MultiquipメーカーQP40THの使用説明書/サービス説明書
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© COPYRIGHT 2002, MUL TIQUIP INC . P AR TS AND OPERA TION MANUAL GAS POWERED TRASH PUMP MODEL QP40TH (HONDA) Re vision #1 (10/01/02) MUL TIQUIP INC . .
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QP40TH — PARTS & OPERATION MANUAL — REV. #0 (08/09/02) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS DEP AR TMENT 800-427-1244 or.
P A GE 4 —QP40TH — P AR TS & OPERA TION MANU AL — REV . #1 (10/01/02) T ABLE OF CONTENTS Here's How T o Get Help ............................................ 3 T able Of Contents ..................................................... 4 P ar ts Ordering Procedures .
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 5 P ARTS ORDERING PR OCEDURES Get special freight allowances when you order 10 or more line items via F AX!** ■ ■ ■ ■ .
P A GE 6 —QP40TH — P AR TS & OPERA TION MANU AL — REV . #1 (10/01/02) QP40TH — SAFETY MESSA GE ALERT SYMBOLS Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 7 Accidental Starting QP40TH — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the engine ON/OFF s witch in the OFF position when the pump is not in use. Respiratory Hazard AL W A YS wear approv ed respiratory protection.
P A GE 8 —QP40TH — P AR TS & OPERA TION MANU AL — REV . #1 (10/01/02) RULES FOR SAFE OPERA TION ■ AL W A YS refuel in a well-ventilated area, a wa y from sparks and open flames. ■ AL W A YS use e xtreme caution when working with flammable liquids.
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 9 RULES FOR SAFE OPERA TION ■ NEVER Run engine without air cleaner . Se vere engine damage ma y occur . ■ AL W A YS read, understand, and follow procedures in Operator’ s Manual before attempting to operate equipment.
P A GE 10 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) QP40TH — SPECIFICA TIONS/DIMENSIONS (PUMP) Figure 1. QP-40TH Pump Dimensions ) p m u P ( s n o i t a c i f i c e p S . 1 e l b a T p m u P l e d o MH T 0 4 - P Q e p y Tp m u P h s a r T l a g u f i r t n e C e z i S e g r a h c s i D & n o i t c u S) .
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 11 QP40TH — SPECIFICA TIONS/DIMENSIONS (PUMP) ) e n i g n E ( s n o i t a c i f i c e p S .
P A GE 12 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) QP40TH — GENERAL INFORMA TION APPLICA TION The QP40TH Centrifugal T rash Pump is designed to be used for de-watering applications.
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 13 QP40TH — PUMP COMPONENTS 1 . Pump – The model MQ40TDH is 4-inch trash pump used in general de-w atering applications. T ypical dewatering applications consist of manholes, septic tanks, fast and slow seepage ditch w ater , silt w ater , mud w ater and muc k water .
P A GE 14 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) QP40TH — B ASIC ENGINE Figure 3. Engine Controls and Components INITIAL SER VICING The engine (Figure 3) must be checked for proper lubrication and filled with fuel prior to operation.
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 15 QP40TH — PRE-INSPECTION (ENGINE) Figure 4. Engine Oil Dipstick (Removal) 3 . Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
P A GE 16 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) Before Starting 1. Read safety instructions at the beginning of manual. 2 . Place pump as near to water as possible, on a firm flat, level surface. 3 . T o pr ime pump , remo ve fill cap (Figure 2) and fill pump casing with water .
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 17 QP40TH — INITIAL ST ART -UP (ENGINE) Star ting the Engine ( HOND A engine) 1 .
P A GE 18 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) QP40TH — INITIAL ST AR T -UP (ENGINE) 6 . Grasp the star ter grip (Figure 11) and slowly pull it out. The resistance becomes the hardest at a certain position, corre- sponding to the compression point.
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 19 NO TE P A GE.
P A GE 20 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) QP40TH — MAINTENANCE (PUMP) T o perform the pump vacuum test do the f ollowing: 1. Remov e the pump fill cap , and fill the pump with w ater . 2. Star t the engine as outlined in the initial star t-up section, and wait for the pump to begin pumping.
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 21 QP40TH — MAINTENANCE (PUMP) Figure 17. Pump V acuum T ester.
