NCT GroupメーカーNCT 990Tの使用説明書/サービス説明書
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NCT ® 100T NCT ® 990T NCT ® 2000T Con tro ls for La the s Operator`s Manual Val i d f r om sof t ware ver si on x .057.
Pro duced and devel oped b y NCT Automation kf t . H1148 Budapest Fogarasi út 7 : Let ters: H1631 Bp. pf .: 26 F Phone: (+36 1) 467 63 00 F Fax :(+36 1) 363 6605 E - ma il: nct @nct .
Co nt ent s Intr oduc tion ............................................................ 7 1 Operator ’s Panel ....................................................... 8 1.1 The NC Co n t ro l Panel : Dis pl ay Un i t and Dat a Input K ey board ......
4 . 1 S t r u c t u r e o f P a r t P r o g r a m .................................. .......... 56 4 . 2 D i v i s i o n o f E D I T S c r e e n d u r i n g E d i t i n g..................... ............. 57 4.3 B as i c Edi ti ng Fu nc ti ons : Ty pi n g, Cu rsor Mov i ng , Del ete, In s e r t , S e l e c t .
1 2 . 1 S i n g l e B l o c k E x e c u t i o n.............................................. 99 1 2 . 2 D r y R u n ( A l l F e e d r a t e s a t H i g h S p e e d ) .................................. 99 1 2 . 3 M a c h i n e L o c k F u n c t i o n .
© C opy ri gh t NCT March 18, 2003 Th e Pub l i sh er res erv es al l ri gh t s f o r th e con - t e nt s o f t his Ma nua l . No r ep r i nt ing, eve n i n ext ract s, is per m issi bl e unl ess o ur writt en co ns ent is o bt ained .
Introduc tion 7 Introdu ction Dear User, T hank yo u fo r ha vi ng o pt e d fo r o ne o f o u r NCT100T, NCT990T, o r NCT2000T c on trol sy st em s. I t is h o p e d sin c e r e ly t ha t yo u w ill b e a lw a ys s a t is fie d in yo u r w o r k w it h it s fa c ilit ie s.
1 O pe rat o r’s Pa ne l 8 Operat o r’s pan el wi t h 9" m o n o chrom e m o ni t or and wi t h o pti o nal M achi ne co n t ro l bo ar d 1 Operat or’ s Pan el 1.
1 O pe rat o r’s Pa ne l 9 O pe ra tor’ s pa n e l w i th 15 " c ol or m on i tor a n d w i th opti on a l M ac h i n e c on trol b oa rd.
1 O pe rat o r’s Pa ne l 10 1.1.1 Data I nput Keyboar d In case o f a 9" m o n ito r direct l y b eneath t he screen are f iv e soft keys , i n c as e of a 1 5" m on i t or ten sof t k ey s b ui l t t ogeth er wi th th e s cree n .
1 O pe rat o r’s Pa ne l 11 Keys Pg Up a nd PgDn ar e used f o r t urni ng pages withi n t h e text. Keys INS an d DEL serve for i nsert i ng and del et i ng ch ar acter s . The above listed units ( monitor and keyboard) cons titute the pe rmanent part of NC and are transpor ted together w ith t he control in any case of conf igur at ion.
1 O pe rat o r’s Pa ne l 12 3 Functional State of Autom atic and M anual Data Input – NSCH : bl o ck search – INTD : aut om at i c ex ecut i o n i nter rupt ed – ST RT : sta rt s tate – STOP.
1 O pe rat o r’s Pa ne l 13 t h e o perat o r’s m essages of PLC are di spl ay ed. The date an d tim e displ ay ca n al so b e f oun d i n t his lin e . In the t h i rd l i ne t h e name of t h e acti ve genera l displ aying area a nd be h i nd t h e number of pr ogram s i ndi cat ed f o r r un ni ng can be read.
1 O pe rat o r’s Pa ne l 14 Opt i o nal mach i ne co n t ro l b o ard Bel o w t h e o perat i ng i t em s o f m achi ne co n t ro l b o ard del i vered by NC T ar e d esc ribed . The l ight ing sta t e o f L ED i n th e to p l ef t c orne r of bu tt on s s how s, th at t h e fun ct i o n in di cat ed by t he key i s act i ve.
1 O pe rat o r’s Pa ne l 15 A utom ati c Manual dat a in put Increm ent sel ect or s: Selecti ng 1, 10, 100, 1000 i ncrem ent si ze. Over r ide switc hes: Fe ed ra t e o ve rri de sw i tch . By af f ecti ng i t t h e program m ed f ee drate can b e ch anged i n the 0- 120% range.
1 O pe rat o r’s Pa ne l 16 Bl o ck res t a rt Bl o c k return F u nc t io n lo c k Movement, star t and s top buttons Star t b utt on . De t a i l s of i ts f un cti o n i ng a re d i scu ss ed i n th e f ort h c o min g chapters of the Manual . Stop b utt on .
2 Genera l Operati ng Kn o wle dge 17 2 Gen eral Operat in g Kn ow ledge 2.1 Scr een Menu A f ter tu rn i n g th e p owe r on a m on g th e ca pti on s i n ter pr eti n g th e so f t key s t he scr een menu i s act i ve. On a color screen the defaul t backgrou n d co l o r o f t he m enu b ar of t h e s cr een men u is l i ght gre y .
2 Genera l Operati ng Kn o wle dge 18 f urt her item s after Servi ce screen m enu, tho se would be sh o wn b y pr es si ng t he screen menu key , unti l the f i rst part o f screen m enu i s r eturned.
