MultiquipメーカーTLG-12SPX4の使用説明書/サービス説明書
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P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Re vision #1 (12/17/09) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. WHISPER W A TT TM SERIES MODEL TLG-12SPX4 60 Hz GENERA TO.
P A GE 2 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) Diesel engine exhaust and some of.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 3 1 NO TE P A GE.
P A GE 4 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) T ABLE OF CONTENTS Specifications are subject to change without notice .
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 5 1 P ARTS ORDERING PR OCEDURES www .mqpo we r .com Or dering par ts has never been easier! Choose fr om three easy options: WE.
P A GE 6 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G .
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 7 1 TLG-12SPX4 — DIMENSIONS (T OP , SIDE AND FR ONT) Figure 1. Dimensions S N O I S N E M I D . 3 E L B A T r e t t e L e c n e r e f e R) . m m ( . t f n o i s n e m i D A) . m m 0 9 5 ( .
P A GE 8 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ P o wer Generator .
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 9 1 TLG-12SPX4 — SAFETY MESSA GE ALER T SYMBOLS AL W A YS place the engine ON/OFF switch ( MPEC ) in the OFF/RESET position when the generator is not in use. AL W A YS wear approv ed respiratory protection.
P A GE 10 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — R ULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the generator . General Safety: ■ DO NO T operate or ser vice this equipment before reading this entire manual.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 11 1 TLG-12SPX4 — R ULES FOR SAFE OPERA TION ■ AL W A YS be sure the operator is f amiliar with proper safety precautions and operation techniques before using generators. ■ NEVER leave the generator unattended, turn off engine when unattended.
P A GE 12 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — R ULES FOR SAFE OPERA TION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that can cause injur y to the ey es and skin.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 13 1 TLG-12SPX4 — R ULES FOR SAFE OPERA TION Backfeed to a utility system can cause electrocution and or property damage. NEVER connect the generators to a building's electrical system without a transfer switch or other approved device.
P A GE 14 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) Check with your local county or state safety towing regulations, in addition to meeting Department of T ranspor tation ( DO T ) Safety T o wing Regulations , bef ore to wing your generator .
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 15 1 Figure 2. T ypical Generator Gr ounding Application TLG-12SPX4 — INST ALLA TION.
P A GE 16 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) Outdoor Installation Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 17 1 TLG-12SPX4 — GENERAL INFORMA TION TLG-12SPX4 Whisperwatt™ Series Familiarization Generator The MQ P ow er Model TLG-12.
P A GE 18 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — MAJOR COMPONENTS Figure 3. Major Components 4 e l b a T.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 19 1 Figure 4. Generator Control Panel TLG-12SPX4 — GENERA T OR CONTR OL P ANEL.
P A GE 20 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — GENERA T OR CONTR OL P ANEL The definitions below describe the controls and functions of the Generator Control Panel (Figure 4). 1. Frequency Meter – Indicates the output frequency in her tz (Hz).
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 21 1 Output T erminal Familiarization The “ Output T erminal Panel ” (Figure 5) is provided with the following: ■ ■ ■.
P A GE 22 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) 120 V A C GFCI Receptac le This120 V A C , 20 amp GFCI (Duple x Nema 5-20R) receptacle can be used anytime the generator is in operation. Pressing the reset button resets the GFCI receptacle after being tripped.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 23 1 Figure 11. Connecting Loads Connecting Loads Loads can be connected to the generator by the Ouput T erminal Lugs or the con v enience receptacles (Figure 11). Make sure to read the operation manual before attempting to connect a load to the generator .
P A GE 24 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — LO AD APPLICA TION/MAXIMUM AMPERA GE Single Phase Load Always be sure to check the nameplate on the gen.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 25 1 TLG-12SPX4 — SETUP Figure 12. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil is clean.
P A GE 26 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — SETUP Refueling Procedure: 1. Level T anks – Make sure fuel cells are le v el with the ground. F ailure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 14).
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 27 1 Coolant (Antifreeze/Summer Coolant/W ater) KUBO T A recommends antifreez e/summer coolant f or use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted.
P A GE 28 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the ignition switch is in the ON position 2 .
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 29 1 Start-up Procedure 1. Place engine throttle le ver (Figure 22) in the ST ART/IDLE position (low speed). 2. Inser t the ignition ke y into the ignition s witch. T ur n the key to the RUN position and check to see that the Oil Pressure light turns on (lights up).
P A GE 30 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — GENERA T OR ST AR T -UP PR OCEDURE (MANU AL) Figure 27. V oltage Adjust Contr ol Knob Figure 26. V oltmeter Figure 29. Main, GFCI, and Aux. Circuit Breakers (ON) 7.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 31 1 Normal Shutdown Procedure T o shutdown the generator use the f ollowing procedure: 1. Place both the main circuit breaker (Figure 31) to the OFF position. 2. Let the engine cool for 3-5 minutes with no load applied.
P A GE 32 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — MAINTENANCE Service Daily If the engine is operating in very dusty or dry grass conditions , a clogged air cleaner will result. This can lead to a loss of power , excessiv e carbon buildup in the comb ustion chamber and high fuel consumption.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 33 1 TLG-12SPX4 — MAINTENANCE Generator Storage For longe term storage of the generator the following is recommended: Fill the fuel tank completely . T reat with a fuel stabilizer if necessar y .
