Jet ToolsメーカーJ-7040の使用説明書/サービス説明書
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Operating Instructions and Part s Manual 10-Inch x 16-Inch Horizont al Band Saw Models: J-7020, J-7040 WHM TOOL GROUP , Inc. 427 New Sanford Road LaV ergne, T ennessee 30786 Part No. M-414472 Ph.: 800-274-6848 Revision A2 04/09 www .wmhtoolgroup.com Copyright © 2009 WMH T ool Group, Inc.
W arranty and Service WMH T ool Group, Inc., warrants every product it sells. If one of our tools needs service or repair , one of our Authorized Service Centers located throughout the United S tates can give you quick service.
3 T able of Content s General S pecifications ............................................................................................................................... ......... 4 S pecifications .................................................
4 General S pecifications Model Stock Number J-7020 414472 J-7040 414478 The JET Models J-7020/J-7040 Horizontal Cut-Off Bandsaws are ruggedly built, precision machines de- signed for either wet or dry applications.
5 - Always follow instructions in Operating Instruc- tions and Parts Manual when changing acces- sory tools or parts. - Never modify the machine without consulting JET Corporation. Y ou - the Stationary Power T ool User - Hold the Key to Safety . Read and follow these simple rules for best results and full benefits from your machine.
6 Safety Instructions on Sawing Systems 9. Always wear protective eye wear when operating, servicing, or adjusting machinery . Eyewear shall be impact resistant, protective safety glasses with side shields complying with ANSI Z87.1 specifica- tions. Use of eye wear which does not comply with ANSI Z87.
7 Introduction This manual includes the operating and maintenance instructions for the JET 10-inch by 16-inch Cut Off Band Saw , Models J-7020/J-7040. This manual also includes parts listings and illustrations of replaceable parts.
8 Raising/Lowering the Saw Head 1. Lift the saw head using the handle on the far left side of the saw head. 2. T o lower the saw head, press the green pushbutton on the right side of the control panel. 3. T o adjust the feed rate, adjust the feed rate control valve knob on the top of the saw head (see figure 3).
9 A minimum of three teeth should be on the work piece at all times for proper cutting. The blade and workpiece can be damaged if the teeth are so far apart that they straddle the workpiece.
10 S t arting the Saw W ARNING: NEVER OPERA TE THE SA W WITHOUT BLADE COVERS IN PLACE AND SECURED. CAUTION: MAKE SURE THE BLADE IS NOT IN CON- T ACT WITH THE WORKPIECE WHEN THE MOTOR IS ST ARTED. DO NOT DROP THE SA W HEAD ON THE WORKPIECE OR FORCE THE SA W BLADE THROUGH THE WORKPIECE.
11 Coolant Flow CAUTION: THE COOLANT PUMP MUST BE SUB- MERGED BEFORE OPERA TING TO PREVENT DAM- AGE T O THE PUMP . 1. The blade guides are fitted with coolant fittings. Coolant is provided to the fittings through intercon- necting tubing. The coolant is dispensed directly onto the saw blade.
12 the wheel shoulder . Put a 6-inch length of paper between the blade and the wheel as shown in figure 1 1. The paper should not be cut as it p asses be- tween the wheel shoulder and the blade. 9. T urn the single hex adjustment screw a small amount.
13 tion of the disk you have cut from the bar stock. Mea- sure at the top and bottom of the disk. The saw blade can be considered correctly adjusted when the variation measure is no more than 0.
14 1. Ball bearings: the bearings are lubricated and sealed—periodic lubrication is not required. 2. Blade guide bearing: the bearings are lubricated and sealed—lubrication is not required. Inspect periodi- cally . 3. Idler wheel bushing: the bearings are lubricated and sealed—lubrication is not required.
15 Adjusting the Blade Guides The cut-off saw has adjustable blade guide supports (see figure 17). The blade guide supports allow you to set the blade guides for varying widths of workpieces. T o make accurate cuts and prolong blade life, the blade guide supports should be set to just clear the workpiece to be cut.
16 Replacement of Guide Bearings Referring to Firgure 18, remove the cap screw from the bearing being replaced. Separate the bushing and cap screw from the bearing. Discard the bearing. NOTE: There is a light press fit between the bearing and the bushing.
17 Figure 21: Model J-7020 cut-off saw wiring diagram 4. Close the blade cover and secure with four knobs. Electrical Observe the following when connecting to the power source.
18 Figure 24: Model 7040 cut-off saw wiring diagram Figure 25: Connection diagram for 3ph motor.
19 T roubleshooting Fault Excessive blade breakage Premature blade dulling Bad cuts (out-of-square) Bad cuts (rough) Probable cause 1. Material loose in vise. 2. Incorrect speed or feed. 3. T eeth too coarse for material. 4. Incorrect blade tension. 5 .
20 Blade is twisting Unusual wear on side/back of blade T eeth missing/ripped from blade Motor running too hot No coolant flow Excessive speed reducer noise/ vibration 1. Decrease feed pressure. 2. Decrease tension on blade 1. Replace blade guides. 2 .
21 Exploded V iew - Base.
22 Parts List - Base 21-1 5519494 Set Screw (5/16"x1/2") 1 2 2 J-5712481 Lead Screw Bracket 1 2 3 5712491 Screw (5/16" x 1/4") 2 23-1 TS-0720081 Spr i n g Wa s h e r ( 5/ 1 6 ".
23 Parts List - Base ITEM P ART NO. NO. DESCRIPTION QTY 46-1 TS-0051021 Hex Cap Screw 4 (5/16" x 5/8") 46-2 TS-0720081 S pring Washer (5/16") 4 46-3 TS-0680031 Washer (5/16") 4 4 7.
24 194 5713251 Screw (1/4" x 3/8") 4 195 J -5713261 Control Column 1 196 5713271 Screw (1/4" x 3/4") 2 196-1 5519510 Nut (1/4") 2 197 J-5713281 Swivel Bushing 1 1 9 8 J-571329.
25 Exploded View - Head.
26 100-3 TS-0680031 Washer (5/16") 1 100-4 TS-0720081 S pring Washer (5/16") 2 100-5 5519680 Hex Cap Screw 1 (5/16" x 1-1/4") 100-6 5519506 Hex Cap Screw 1 (5/16" x 1/2").
125A 5717138 Eccentric Shaft Assy . 2 125B 5517142 Center Shaf t Assy . 2 126 5713871 Blade Guide Tung. Carb. 2 126-1 5713661 Washer (1/4") 8 126-2 5713651 S pring W asher (1/4) 4 126-3 5519508 H.
230 5713941 Screw (5/16 x 1-3/4) 4 23 1 5712881 S pring W asher (1/2") 4 232 5517141 Eccentric Shaft Bushing 2 233 5517140 Center Shaft Bushing 2 234 5713861 Ball Bearing (6201ZZ) 8 235 5713761 Washer (1/2") 4 236 5519696 Arm S top 1 236-1 571 1091 Nut (1/2") 1 ITEM P ART NO.
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32 WMH T ool Group, Inc. 427 New Sanford Road LaV ergne, T ennessee 30786 Ph: 800-274-6848 www .wmhtoolgroup.com.
デバイスJet Tools J-7040の購入後に（又は購入する前であっても）重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります：
Jet Tools J-7040をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはJet Tools J-7040の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Jet Tools J-7040の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Jet Tools J-7040で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Jet Tools J-7040を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はJet Tools J-7040の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Jet Tools J-7040に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちJet Tools J-7040デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
