Miller ElectricメーカーINTEGRA 201/241の使用説明書/サービス説明書
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I 0 S Processes INTEGRA 201/241 OM-188 414C January 2000 Effective with serial number : 165 748 Description MIG (GMA W) W elding Flux Cored (FCA W) W elding Arc Welding Power Source and Wire Feeder Visit our website at www.
Thank you and congratulations on choosing Miller . Now you can get the job done and get it done right. W e know you don’ t have time to do it any other way . That’ s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality .
T ABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Arc Welding Hazards 1 . . . . . . . .
dec_con 5/97 Declaration of Conformity Manufactruer ’s Name: MILLER Europe S.P .A. Manufacturer ’s Address: Via Privata Iseo, 6/E 20098 San Giuliano Milanese, Italy Declares that this product: INT.
OM-188 414 Page 1 SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_4/98 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. Y Marks a special safety message.
OM-188 414 Page 2 Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld. ARC RA YS can burn eyes and skin. D Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching (see ANSI Z49.
OM-188 414 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring – be sure power supply system is properly sized, rated, and protected to handle this unit.
OM-188 414 Page 4 1-5. EMF Information Considerations About W elding And The Effects Of Low Frequency Electric A n d M a g netic Fields W elding current, as it flows through welding cables, will cause electro- magnetic fields. There has been and still is some concern about such fields.
OM-188 414 Page 5 SECTION 2 – INST ALLA TION 2-1. Specifications Rated Output Rated Input Amperage at Rated Output Model 100% 60% 20% Max. Open Circuit V oltage 230 V Dimension (mm) W eight (kg) 201 90 A 18.5 V 11 6 A 20 V 200 A 24 V 38 26A 2A* 310 x 540 x 957 70 241 1 15 A 20 V 150 A 21 V 240 A 26 V 41 35A 2.
OM-188 414 Page 6 2-3. V olt-Ampere Curves 1 Normal V olt-Ampere Curves The volt-ampere curves show the normal minimum and maximum voltage and amperage output capa- bilities of the welding power source. Curves of other settings fall be- tween the curves shown.
OM-188 414 Page 7 2-5. Installing Drive Roll and Wire Inlet Guide ST-150 227-C 1 Securing Screw 2 Inlet Wire Guide Loosen screw . Slide tip as close to drive rolls as possible without touch- ing. T ighten screw . 3 Wire T ension Wheel 4 Drive Roll Install correct drive roll for wire size and type.
OM-188 414 Page 8 2-8. Selecting a Location and Connecting Input Power Have only qualified persons make this installation. 1 Rating Label Supply correct input power . ST-801 721 18 in (457 mm) for airflow GND/PE Connect First L1 L2 GND/PE 1 I 0 S 2-9.
OM-188 414 Page 9 SECTION 3 – OPERA TION 3-1. Controls 1 Handle 2 Wire Speed Control 3 Pilot Light 4 Spot T imer 5 Optional Amperage and V olt- meter 6 Power Switch 7 Thermal Overload Pilot Light 8 .
OM-188 414 Page 10 SECTION 4 – MAINTENANCE AND TROUBLESHOOTING 4-1. Routine Maintenance Y Disconnect power before maintaining. 3 Months Replace un readable labels. Repair or replace cracked weld cable. Clean and tighten weld terminals. 6 Months Blow out or vacuum inside.
OM-188 414 Page 1 1 4-4. T roubleshooting T rouble Remedy No weld output; wire does not feed. Be sure line disconnect switch is On (see Section 2-8). Replace building line fuse or reset circuit breaker if open (see Section 2-8). Reset circuit breaker CB1 (see Section 4-2).
OM-188 414 Page 12 SECTION 5 – ELECTRICAL DIAGRAM L N 5.1 INTEGRA 201 cod.956.142.275 5.2 INTEGRA 241 cod.956.142.21 1 L N 10 0 10 0 JACK FEM. cod.956.
OM-188 414 Page 13 SECTION 6 – P ARTS LIST 6.1 Common Parts Assembly 14 4 6 1 2 7 10 4 6 17 15 16 12 9 8 18 11 13 3 Item Dia Ref. Code Qty . Dwg Item Dia Ref. Code Qty . Dwg 1 000151 187 PV .0.0.18 1 2 1 16122284 UV .0.0.14 1 3 156087017 2 4 156009067 2 6 056054064 VS.
OM-188 414 Page 14 6.2 Main Assembly 46 3 41 45 43 44 1 12 8 6 4 7 10 9 11 47 13 14 16 15 27 17 26 21 18 19 20 23 24 22 36 38 37 40 39 35 29 33 28 34 30 31 32 25 23 22 42 2 48 5 49 Item Dia Ref. Code Qty . Dwg 201 241 Item Dia Ref. Code Qty . Dwg 201 241 1 056052033 MD.
Effective January 1, 2000 This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. LIMITED W ARRANTY – Subject to the terms and conditions below , Miller Electric Mfg.
PRINTED IN USA 2000 Miller Electric Mfg. Co. 1/00 Miller Elect ric Mfg. Co. An I l li noi s T ool W orks Company 1635 W est Spencer Street Applet on, W I 5 4914 USA International He adquarters –.
デバイスMiller Electric INTEGRA 201/241の購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
Miller Electric INTEGRA 201/241をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはMiller Electric INTEGRA 201/241の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Miller Electric INTEGRA 201/241の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Miller Electric INTEGRA 201/241で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Miller Electric INTEGRA 201/241を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はMiller Electric INTEGRA 201/241の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Miller Electric INTEGRA 201/241に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちMiller Electric INTEGRA 201/241デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。