P A GE 34 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — TRAILER MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 32) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 35 1 Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched.
P A GE 36 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) NEVER use an pneumatic air gun to tighten wheel lug nuts. Figure 34. Wheel Lug Nuts Tightening Sequence TLG-12SPX4 — TRAILER MAINTENANCE NOTE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer .
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 37 1 TLG-12SPX4 — GENERA T OR WIRING DIA GRAM Figure 35. Generator Wiring Diagram.
P A GE 38 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — ENGINE WIRING DIA GRAM Figure 36. Engine Wiring Diagram.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 39 1 G N I T O O H S E L B U O R T E N I G N E . 6 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . t r a t s t o n s e o d e n i g n E ? l e u f o N . l e u f h s i n e l p e R ? m e t s y s l e u f e h t n i r i A .
P A GE 40 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 6 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . h t o o m s t o n s i n o i t u l o v e r e n i g n E ? y t r i d r o d e g g o l c r e t l i f l e u F .
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 41 1 Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdo wn, use T ab le 17 shown belo w f or diagnosis of the generator .
P A GE 42 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — EXPLANA TION OF CODE IN REMARKS COLUMN When ordering a part that has more than one item number listed, check the remarks column for help in deter mining the proper par t to order .
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 43 1 TLG - 12SPX4 — SUGGESTED SP ARE P AR TS P ar t number on this Suggested Spare P ar ts list may supercede/replace the P/N shown in the text pages of this book. NOTE TLG-12SPX4 WHISPER W A TTGENRA T OR W/KUBO T A D902 DIESEL ENGINE 1 T O 3 UNITS Qty .
P A GE 44 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — GENERA T OR ASSY . GENERA T OR ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 45 1 TLG - 12SPX4 — GENERA T OR ASSY . GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 D4110000203 ROT O R ASSY 1 1- 1 0601820037 RECTIFIER ....................
P A GE 46 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — CONTR OL P ANEL ASSY . CONTR OL P ANEL ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 47 1 TLG - 12SPX4 — CONTR OL P ANEL ASSY . CONTR OL P ANEL ASSY . NO . P AR T NO .
P A GE 48 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — CONTR OL P ANEL ASSY . CONTR OL P ANEL ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 49 1 TLG - 12SPX4 — CONTR OL P ANEL ASSY . CONTR OL P ANEL ASSY . NO . P AR T NO .
P A GE 50 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — ENGINE AND RADIA T OR ASSY . ENGINE & RADIA T OR ASSY .
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 51 1 TLG - 12SPX4 — ENGINE AND RADIA T OR ASSY . ENGINE & RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B0924200144 ENGINE, KUBO T A D902 1 1 A 1747297011 F A N B E L T .
P A GE 52 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) ENGINE & RADIA T OR ASSY . TLG - 12SPX4 — ENGINE AND RADIA T OR ASSY .
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 53 1 ENGINE & RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 42 0016906025 HEX HEAD BOL T 1 43 0016906016 HEX.
P A GE 54 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — B A TTER Y ASSY . BA TTER Y ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 55 1 TLG - 12SPX4 — B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 56 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — MUFFLER ASSY . MUFFLER ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 57 1 TLG - 12SPX4 — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B0331000503 MUFFLER 1 2 0016908020 HEX HEAD BOL T 4 3 0016908020 HEX HEAD BOL T 2 4 B0333002303 EXHA UST PIPE 1 5 1526312371 GASKET .
P A GE 58 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — FUEL T ANK ASSY . FUEL T ANK ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 59 1 TLG - 12SPX4 — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B0363000103 FUEL T ANK 1 1- 1 A9924800024 CAP & FIL TER, FUEL T ANK 1 2 E2924300214 SENDER, FUEL GA UGE .
P A GE 60 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — ENCLOSURE ASSY . ENCLOSURE ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 61 1 TLG - 12SPX4 — ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B0413001302 BASE 1 1A B0493000703 LINING 1 2 B0414300103 SPLASHER P ANEL 1 2A B0497000004 LINING .
P A GE 62 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) ENCLOSURE ASSY . TLG - 12SPX4 — ENCLOSURE ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 63 1 ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 34 0021806016 MACHINE SCREW 4 34 A 0030006000 H E X N U T 4 35.
P A GE 64 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — R UBBER SEALS ASSY . R UBBER SEALS ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 65 1 TLG - 12SPX4 — R UBBER SEALS ASSY . R UBBER SEALS ASSY . NO . P AR T NO .
P A GE 66 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — NAME PLA TE ASSY . NAME PLA TE ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 67 1 TLG - 12SPX4 — NAME PLA TE ASSY . NAME PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1- 1 7440611013 DECAL : OPERA TING PR OCEDURE ........................... 1 .
P A GE 68 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — NAME PLA TE ASSY . NAME PLA TE ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 69 1 TLG - 12SPX4 — NAME PLA TE ASSY . NAME PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 7- 7 B0560100004 STRIPE ...................................................
P A GE 70 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TERMS AND CONDITIONS OF SALE — P AR TS P A YMEN T TERMS T erms of payment for part s are net 30 days. FREIGHT P OLICY All parts orders will be shipped collect or prepaid with the c harges ad ded to the invoice.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 71 1 NO TE P A GE.
P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2009, MUL TIQUIP INC. MQ P ower and the MQ P ower logo are registered trademarks of Multiquip Inc.
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