2 Genera l Operati ng Kn o wle dge 19 Setting #1- #33 1 #100- #199 2 #500- #599 3 T ime r / co un t er 4 Tool pot 5 PLC t a- ble 6 User’s param s 7 Security 8 9 0 Ser vice Para m 1 PL C 2 Tes t I/O 3 Logi c anal 4 Tes t m es 5 Scope 6 Errors 7 Versi o n 89 0 Sum m ary : Th e s cree n m en us a re i n two l ev el s.
2 Genera l Operati ng Kn o wle dge 20 – T h e digi t entered i s i nter pret ed as an i nt eger o r as a deci m a l di gi t b ef o re or a f t e r t h e dec i m al po i nt h as been pressed, r especti vel y .
3 Genera l Display in g Areas a nd Actions E xe cuted on Th em 21 3 Gen eral Displayin g Areas an d Actio n s Execu ted o n Them Each general d i spl ay i ng area is access ib le any t i m e, i ndependen t o f the curre nt opera ti on m ode or oth er s tate s of c on trol .
3.1 POSITION Screen s 22 3.1 POSITION Screens There can be fi ve t y pes o f POSIT ION screens. T h e f irst f o ur scr een s dis pla y s t he sel ect ed po si t i o n wi t h bi g-si ze ch aract ers, .
3.1 POSITION Screen s 23 CARTESIAN POS I TION Scr een: In t h e state of pol ar c o ordi n ate i n t e rpol ati on on (G12 .1) i t ind ic a t e s t he t o o l p o s it io n in t he p r o g r a mme d C a r t e s ia n c o o r d in at e sy st em . In t he stat e of pol ar coordi n ate i n t e rpol ati on of f (G13 .
3.2 CHEC K S creen s 24 3.2 CHECK Screens Thi s s cr een serves f o r di spl ay i ng runn i ng pr ograms an d t hei r st at es. 3.2.1 P ROGRAM TEXT Scr een, Listing of Running P rogr am In t he l o wer part o f gen eral di s- pl ay in g ar ea t h e l i st o f the run- ni ng pro gram can b e seen.
3.2 CHEC K S creen s 25 3.2.3 LA ST and ACT IVE scr eens. G Codes and Com pensations. On the LAS T and ACTIVE screens t h e acti ve G codes and co m p en sat i o n s under b l o ck di spl ay (LA ST ) and pr ogr am ex ecut i o n (ACTIVE) can b e seen .
3.2 CHEC K S creen s 26 Act i o n I can be used for i nput of i ncrem ental oper ato r. A ct i o n Bl oc k D el ete cl ear s t h e w h ol e b l ock i n b uf f e r.
3.2 CHEC K S creen s 27 Oper ation Modes Actions ( Modes) The f o l l o wi ng m o des can be sel ect ed: Edi t 1 Au t o 2 Mdi 3 Jo g 4 In cr 5 Handl e 6 Ref 78 9 0 Axes Actions In t h e m enu bar al l ax es o f t he m achi ne t oo l ar e l i st ed. Her e t he axis, wit h which a n a ct io n m ust be done, can b e sel ect ed.
3.2 CHEC K S creen s 28 Clear Rel ative P osition Actions (Cle ar Rel pnt ) The relati ve co ordin at e di spl ay s can be zero ed by m eans o f acti o n keys .
3.3 PR OGRAM Scr eens 29 3.3 P ROG RAM S cr een s Screens o f acti o ns ex ecut ed o n par t prog ram s. 3.3. 1 DIRECTORY Screen In t h e to p li ne o f gen eral di spl ayi ng area the num ber o f prog ra m s i n m em o ry an d the f ree m em o ry in by t es can be seen .
3.3 PR OGRAM Scr eens 30 New Act ion: When p re ssing t he softkey a wi ndo w opens in t h e bo t t o m le ft p a r t o f general dis pl ay i ng area, where t h e pro gram n um- ber can b e ty ped i n. T h e i nput can be t erm i nated b y an y arrow key .
3.3 PR OGRAM Scr eens 31 DNC co ntact wo rki ng o n the basi s o f DNC pro t oco l can b e i m pl eme nt e d. T he Char t ac t i o n i s on l y ef f ecti ve i n Ed i t m ode.
3.3 PR OGRAM Scr eens 32 Last Acti on: Whe n pr es si ng t he k ey t he hi g hl ight ing ba r g o es t o t he last bl o ck o f the pro gram . Check Acti on: When p re ss i ng t he ke y co nt ro l br i.
3.3 PR OGRAM Scr eens 33 3.3.4 BLOCK INP UT Screen In t h e upper part o f gen eral di spl ay in g area t he current po s i - ti on c an be see n . It i s poss i b l e to e nt e r s in g le blo c k a s w e ll a s t o re-e xe cute or to m odi f y a b l ock entered earl ie r on by pressi ng action menu key .
3.4 OFFSE T S Scr een s 34 3.4 OFF S ETS Screens Screens o f acti o ns ex ecut ed o n zer o poi nt an d o f f set regis t ers. 3.4. 1 WORK OFFSE TS Scr een In t h e gen eral di spl ayi ng area are of f set v al ues o f G5 4, .
3.4 OFFSE T S Scr een s 35 act i vated b y pressi ng action menu k ey : Cl ear gro up 1 Cl ear al l 2 I 3 /2 4 Sav e 56 7 8 9 0 Cl ear Group Action Menu: When p re ssing t he ke y t he q ue st io n CL.
