MultiquipメーカーQP4THの使用説明書/サービス説明書
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OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .
P A GE 2 — QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) PROPOSITION 65 W ARNING.
QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) — P A GE 3 NOTES.
P A GE 4 — QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) T ABLE OF CONTENTS QP4TH Centrifugal Pump Proposition 65 W ar ning ........................................... 2 T able Of Contents ...............................
QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) — P A GE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy .
P A GE 6 — QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Saf ety precautions should be follo wed at all times when operating this equipment.
QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION NEVER operate this equipment without proper protectiv e clothing.
P A GE 8 — QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) SAFETY INFORMA TION CA UTION NEVER lubr icate components or attempt service on a running machine. NEVER bloc k or restrict flow from discharge hose. Remov e kinks from discharge line bef ore star ting pump .
QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) — P A GE 9 SAFETY INFORMA TION Store fuel in appropriate containers, in well-v entilated areas and aw ay from sparks and fl ames . NEVER use fuel as a cleaning agent.
P A GE 10 — QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) ENVIRONMENT AL SAFETY/DECOMMISSIONING NO TICE Decommissioning is a controlled process used to saf ely retire a piece of equipment that is no longer ser viceab le.
QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) — P A GE 11 T able 1. Specifications (Pump) Pump Model QP4TH T ype T rash Pump Suction 4.0 in. (100 mm.) Discharge Size 4.0 in. (100 mm.) Maximum Pumping Capacity 555 gallons/minute (2,100 liters/minute) Max.
P A GE 12 — QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) SPECIFICA TIONS (ENGINE) T able 2. Specifications (Engines) Engine Model HOND A GX340K1QA2/ GX340U1QA2/GX340UT2QA2 T ype Air-cooled 4 stroke , Single Cylinder , OHV , Horizontal Shaft Gasoline Engine Bore x Stroke 3.
QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) — P A GE 13 Elev ation Higher ele vations will eff ect the performance of the pump. Due to less atmospheric pressure at higher altitudes, pumps DO NO T hav e the pr iming ability that they ha ve at sea le vel.
P A GE 14 — QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) PUMP COMPONENTS Figure 3 shows a typical application using the QP4TH centrifugal pump . Please note that this pump is intended for the remov al of clean water . Figure 3.
QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) — P A GE 15 6 . Choke Lever — Used in the star ting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture. 7 . Air Cleaner — Pre vents dirt and other debr is from entering the fuel system.
P A GE 16 — QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) INSPECTION (ENGINE) CA UTION DO NO T attempt to operate the pump untilthe Saf ety Information, General Inf or mation and Inspection sections of this manual ha ve been read and thoroughly understood.
QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) — P A GE 17 7 . The discharge hose is usually a collapsible (thin-walled) hose , howe ver if a thin-walled discharge hose is not av ailable, a rigid suction hose can be substituted in its place.
P A GE 18 — QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) OPERA TION ST ARTING THE ENGINE 1 . Place the engine fuel valv e lev er (See Figure 7) to the ON position.
QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) — P A GE 19 OPERA TION Figure 13. Choke Lever (Open) 8 . Bef ore the pump is placed in to operation, run the engine f or sev eral minutes. Check for fuel leaks , and noises that would associate with a lose component.
P A GE 20 — QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) PUMP V A CUUM TEST T o perf or m the pump v acuum test do the f ollowing: 1 . Remov e the pump fill cap (See Figure 3), and fill the pump with water . 2 . Star t the engine as outlined in the initial star t-up section, and wait f or the pump to begin pumping.
QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) — P A GE 21 MAINTENANCE (PUMP) Figure 18. Pump V acuum T ester.
P A GE 22 — QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) ENGINE MAINTENANCE P erform engine maintenance procedures as referenced b y T able 6 below: T able 6.
QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) — P A GE 23 ENGINE AIR CLEANER 1 . Remov e the air cleaner cov er and f oam filter element as shown in Figure 21.
P A GE 24 — QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) MAINTENANCE (ENGINE) SP ARK ARRESTER CLEANING Clean the spark arrester ev er y 6 months or 100 hours . 1 . Remov e the 4 mm screw (3) from the e xhaust deflector , then remov e the deflector .
QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) — P A GE 25 STORAGE PUMP ST ORA GE F or storage of the pump f or ov er 30 days , the f ollowing is required: Drain the fuel tank completely . Run the engine until the fuel is completely consumed.
P A GE 26 — QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) TROUBLESHOOTING (ENGINE) T able 7. Engine T roubleshooting Symptom P ossible Pr oblem Solution Difficult to start Fuel is av ailable but spark plug will not ignite.
QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) — P A GE 27 T able 7. Engine T roubleshooting Symptom P ossible Pr oblem Solution Operation not satisfactory Rotational speed fluctuates. Gov ernor adjustment improper? Adjust gov ernor to correct lev er .
P A GE 28 — QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the diff erent symbols and remarks used in the Parts section of this manual. Use the help numbers f ound on the back page of the man ual if there are any questions .
QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) — P A GE 29 SUGGESTED SP ARE P AR TS QP4TH TRASH PUMP WITH HONDA GX340K1QA2/GX340U1QA2/GX240UT2QA2 ENGINES 1 to 3 units Qty . P/N Description 1............1466040030 ........
P A GE 30 — QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) PUMP ASSEMBL Y.
QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) — P A GE 31 N O. P ART NO . P ART NAME QTY . REMARKS 1 14660600100002 CASING 1 2 14660600200002 CASING CO VER....................................................1............
P A GE 32 — QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) PUMP ASSEMBL Y.
QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) — P A GE 33 PUMP ASSEMBL Y N O. P ART NO . P ART NAME QTY . REMARKS 40 1466251241 IMPELLER W ASHER, 42 X 9.
P A GE 34 — QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) ENGINE SER VICE P ARTS.
QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) — P A GE 35 ENGINE SER VICE P ARTS N O. P ART NO . P ART NAME QTY . REMARKS 1 17672ZE2W01 FIL TER, FUEL ........................................................ 1............
P A GE 36 — QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of payment for part s are net 30 days. FREIGHT POLIC Y All par ts orders w ill be shipped c ollect or prepaid wi th the charg es added to the invoic e.
QP4TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #3 (01/29/14) — P A GE 37 NOTES.
OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2013, MUL TIQUIP INC. Multiquip Inc , the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission.
デバイスMultiquip QP4THの購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
Multiquip QP4THをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはMultiquip QP4THの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Multiquip QP4THの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Multiquip QP4THで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Multiquip QP4THを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はMultiquip QP4THの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Multiquip QP4THに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちMultiquip QP4THデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。