P A GE 22 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) QP40TH — MAINTENANCE (ENGINE) Reference manufacturer engine manual for specific servicing instructions. NOTE e l u d e h c S e c n a n e t n i a M e n i g n E . 4 e l b a T ) 3 ( N O I T P I R C S E DN O I T A R E P OE R O F E B T S R I F H T N O M R O .
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 23 Maintenance P erf orm the engine maintenance procedures as indicated below : D AIL Y ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessar y .
P A GE 24 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) QP40TH — PREP ARA TION FOR LONG -TERM ST ORA GE Pump Storage For storage of the pump for over 30 days, the following is required: z Drain the fuel tank completely . z Run the engine until the fuel in the injection system is completely consumed .
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 25 NO TE P A GE.
P A GE 26 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) QP40TH — TROUBLESHOO TING (ENGINE) G N I T O O H S E L B U O R T E N I G N E . 5 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t r a t s o t t l u c i f f i D g u l p k r a p s t u b e l b a l i a v a s i l e u F e l b a l i a v a r e w o P ( .
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 27 QP40TH — TR OUBLESHOO TING (ENGINE/PUMP) ) d e u n i t n o C ( G N I T O O H S E L B U O R T E N I G N E . 5 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S y r o t c a f s i t a s t o n n o i t a r e p O .
P A GE 28 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used.
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 29 QP40TH 1 T O 5 UNITS WITH HOND A GX340K1QA2 ENGINE 1 to 5 Units Qt y . P /N Description 1 0482200240 O-RING (MECHANICAL SEAL .
P A GE 30 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) QP40TH — PUMP ASSY . PUMP ASSY ..
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 31 PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 GX340K1QA2 ENGINE, HOND A GX340K1QA2 1 2 1412060010 CASING 1 3 14180.
P A GE 32 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) QP40TH — PUMP ASSY . PUMP ASSY ..
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 33 QP40TH — PUMP ASSY . PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 1 0151151025 STUD BOL T (CASING) M10 x 35 x 1.
P A GE 34 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) AIR CLEANER ASSY . HOND A GX340K1QA2 — AIR CLEANER ASSY ..
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 35 AIR CLEANER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16271ZE2000 GASKET , ELBOW 1 2 17210ZE3505 ELEMENT , AIR CLEA.
P A GE 36 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) CAMSHAFT ASSY . HOND A GX340K1QA2 — CAMSHAFT ASSY ..
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 37 CAMSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 14100ZE3305 CAMSHAFT ASSEMBL Y .
P A GE 38 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) HOND A GX340K1QA2 — PIST ON ASSY . PIST ON ASSY ..
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 39 HOND A GX340K1QA2 — PIST ON ASSY . PIST ON ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13010ZE3003 RING SET , PIST ON- ST AND ARD 1 1 13011ZE3003 RING SET , PIST ON- OS 0.
P A GE 40 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) CRANKCASE CO VER ASSY . HOND A GX340K1QA2 — CRANKCASE CO VER ASSY ..
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 41 CRANKCASE CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 + 06165ZE3000 GO VERNOR KIT , ............................................... 1 ........... INCLUDES ITEMS W/ * 2 11300ZE3602 CO VER ASSEMBL Y , CRANKCASE Q- TYPE .
P A GE 42 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) CRANKSHAFT ASSY . HOND A GX340K1QA2 — CRANKSHAFT ASSY ..
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 43 CRANKSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13310ZE3601 CRANKSHAFT Q- TYPE ............................. 1 ..................... INCLUDES ITEMS W/ * 5 13351ZE3010 WEIGHT , BALANCER 1 6 90756ZE2600 KEY 6.
P A GE 44 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) CYLINDER BARREL ASSY . HOND A GX340K1QA2 — CYLINDER B ARREL ASSY ..
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 45 CYLINDER BARREL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 12000ZE3816 CYLINDER ASSEMBL Y ............................... 1 ........... INCLUDES ITEMS W/ * 2 15510ZE2043 SWITCH ASSEMBL Y , OIL LEVEL .
P A GE 46 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) CYLINDER HEAD ASSY . HOND A GX340K1QA2 — CYLINDER HEAD ASSY ..
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 47 CYLINDER HEAD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 12200ZF6W01 CYLINDER HEAD ......................................... 1 ........... INCLUDES ITEMS W/ * 2 * 12204ZE2306 GUIDE, EX.