3.4 OFFSE T S Scr een s 36 key s an d . Thi s bar s el ect s t h e off set regi st er t o be m o di fi ed . Ac tions of TOOL OF FSE TS S cr ee n Ac t i o n s execut ed o n T OOL OFF SE TS screen o ver.
3.4 OFFSE T S Scr een s 37 On t h e f i gure s b el ow the i nterp retati o n o f the i m agi n ary to ol nose n um ber ( Q) can be seen ..
3.4 OFFSE T S Scr een s 38 3.4. 3 WORK OFF SET M EASURE Scr een In t h e upper part o f gen eral di spl ay in g area t he current t oo l po si t i o n can b e s een.
3.4 OFFSE T S Scr een s 39 For detai l ed desc r i pt i o n of wor k o f fs et m easure see the chapter 7.2.1 “Work Offset M ea- sure” on t h e page 76 . 3.4.4 TOOL LENGTH OFF SET M E ASURE Scree n In t h e upper part o f gen eral di spl ay i ng area the po si t i o n di s- pl ay can be seen.
3.4 OFFSE T S Scr een s 40 For detai l ed desc r i pt i o n of wor k o f fs et m easure see the chapter 7.2.2 “Tool Length Off set Measur e inside the Machine” o n t h e page 79 .
3.5 GRAP HIC POS ITION Screens 41 3.5 GRAP HIC POSITION S cr eens In aut om at i c oper ati o n m o de t h e graph i c posi t i o n di spl ay shows th e p ath of th e i m a gi n ar y tool nose. In the case o f graphi c po si t i o n di spl ay the t oo l no s e pat h s t o r ed in a bu f fer i s d r aw n o n t h e screen .
3.5 GRAP HIC POS ITION Screens 42 In case t he val ue of t h e auto er ase i s othe r tha n z ero, wh en starti ng t h e autom ati c progra m executi o n b o th t he drawi ng area an d the buf f er are cleared.
3.5 GRAP HIC POS ITION Screens 43 3.5. 2 DRAW Screen In the drawi ng area i n th e m i ddl e of sc reen t h e cu rren t tool cen t e r i s sh own by a cross . Th e f o l l owi ng i nf o rm at i o n can be r ead i n t he t op ri ght cor n er of t h e s cr een : Current f eed, spi ndl e rev o l ut i o n and t he n um b er of the curre nt to ol .
3.5 GRAP HIC POS ITION Screens 44 Down ( PgDn). By m ean s of sof t k ey s, a s we l l as t h e pa ge ke y s the draw i ng are a can be hal ved or do ub l ed.
3.6 SETTIN G Sc r e ens 45 3.6 SETTING Screens The f o l l o wi ng screens can be f o un d i n t h i s m enu; LOCA L MACRO VA RIAB LES #1–#33, COMM ON M ACRO VA RIABL ES #100–#199 and #500–#599, TIMER and COUNT ER, TOO L PO SITION TA BL E, PLC TA BL E, TOOL WEA R TA BLE, U SER’ S PA RA MET ERS an d SECU RITY SETTINGS .
3.6 SETTIN G Sc r e ens 46 3.6. 2 Scr een o f COM MON MACRO VARI AB LE S #100–#199 In t h e gen eral di spl ayi ng area co m m o n m acr o v ar i abl es #100–#199 and t h ei r v al ues can be seen .
3.6 SETTIN G Sc r e ens 47 3.6. 3 Scr een o f COM MON MACRO VARI AB LE S #500–#599 In t h e gen eral di spl ayi ng area co m m o n m acr o v ar i abl es #500–#599 and t h ei r v al ues can b e s een .
3.6 SETTIN G Sc r e ens 48 3.6. 4 TIMER AND COUNTER Screen In t h e gen eral di spl ayi ng area the di f f eren t ti m ers an d coun ters c an be se en. T he highli g ht i ng bar can b e m ov ed to th e ti m er or cou n ter t o b e modi f i ed b y m eans o f arrow ke y s.
3.6 SETTIN G Sc r e ens 49 The l engt h of t h e t o ol po t tabl e can be set i n par am et er MA GAZI NE No. 0061. I n par am et er MA GA ZINE th e n um be r of to ol pot s i n th e m agaz i ne i s to be en t er ed. L i ne 0 of t ab l e sh ows the code o f the to ol i n s pi n dl e, i .
3.6 SETTIN G Sc r e ens 50 ac ti ons i n th e m en u b ar, th e m ea ni ng o f wh i ch i s th e u sua l . Wi t h Exec i n eff ect t he sel ect ed li ne i s cl eared. Save Action: W he n pres si n g the key t h e program nu m b er ca n be en tered i nto t h e b ottom d a ta i nput l i ne.
3.6 SETTIN G Sc r e ens 51 pro gram can als o be nam ed there. A s t he ef f ect o f key s and v a lu es a r e sav ed in t he appro pri at e m acr o v ari abl e. It i s regis t ered in th e di rect o ry n o t un der progra m n um be r O, b ut u nd er ad dres s T.
3.6 SETTIN G Sc r e ens 52 3.6. 8 SECURITY PANEL S cr een The co n t ro l pro v i des wi de-r an ge da t a sec uri ty se rvi ce. Th e pi cture show s t he SE CURIT Y PANEL screen.
3.6 SETTIN G Sc r e ens 53 The bel o w t abl e co ntai ns t h e co des o f t he appro pri at e fun ct i o ns : Fu nc tion Code Functi o n Code Ge neral Se cu r ity Gate Genera ted wor k offs ets 15962.
