Media Adva nce Roller (T1100/T1100ps/T610 ONLY) 15 . Remo ve four T-15 scre ws tha t secure the Media Ad vance Roll er left suppor t to the print er . 16 . Remo ve the Medi a Adv ance Roller le ft support fr om the printer .
HP Designjet T Series — Service Manual 6-227 Removal and Installation - Media Adva nce Roller (T1100/T1100ps/T610 ONLY) 18 . With fir m pres sur e, r emov e the M edia Adv ance Roller center support locking plate . Y ou will need to use e xtra for ce to remo ve the center support loc king p late.
HP Designjet T Series — Service Manual 6-228 Removal and Installation - Media Adva nce Roller (T1100/T1100ps/T610 ONLY) 21. Sli de the Media Ad v ance Roller to war ds the left to disengage the left end and r emov e the Media A dv ance Roller f r om the print er .
HP Designjet T Series — Service Manual 6-229 Removal and Installation - Pinchwheel Assembly P inc hwheel Assembly Rem ov a l 1. Rem ove t h e Wi n d ow on page 6 -12 . 2. Rem ove t h e Spi nd le on page 6 - 7 9 . 3. Rem ove t h e Le ft Roll Gu id e on page 6 -9 4 .
HP Designjet T Series — Service Manual 6-230 Removal and Installation - Pinchwheel Assembly 7. Rem ov e two T -15 scr ew s that sec u r e the P inch wheel Assembl y to the print er .
HP Designjet T Series — Service Manual 6-231 Removal and Installation - Pinchwheel Assembly 2. P osition the ne w P inch wheel Assembly corr ectly on its hanger . 3. Hook the spr ing of the P inchw heel Assembl y you ar e installing w ith the P inch wheel Insertio n T ool.
HP Designjet T Series — Service Manual 6-232 Removal and Installation - Pinchwheel Assembly 5. Attach the ne w P inchw heel Assembl y with the two T -15 sc r ew s that secur e to the print er but do full y NO T tighten the scr ew s. 6. Lo wer the Medi a Lev er.
HP Designjet T Series — Service Manual 6-233 Removal and Installation - Pinchwheel Assembly 8. F it the end of the P inch wheel Ali gnment T ool to the P inch wheel Assembl y you need to align. Alternate v ie w , Step 8 9. Set the P inch wheel Alignment T ool on the print plat en.
HP Designjet T Series — Service Manual 6-234 Removal and Installation - Pinchwheel Assembly Alternate vie w , Step 9 10 . Loose n the wing nuts on the P inch wheel Alignment T ool. 11 . All ow the P inch wheel A lignment T ool to e xpand . Make sur e that the tool is fully e xpanded.
HP Designjet T Series — Service Manual 6-235 Removal and Installation - Pinchwheel Assembly Alternate v ie w , Step 11 12 . When the Pinc h wheel Ali gnment T ool is full y expanded, the P i nch wheel Ass embly is pr operl y aligned . 13 . F u ll y tighten the two T -15 attachment sc re ws that sec ure the P inch wheel Assembly to the printer .
HP Designjet T Series — Service Manual 6-236 Removal and Installation - Pinchwheel Assembly 14 . Collaps e the P inch wheel Al i gnment T ool to re m o v e i t. 15 . R emo ve the P inch wheel Ali gnment T ool fr om th e printer . When y ou finish installing or replacing t his component, yo u mus t perform the necessary Service Calibrations.
HP Designjet T Series — Service Manual 6-237 Removal and Installation - Left Starwheel Lifter Left Star wheel Lif ter Rem ov a l 1. Rem ove t h e Fro n t C ov e r on page 6 -16 . 2. Rem ove t h e Le f t Cover on page 6 - 30 . 3. Remo ve the Electr onics Module Main PCA and P S U .
HP Designjet T Series — Service Manual 6-238 Removal and Installation - Left Starwheel Lifter 8. Tilt the Le ft St arwheel Lifter suffi cientl y to disengage the left attachment lug .
HP Designjet T Series — Service Manual 6-239 Removal and Installation - Right Starwheel Lifter (T1100/T11 00ps/T610) Right Star wheel Lif ter (T1 1 00/T1 1 00ps/T6 1 0) Rem ov a l 1. Rem ove t h e Fro n t C ov e r on page 6 -16 . 2. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 .