P A GE 48 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) F AN CO VER ASSY . HOND A GX340K1QA2 — F AN CO VER ASSY ..
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 49 F AN CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16731ZE2003 CLIP , TUBE 1 2 19610ZE3010ZA C O VER, F AN *R8* (BRIGHT RED) 1 3 19631ZE3W00 SHROUD 1 4 32197ZH8003 SUB- HARNESS .
P A GE 50 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) FL YWHEEL ASSY . HOND A GX340K1QA2 — FL YWHEEL ASSY ..
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 51 FL YWHEEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 19511ZE3000 F AN, COOLING 1 2 28450ZE3W11 PULLEY , ST ARTER (SCREEN GRID) 1 4 31100ZE3701 FL YWHEEL 1 6 90201ZE3V00 N UT , SPECIAL 16MM (1) .
P A GE 52 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) FUEL T ANK ASSY . HOND A GX340K1QA2 — FUEL T ANK ASSY ..
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 53 FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16854ZH8000 R UBBER, SUPPOR TER 107MM 1 2 16955ZE1000 JOINT , .
P A GE 54 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) IGNITION COIL ASSY . HOND A GX340K1QA2 — IGNITION COIL ASSY ..
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 55 IGNITION COIL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 30500ZE2023 COIL ASSEMBL Y , IGNITION 1 2 30700ZE1013 CAP A.
P A GE 56 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) HOND A GX340K1QA2 — CARBURET OR ASSY . CARBURET OR ASSY ..
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 57 CARBURET OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * % 16010ZE2812 GASKET SET 1 2 * 16011ZA0931 V A L V E S ET , F LOA T 1 3 * 16013ZA0931 FL OA T S ET 1 4 * 16015ZE2005 CHAMBER SET , FLO A T .
P A GE 58 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) CARBURET OR ASSY . HOND A GX340K1QA2 — CARBURET OR ASSY ..
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 59 CARBURET OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 21 * 16956ZE1811 SPRING, V AL VE LEVER 1 22 * 16957ZE1812 GASKET , V AL VE 1 23 * 16967ZE0811 CU P , FUEL STRAINER 1 24 * 93500030060H SCREW , P AN (3X6) .
P A GE 60 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) MUFFLER ASSY . HOND A GX340K1QA2 — MUFFLER ASSY ..
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 61 MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 18310ZE3W00 MUFFLER 1 2 18320ZE3W01 PRO TECT OR, MUFFLER 1 3 18323ZE3W40 PRO TECT OR, EX. PIPE 1 4 18330ZE2W00 PIPE, EX.
P A GE 62 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) RECOIL ST ARTER ASSY . HOND A GX340K1QA2 — RECOIL ST AR TER ASSY ..
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 63 RECOIL ST ARTER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 28400ZEW01ZA ST A R TER ASSY .
P A GE 64 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) HOND A GX340K1QA2 — CONTROL ASSY ..
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 65 CONTROL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 16551ZE3000 ARM, GO VERNOR 1 3 16555ZE3000 ROD , GO VERNOR 1 4 16.
P A GE 66 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) LABELS ASSY . HOND A GX340K1QA2 — LABELS ASSY ..
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 67 LABELS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 87521ZE3W01 EMBLEM 1 3 87522ZH9000 LABEL, CA UTION 1 4 87528ZE2810 MARK, CHOKE (EXTERNAL) 1 6 87532ZH8810 MARK, OIL ALERT (E) 1 9 89218ZE1000 WRENCH, SP ARK PLUG 1 HOND A GX340K1QA2 — LABELS ASSY .
P A GE 68 —QP40TH — P ARTS & OPERA TION MANUAL — REV . #1 (10/01/02) P A YMENT TERMS T er ms of pa yment f or par ts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 69 NO TE P A GE.
MUL TIQUIP INC. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta • Boise • Dallas • Houston • Newark .
デバイスMultiquip QP40THの購入後に（又は購入する前であっても）重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります：
Multiquip QP40THをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはMultiquip QP40THの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Multiquip QP40THの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Multiquip QP40THで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Multiquip QP40THを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はMultiquip QP40THの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Multiquip QP40THに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちMultiquip QP40THデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