3.6 SETTIN G Sc r e ens 54 i s enter ed t h e d ata i nput can b e closed by m eans o f b ut t on an d th e f un cti o n i s enab l ed. Clos e action : If a f un cti on i s to be l ocke d m o v e s y m bol = (curs or) t o the f un cti o n . Pres s Close b utto n .
4 Editing part prog r ams 55 4 Editin g P art Program s 4.1 St r ucture of Par t Pr ogram Th e pa rt p ro g ram i s m ade up of bl ocks . A bl o c k con si sts o f word s. Wor d: Address and Data A word i s f orm ed b y t wo com pon en t s : A ddre ss an d data (e .
4 Editing part prog r ams 56 Beginning and end of progr am T he p ro g r am be gins and end s wit h cha ra ct e r % . A s a n ew progra m i s l o ad ed w i t h the he l p of NEW ac t i on on DIR EC TORY screen str i ng % Onnnn s % is fo r me d a u t o ma t ic a lly.
4 Editing part prog r ams 57 4.2 Division of EDIT Scr een during Editing 1 9 lin e s a r e k e p t fo r e d it in g in t h e mi ddl e of screen . The d ivis io n o f t h e se is a s fo llo w s: Li ne s ra ng i ng f rom No. 1 to No. 16 : program l i st an d ed i t f i el d .
4 Editing part prog r ams 58 4.3 B asic Editing Functions: Typing, Curs or Moving, Del ete, Ins ert, Select The edi t i ng get s st art ed as t h e ef fect of action menu key . B a sic e d it ing fu nc t io n s a r e imp le me nt e d w it h t he h e lp o f t h e fo llo w ing k e ys: – c ha racter s: < A >, <B >, .
4 Editing part prog r ams 59 If v al ue o f par am et er 0567 N STEP i s ot h er tha n 0, the bl o c k n um b er i s i n crea se d b y t h e v al ue gi ven at t he param et er f o r each push o f t he <ENTE R> key and t h is is a u t o ma t ic a lly inser t ed t o t he be ginni ng o f t he ne w blo ck at ad dr e ss N .
4 Editing part prog r ams 60 As the ef fect o f b ackspace key t he ch ar acter bef o re t he curso r i s del et ed and t h e character s b ehi nd st ep f o rward. Regardi ng l o gi c li nes (bl o cks) t h e sam e r earrangem ents are i n f o rce as those ref err i ng t o del et e key .
4 Editing part prog r ams 61 4.4 Editor Action M enu T h e fo llo w ing a ct io ns a s w e ll a s a c t io n g r o u p s a r e a va ila b le fo r e d it ing , w h e n act ion menu ke y is pr essed: F ile 1 Edi t 2 In sert mis c 3 In sert con d 4 In sert opera t 5 In sert fun ct 6 Windo w 7 Chan ge wi nd 8 Hel p 90 4.
4 Editing part prog r ams 62 Copy Action: By pres si ng t h e ke y the tex t sel ected e arl i er on i s pu t to t h e cl i pboar d and the o r ig ina l t e x t r e ma ins a t it s p o s it io n. Paste Action: B y pres si n g th e ke y t h e c onten t of t h e cl i pb oard i s i ns erted s ta rti n g f rom th e posi t i on n ex t t o the curs o r.
4 Editing part prog r ams 63 f o u nd stri ng . If n o t ex t i s gi v en af t er th e cap ti on R EPLA CE, Replace a c t io n is equi val ent t o t h e deleti ng o f the f o un d text.
4 Editing part prog r ams 64 sc ree n. B y return i n g to th e EDIT s cre en the o th er progra m can b e se en i n t he wi ndo w act i ve when ex i t i ng. The activ e win do w as wel l as the pr ogr am n u m ber s s ho wn in t he wi ndows ar e i ndi cat ed i n t h e 18 th s tatus l i n e.
5 Sw itching Ov er Ope ration Mo des 65 5 Sw itch in g Over Op eratio n Mod es W i t h t h e h el p of t h e data input k eyboar d t h e state o f opera ti on m o de s, s wi tch es , etc., di spl ayed on t he OPERATOR’S P A NEL screen can be chan ged b y m ean s of s of tke y s a f ter action menu key h as been pressed.
6.1 Manual R ef erenc e P oint R etu rn Mo de 66 6 Manu al Operat io n M o des Th e m an ual operati on m odes are a s f ol l o w s: Man ual ref erence po i nt retu rn Man ual h andl e f eed Increm ental j o g Jo g 6.1 M anual Ref erence Point Return Mode Ref erence po i nt can be ret urned o n l y upo n po wer-o n stat e o f the m ach i ne , i .
6.1 Manual R ef erenc e P oint R etu rn Mo de 67 hap pe ned y e t , s y mbo l !! can be seen b esi de the po si t i o n. I n case the r ef erence po i nt h as been ret urned o n al l ax es REF , i .e., the cap t i on i nd i ca t i n g l ack of ref eren ce pos i ti on i s cl eared f ro m th e ge n er al N C s tate f i e l d.
6.2 Jo g Mo de 68 6.2 Jog Mode Joggin g can onl y b e do ne upon po wer-o n stat e o f t he m achi ne, i . e. when there is n o EM G (em erg en cy st o p) st ate i n t h e ri ghtm o st f iel d ( gen er al N C stat e ) of status b ar. A f t er s el ecti ng t h e operat i o n m o de in t he 2 nd f i el d of status b ar c apti on JOG appear s.
6.2 Jo g Mo de 69 L Note: The above dis cussed cases are the basic cases of jog mode. By d if ferent machines f unctions contrary to t hese may be created by the machin e tool bui lder.