HP Designjet T Series — Service Manual 6-240 Removal and Installation - Right Starwheel Lifter (T1100/T11 00ps/T610) 6. Remov e one T-15 screw that se cur es the Dr op Detector to the Ser v ice Stati on. 7. Rotate the Drop Dete ctor vertically to gai n acc ess to t he t wo scre ws t hat secure the R ight Starwheel L ifter.
HP Designjet T Series — Service Manual 6-241 Removal and Installation - Right Starwheel Lifter (T1100/T11 00ps/T610) 9. Ro tate the R ight Starwheel Lifter suff ici ently to disengage the r ight attachment lug . 10 . Tilt the R ight Starwheel L ifter suffi cientl y to disengage the left attachment lug .
HP Designjet T Series — Service Manual 6-242 Removal and Installation - Right Starwheel Lifter (T1120/T11 20ps) Right Star wheel Lif ter (T1 1 20/T1 1 20ps) Rem ov a l 1. Rem ove t h e Fro n t C ov e r on page 6 -16 . 2. Rem ove t h e Ri g h t C ov e r on page 6 - 2 7 .
HP Designjet T Series — Service Manual 6-243 Removal and Installation - Right Starwheel Lifter (T1120/T11 20ps) 6. Remov e one T-15 screw that se cur es the Dr op Detector to the Ser v ice Stati on. 7. Rotate the Drop Dete ctor vertically to gai n acc ess to t he t wo scre ws t hat secure the R ight Starwheel L ifter.
HP Designjet T Series — Service Manual 6-244 Removal and Installation - Right Starwheel Lifter (T1120/T11 20ps) 9. Ro tate the R ight Starwheel Lifter suff ici ently to disengage the r ight attachment lug . 10 . Tilt the R ight Starwheel L ifter suffi cientl y to disengage the left attachment lug .
HP Designjet T Series — Service Manual 6-245 Removal and Installation - Starwheel Motor Star wheel Moto r Rem ov a l 1. Rem ove t h e Fro n t C ov e r on page 6 -16 . 2. Rem ove t h e Le f t Cover on page 6 - 30 . 3. Remo ve the Electr onics Module Main PCA and P S U .
HP Designjet T Series — Service Manual 6-246 Removal and Installation - Starwheel Motor 7. Re m ove t h re e T- 1 5 sc rews t h a t se cu re t h e Starwheel Motor to the printer . 8. L ift the Starwheel Motor out of the printer . When y ou finish installing or replacing t his component, yo u mus t perform the necessary Service Calibrations.
HP Designjet T Series — Service Manual 6-247 Removal and Installation - Full Bleed Foam Full Bleed F oam Rem ov a l The complete Full Bleed F oam is constructed of t hree separate sections , left, center and right . This pr ocedure only desc ribes h ow to remo ve th e lef t section.
Removal and Installation 6-248 HP Designjet T Series — Service Manual.
HP Designjet T Series — Service Manual 7-1 Pre v en ti v e Main tenan ce 5 Pr eventi ve Maint enance 7 - 2 Moistur e on the Printer 7 - 2 Nois y Carr iage Bushing 7 - 2 Belt S welling 7 - 2 Cleaning.
Preventive Maintenance 7-2 HP Designjet T Series — Service Manual Pre v en tiv e Mainten ance Moisture on th e Printer Users s houl d use th e P rinter in an envir o nmen t bet ween 20 % a nd 80 % r elativ e humidity .
HP Designjet T Series — Service Manual 7-3 Preventive Maintenance 3 Replace the Carriage Rai l Oil er on page 6 - 150 w ith the new one cont ained in the kit and add 2 - 3 dr ops of oil to the fo am of the Car ri age Rai l Oiler. 4 Use an Oil Dispenser (Q6 6 7 5-6006 2) to lubri cate the Carr iage Rear Bus hing.
Preventive Maintenance 7-4 HP Designjet T Series — Service Manual When these compo nents of the Pr inter e x ceed this amount, the fr ont panel displa ys the f ollo wing mes sage: "Maintenance .
HP Designjet T Series — Service Manual 7-5 Preventive Maintenance Kits Pre v en tiv e Mainten ance Kits Pre v entiv e Mainten ance Kit #1 The Pr ev entive M aintenance Kit #1 is a vailable in the f .
Preventive Maintenance 7-6 HP Designjet T Series — Service Manual Pre v entiv e Mainten ance Kit #2 The Pr ev entive M aintenance Ki t #2 is av ailab le in the follo wing diff erent ver s io n s : T.
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