6.3 Increme n tal J o g Mo de 70 6.3 Increm ent al Jog Mode Increm ental joggi ng can onl y be do n e upon po wer-o n st at e o f the m ac h i ne , i .e. w he n the re i s no EMG ( e me r g e n c y s t o p ) st a t e in t h e r ig h t mo s t fie ld ( g e ne r a l N C st a t e) of stat us bar.
6.3 Increme n tal J o g Mo de 71 L War ning! If in case of greater incr ement sizes the jog button is left ho ld for a s hor t tim e, th e mo vem ent stops and the desired distance is not s tepped by .
6.4 Manual H an dle Mo de 72 6.4 M anual Handle Mode Mo ving by t he us e o f m anu al hand l e c an o nly be d o ne u po n p o we r- on state of the m ach i n e, i .e. wh en t h ere i s n o EMG ( e me r g e n c y s t o p ) s t a t e in t h e r ig h t mo s t fie ld ( g e n e r a l N C s t a t e) o f stat us bar.
6.4 Manual H an dle Mo de 73 Speed In case o f movi ng by the use o f t he m anual h andl e the speed o f t h e axi s depen ds upo n the sel ect ed in cr em ent si ze an d upo n t h e s peed of t h e r ot at i o n of t h e h an dl e. Th e m o v em en t i s star ted b y accel erat i o n an d fi ni shed by decel erat i o n .
7 Ac tio n s Exec uted in Manual O peratio n Mo des 74 7 Acti on s Execu ted in M an ual Operati on M o des 7.1 Single Block Oper ation A si ngl e b lock can be enter ed by selecti ng BLOCK INPUT screen o f t h e PROGRA M scr een menu a nd p re ssing t he action menu k ey .
7.2.1 Wo rk Ze r o Po int Of f se t Me asure ment 75 7.2.1 Wor k Z er o P oint Off set M easur ement If wor k o f fs et is to be m easured inside the m achine , sel ect F3 W . OF F S MEA SURE (w ork of f se t m easurem ent) screen o f OF F- SET S s cr een men u and press th e act ion menu ke y .
7.2.1 Wo rk Ze r o Po int Of f se t Me asure ment 76 Wor k Z er o P oint Off set Me asu r em ent, if Too l L eng th Eq ual s to To ol Overhang If t ool l en gth e qua l s to th e X- and Z-di r ecti o .
7.2.1 Wo rk Ze r o Po int Of f se t Me asure ment 77 Wor k Z er o P oint Off set Me asu r em ent, if Too l L eng th Eq ual s to Co ordinate Shif t If t ool l en gths are m ea sure d so tha t t h ey al so con t ai n th e of f se ts of th e wor k ze ro poi n t (s ee tool l ength m easurem ent) wor k o f f- se t s do no t have t o be m ea su re d.
7.2.2 T oo l Len g th Off set Measu r emen t i n sid e t h e Ma ch in e 78 7.2. 2 Tool Length Of fset M easur ement inside t he Ma chine To o l len gt h can be m easured al so inside the m achine . F o r th i s s of tke y F4 T. L ENG M EAS- UR ( to ol l engt h m easurem ent ) of F5 O F FS E T S a ct io n me nu m ust be sel ect ed.
7.2.2 T oo l Len g th Off set Measu r emen t i n sid e t h e Ma ch in e 79 If No Wo r k Z er o Po int Of fs et Mea sur em ent ha d Ta ke n P la ce P r ev io usly If n o wo rk zero poin t o f fset had t aken pl ace previ o us l y , t h e ap- pro pri at e wo rk of fs et o f the se- l ect ed co ordin at e sy st em i s zero (M x =0 , M z = 0).
7.2.3 Auto matic To ol Le ngth O f fs et M eas ureme n t 80 7.2.3 Automatic Tool Length Off set M easur ement To o l len gt h of fs et s can al so b e m easured autom atical ly , pr ovi ded the m achi ne is m o unted wi t h a t oo l o f fs et sensor .
7.2.4 Calibrating To o l Of f se t Se n s o r 81 7.2.4 Cal ibrating Tool Off set Sensor The t o ol of fs et sensor cal ib rat i o n m eans t h e defi ni t i o n an d sto rage o f b ut t on po si t i o ns at para- m eters CON TAC T. Th e s en sor ca n b e ca l i b rated i n t w o w ay s.
7.2.4 Calibrating To o l Of f se t Se n s o r 82 Calibr at ing the Sensor to the Coor dinate S ys tem of Chuck The encl o sed di agram bes i de sh o ws t h e in - te rp re ta ti on of C ON TA CT pa ra m e ter s .
7.2.4 Calibrating To o l Of f se t Se n s o r 83 Calibr at ing the Sensor to Refer ence Point The f i gur e b esi de shows the i nterpr etat i o n o f CO NTA CT pa ram eters . L e t u s e x a mine t he fo llo w ing e xa mp le . Pl ace a t oo l , t h e overhan g o f wh i ch i s known i n th e too l hol der.
8.1 Auto matic M od e 84 8 M ode s of A utom at ic Op er a ti on The m o des of auto m at i c operat i o n ar e: A utom ati c Edi t Man ual Data In put 8.1 Aut om ati c Mode Pro gram ex ecut i o n i n aut omati c m o de can onl y be do n e upon po wer -on st at e o f t h e mach i ne, i .
8.1 Auto matic M od e 85 executed o n t h e transm itt er si de. Pro gram dn c- pl us.exe can be e x ecu t e d on IB M P C or on a co m pat i bl e co m put er.
8.2 Edit Mo de 86 8.2 Edit Mode In case t here i s no PLC pro gram or PLC pr ogr am o r param et er are a i s damaged i n co n t ro l , edi t m ode i s a cti va ted af t e r t u rni ng the power on . . Edit mode i s i ndi cat ed by capt i o n EDIT i n th e l ef tm ost f i el d of t h e status b ar.
8.3 Manual Da ta Input Mo de 87 8.3 M anual Data Input Mode Pro gram ex ecut i o n in man u al data i nput m o de can o nl y be do ne up on pow er -on s tate of th e m ach i ne , i .e. wh en t h ere i s n o EMG ( e me r g e n cy s t o p ) s t a t e in t h e r ig h t mo s t fie ld ( g e n e r a l N C stat e) of stat us bar.
8.3 Manual Da ta Input Mo de 88 In m anual dat a i nput m o de, duri ng pro gram ex ecut i o n, t h e operat io n o f t he fo ll o w i ng f u nct io ns co rresponds t o that i n aut o m at i c m o de: – Si ngl e b l o ck executi o n – C ond i ti ona l STOP – C ond i ti ona l bl o c k – Dry run – Lo c k ing p o s s ib ilit ie s .
9 Ov erride S w itche s 89 sw itch sta te % 10 21 32 45 51 0 62 0 73 0 84 0 95 0 10 60 11 70 12 80 13 90 14 100 15 110 16 120 9 Overri de Sw itch es The co n t ro l can oper ate three o verri de swi t ches : – th e f eed rate, – th e rap i d trav erse , an d – th e s pi nd l e sp eed ove rri de sw i t ch es.
9 Ov erride S w itche s 90 sw itch sta te % 1F 0 22 5 35 0 4 100 sw itch sta te % 15 0 26 0 37 0 48 0 59 0 6 100 7 110 8 120 9 130 10 140 9.2 Rapid Tr averse Over ride Switch The rapi d tr av erse o v.
9 Ov erride S w itche s 91 pressi ng t h e butt o n t he contro l rest or es the pro gram m ed 100% r ate. Du ri n g thr ead cutti ng G 33, G 34, G 76, G7 8 an d tapp i n g cy cl es G84 .1, G84 the spi nd l e sp eed o v err i de swi t ch i s i nef fecti ve.
10 Pro gram Exec ution Start and Sto p 92 10 Progr am Exec u tion Start a n d Sto p The pro gram ex ecut i o n i s st art ed by the use o f the ST A RT b ut t o n.
10 Pro gram Exec ution Start and Sto p 93 At t he sam e tim e so m e gl o bal m essages are al so cl eared f r om the m es sa ge f i el d of the status b ar. The PLC pr ogr am (general ly ) sto ps spi ndl e r ot at i o n an d s uspends opera t i o n un der ex ecu t i on.
10 Pro gram Exec ution Start and Sto p 94 executes bl o ck co n t ai ni ng co de M01 i f swi t ch COND. ST OP i s o n, th an STOP s tate i s assum ed an d t he m achi ni ng sto ps. W ith ST A RT but to n t he m achi ni ng i s c o nt inued . Nothi ng h appe n s i f swi t c h C ON D.
11 Interv entio n in the C ou rse o f P r o gram Exec utio n 95 11 In terven tio n in th e Cou rse of Pro gram Ex ecu tio n 11.1 Condit ional B l ock Skip I f a t t he beg inni ng o f blo ck co n- di t i o n al bl o ck ski p /n i s pr o- gram m ed (n m eans t h e num ber of the con di ti ona l bl ock s wi tch ), th an – i f swi t c h N o.
11 Interv entio n in the C ou rse o f P r o gram Exec utio n 96 11.3 Intervention by M eans of M anual Handle in Aut om atic Oper at ion The m anual h andl e o perat i o n can al so b e tur n ed on paral l el to t he aut om at i c o perat i o n .
11 Interv entio n in the C ou rse o f P r o gram Exec utio n 97 Ef fect of intervention to coordinate system – T h e ma nual h andl e pul ses are al so add ed to t h e of f set o n t he appro pri at e axi s i n t h e com m o n wor k zero po i nt of fs et regis t ers.
12 Deb uggin g Par t Progra m 98 12 Debuggin g th e Part Program The f o l lowi ng f uncti o n s hel p the t esti ng, deb uggi ng o f the part pr ogram: – si ngl e bl o ck ex ecut i o n , – dry run , – lo c k in g p o ss ib ilit ie s a n d – tes t ru n.
12 Deb uggin g Par t Progra m 99 12.3 M achine Lock Function Swi t ch MA CHINE LOCK can be reached o n OP ERA T OR’ S PANEL o r POS ITION screens . Aft er pr e ssing t he action menu key F5 CONDI TIONS act i o n m enu m ust be sel ect ed, tha n sof t ke y MA CHIN E LO CK needs to be pressed.
12 Deb uggin g Par t Progra m 100 T h e d iffe r e nt fu n c t io n a nd a x is lo c k in g p o s s ibilit ie s c a n b e c o m b i n ed opti ona l l y .
13 Interruptio n an d R es tar t o f A uto matic O peratio n 101 13 In terru pti on and Rest art of Au tom atic Op eratio n In m any cases t he auto m at i c oper ati o n n eeds t o b e i nter rupt ed, t h an l at er o n t h e m achi ni ng t o b e c o n t i n ued .
13 Interruptio n an d R es tar t o f A uto matic O peratio n 102 i f m ach i n i n g i s s t a rted i n INTD s t a t e of autom ati c m o d e an d STAR T b utt on i s p res sed , con t rol re gi st ers ST OP st at e and m essag e REST ORE MODA L F UNCT IONS? Y i s di spl ay ed (Y= y es).
13.3 U n c o n d itional R es tart of Auto matic Ope ration 103 13.3 Uncondit ional Restart of Automatic Operation If autom ati c opera t i on i s started f rom i nterru pted s tate (INTD) u nc ond i .
13.3 U n c o n d itional R es tart of Auto matic Ope ration 104 2 nd case: in state G40 interrupting oblique linear interpolation L e t u s e x a mine fr a g me n t s o f t h e fo llo w ing s amp le p r o g r a ms: Program No. 1: ... N40 G90 G0 X20 Z–10 N50 X80 Z–60 N60 Z–85 .
13.3 U n c o n d itional R es tart of Auto matic Ope ration 105 If i n t he sel ect ed pl ane t he address o f one o f t he axes h as not b ee n p ro g ram m ed (e.g ., Y) an d m ove m en t h as b een m ade al so i n t h i s d i rec ti on, or i n Z d i rec ti o n, th e m ove m en t m ay b e l ed back t o t he 1 st cas e, i .
13.3 U n c o n d itional R es tart of Auto matic Ope ration 106 The cases bel o w ref er to t he axes i n t he sel ect ed pl ane i n when of f se t m ode i s on . To i n t e rrup- t i o n of axi s m o v emen t s o ut si de t he sel ect ed p l ane refer t o i nte r rupt i o n cases in st ate G40.
13.3 U n c o n d itional R es tart of Auto matic Ope ration 107 W hen m anual m o v em ent i s do ne to a posi - ti on, w h i ch i s l ef t f rom t h e en d posi t i on of t h e circl e, acco rdi ng t o the di agram, t he con- t rol pro ceeds al so as di scussed ab o ve.
13.4 Auto matic O peratio n Re start w ith BL OC K R ESTA RT C onditio n 108 13.4 Aut om ati c Oper ation Res t ar t with B LOCK RE START Condition If t h e con di t i on B LO CK RESTA RT i s sw i t c.
13.4 Auto matic O peratio n Re start w ith BL OC K R ESTA RT C onditio n 109 13.4.3 Case s of Return by Means of B L OCK RESTART Condition Return to B l ock Star t Pos ition Af ter Inter rupting Simpl.
13.4 Auto matic O peratio n Re start w ith BL OC K R ESTA RT C onditio n 110 X=100, Y=70, Z=10. 3 rd p a r t b lo c k : H o le ma c hin ing a nd r e t r a c t io n t o s t a r t p o s it io n ( G 9 8) or to R -poi nt (G99 ). In th i s pa rt b l ock th e s tar t p os i ti on i s coor di n a te X= 10 0, Y= 70 , Z =2.
13.4 Auto matic O peratio n Re start w ith BL OC K R ESTA RT C onditio n 111 5 th case: Return to block start position after interrupting machin ing in of f s et mode at outside corner By t h e us e o.
13.5 Auto matic M od e R es tart w ith B LO CK R ETUR N Co n ditio n 112 13.5 Automatic M ode Restart wit h B L OCK RETURN Condition If auto m at i c oper ati o n h as been i nt errupt ed, m anual ope.
13.5 Auto matic M od e R es tart w ith B LO CK R ETUR N Co n ditio n 113 13.5.3 Cas es of Retur n by Means of Condition BLOCK RETURN Cases o f ret urn by m eans o f BLOCK RE TURN co ndi t i o n cor re.
13.5 Auto matic M od e R es tart w ith B LO CK R ETUR N Co n ditio n 114 t h e canned cy cle rest art ed by m eans o f condi t i o n BL OCK RET URN consi st s of 3 part bl ocks: 1 st par t b l o ck: P.
13.5 Auto matic M od e R es tart w ith B LO CK R ETUR N Co n ditio n 115 5 th case: Return to interr uption point machining in of fset mode at outside corner By t h e us e of t h e BL OC K R E T U R N.
13.6 Auto matic Op eratio n S tart afte r B loc k Se ar c h 116 13.6 Aut om ati c Oper ation Star t af ter Block Sear ch In the course of m ac hi ni n g the re m ay be a n eed f or ex ecu ti ng th e p rogr a m s el ec ted f or a uto- m ati c m o de n o t f ro m the f i rst b l ock, b ut f ro m a b l ock wi thi n th e pr o g ram .
13.6 Auto matic Op eratio n S tart afte r B loc k Se ar c h 117 pressi ng k ey . If the num ber o f the subpro gram i s n o t n ume r i c, bu t i s a n a r i t hmet ic e xp r e ss io n it w ill no t o p e n t h e s u bp r o g r a m.
13.6 Auto matic Op eratio n S tart afte r B loc k Se ar c h 118 Spindl e Rotation Code: M 3 The co m man d ref er ri ng t o t h e l ast spi ndl e r ot at i o n i s gathered, i n th i s c as e M3 . Coolant Code: M 8 The co m man d ref er ri ng t o co olan t h andl i ng i s gat hered, i n t h i s case M8.
13.6 Auto matic Op eratio n S tart afte r B loc k Se ar c h 119 Other Intervention Pos sibiliti es Befor e S TART It i s po ssi bl e t o change t h e o rder o f ex ecut i o n, as well as to can cel the execution o f ot her M co des b ef o re st art i ng t h e execut i o n of data gathered i n aut om at ic mo d e .
13.6 Auto matic Op eratio n S tart afte r B loc k Se ar c h 120 ke y ha s b een pres se d, BL OC K SEA RC H ac t i o n m us t b e pre ss ed on V IEW scre en . By t h e use of INTERRUPTED softkey the co n t ro l st art s searchi ng f o r t he bl o ck, t he executi on of whi ch h as been i nt errupt ed.
14 Listin g of Mess ages an d th eir Co des 121 14 Listing o f M essages and th eir Codes Th ere m ay be two t y pes o f m es sag es : Loc al an d gl oba l . 14.1 Local M es sage Local mes sages are t h e o nes connected t o an act i o n ex ecut ed o n a cert ai n scre en , an d are n ot av ai l ab l e on a n y o th er s cre en .
14 Listin g of Mess ages an d th eir Co des 122 Messages of cus tom macros : – e rro r m es sa ges program m ed b y t h e us er an d wa i t i n g f o r to be can cel ed, o r – m es sa ges program m ed b y the use r wai t i n g f o r STA RT.
14.3 Lis tin g of Glo bal M es sag es 123 14.3 Listing of Global Messages Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 0 SER VO 1 If the po sitio n dev iatio n v alue e x ceed s th e val ue speci fied a t th e ap pr opr ia te pa r am e- ter , ser vo al ar m occu rs .
14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 124 60 PL C TIMEOU T 1 If e it her mo dule : 001 o r module :002 of PL C pro gram do es not e xpire in the time slic e r e se rve d f o r it, me ss age PL C TIM E- OU T 1 o r 2 is display ed.
14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 125 999 SHOR T MON Th is messag e is displ ay ed, i f MON (Ma - c h ine O N) o utput o f c ontrol is sho rt-cir- cu it ed or over l oad ed .
14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 126 1102 R EFER ENCE PO INT t3 This me ssag e is display ed, if the zero pul se h as not b ee n fo und aft er lea ving the ref ere n c e s w itch w ithin the d istance spe c- if ied at p ar ame ter SWSHIF T + : ZER OD- IS.
14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 127 1105 REF E R ENCE POINT t6 Th is message is display ed, i f dur in g refe r - en ce p.
14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 128 1340 LIMIT t+ Th is messag e is displ ay ed, i f o n e of th e axe s has run o n limit s w itch o r o n o ve rtr a- v el po sitio n spe cif ied at a paramete r in dir e ction –.
14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 129 2000 PL C ER ROR 001 At most 152 di f fe r e n t messages c an be se nt by PL C. The me ssa ge te xts ar e o ptio nal. In c ase no te xt is adde d b y th e pro grammer o f P LC , mes sage PL C ER RO R ijk is displ ay ed .
14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 130 3006 VA LU E EXCES S H , D, P If in to ol o ff se t se lec tion (H ) o r (D ) the n um ber en ter ed u nd er t h e a dd res s ex ceeds the ran ge p ermitted.
14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 131 3018 ,A I N G2 , G3 If in circu lar inte r po latio n b loc k (G 2, G3 ) angle ( ,A) has b ee n pr o grammed. Th e m essage i s can - celed by RESE T key .
14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 132 3029 GROU P NUMBE R IS T OO HI GH If in blo ck G 10 L3 (f illin g u p lif e time ta- ble) t h e n um ber of tool gr oups ex ceeds th e maximum v alue reg iste r e d o n par ame ter 1181 GRO UP NUM .
14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 133 3040 G38 NOT IN G0, G1 If vec tor hold blo ck G38 was program med and the interpo lation c od e is n o t G0 o r G1. Th e m essage i s can - celed by RESE T key .
14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 134 3051 G2 2, G2 8, ... G3 1, G37 If in b lo ck G22 in c o rr e ct ad dres s is fo u nd,.
14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 135 3059 3060 3061 3062 3063 3064 B AD MA CR O STA TE- MENT If the mac r o exp r e ss ion is s y n tac tically in cor r ect. Th e m essage i s can - celed by RESE T key .
14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 136 3073 NOT E XIST IN G PRO - GRAM NO. If , in c ase o f s ub pro gram call (M 98 P ) o r macr o call (G65 o r G66 or G66.
14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 137 3086 DEF INITI ON ER RO R G51 If s caling axis by axis is p r o gr amme d (G 51 X Y Z I J K ) and X and U , or Y an d V, o r Z and W are in o ne b lo ck.
14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 138 3100 3101 B LO CK N OT F OU ND If the b lo ck se ar c h e d f o r is not f ound and the e nd of prog r am is reac h e d (M 2, M 30 or %).
14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 139 3123 3124 3125 3126 3127 3500 PROGR AM EDIT ED Th is message is displ ay ed, if p rog.
14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 140 3508 NC ST ATUS TA B LE BAD I f th e ch eck sum of th e mem ory a r ea con - tainin g the gene r al N C state , pres erv ed upon pow er -o ff is f alse.
14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 141 3518 DIR ECT O RY FU LL At m o st 254 progra ms can b e stored, fo r the f ile manage r b uilt in co n tro l enab les th e registra tion of 254 program s in the di - r ec t o r y .
14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 142 3549 RESTORE MODAL FUNC- TIONS? Y If AU TOM ATIC op eratio n is starte d f r o m IN TD statu s b y means o f S TAR T, the co n tro l regis ters S TOP s tatus and qu es tion RESTORE MODAL FUNCTIONS? Y is display ed (Y=y es).
Notes 143 No tes.
144 Alph abetical ind ex: A c c e s s f o r b i d d e n ................. 12 A d d r e s s ........................ 56 A l p h a b e t i c a l k e y s ................. 10 A r r o w k e y s ..................... 10 B e g i n n i n g o f p r o g r a m .
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