PolarisメーカーHawkeye 2x4の使用説明書/サービス説明書
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A car d cont aining import ant A TV saf ety infor mat ion should be at tac hed to t he owner ’s manual on t he next page. If you c annot loc ate t his c ard, or if it has been rem oved, pleas e call 1-800- 342-3764 f or ass ist ance.
1 WELC O ME Thank you f or purc ha sing a Polar is vehicle , and welc ome to our wor ld-wide f amily of Polaris owne rs. W e proudly produc e an exc iting line of utility an d re cr ea tiona l produc ts.
2 Copyr ight 2005 Pol a ri s Sa l e s Inc . All inf or ma t i on c ont a i ne d wi t hi n t hi s publi c a t ion i s ba s e d on the l a t e s t pr oduc t i nf or ma t i on a t the t i me of publ i c a t i on.
3 TABLE OF CONTE NTS VEHICLE IDENT IFI CA TION NUMBERS 5 ....... SA FE TY 6 ................................... CONTROL S 31 ............................... FEA TURES 39 ............................... OPE RA TION 42 .............................. EMI SSION CONT ROL SYST EM S 63 .
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2 1 3 31XX 5 VE HICLE IDENTIFICATION NUMBERS Recor d your A TV’ s identifica tion number s and ke y number in the sp aces pro vi ded. Rem ov e th e spare k ey and st ore i t i n a s afe pl ace.
6 SA FETY Safety D ecals and Locations W arning d ecals have been pl aced on the A TV for your protecti on. R ead and fol low th e ins t ructi on s o f th e decals on th e A TV carefull y .
7 SA FETY Safety D ecals and Locations IMPR OPER TI RE PRESSU RE O R O VER LOAD IN G c an c au se los s o f c ontr ol r es ulting in SEVERE I NJ URY O R DEA T H. TI RE PRESSU RE IN PSI ( KPa) : FR ONT 5 (34,5) REAR 5 (34,5) MAXIM UM WEIGHT CAP ACITY (G ros s V ehicle W eight) INCLUDING MACHINE, DRIV ER AND CARGO IS: 93 0 LBS .
S DO NOT T OW FROM RACK OR BUM PER. V ehic le damage or tipov er may r esult c ausing s ev ere injur y or death. T ow only from tow hook s or hitc h. S Max Rac k Loads : Front 70 lbs. (32 k g) R ear 100 lbs . (46 k g) 7173740 W ARNING Operat ing this A TV i f you a re under the age of 16 i ncreases your ch ance of severe i nj ury or d eat h.
ALL WHE EL DRIVE SWITCH Do not push s witch t o engage A WD if the rear wheels are spinning. This m ay c ause sev ere drive s haft and clutc h damage. See your Owner ’s Manual. 7079780 7172564 Pushing rev erse override but ton may cause sudden inc reases in power and tra ction i f too m uch thr ottl e is applied.
1 2 3 4 5 10 SA FETY Safe Riding G ear Always we ar c lothing suited to the t ype of riding. A TV riding r equires spec i a l pr otective c lothing f or comf ort a nd to re duce the cha nce of injury . 1. Helm et Y our he lmet is the most impor tant pie ce of prote ctive gea r for safe riding.
11 SA FETY Operator S afety W ARNING Failur e to f ollow t he warnings c ontained in t his m anual can r esult in serious injur y or death. A Polaris A T V is not a t oy and can be hazardous to oper ate. T his vehicle handles different ly t han ot her vehic les, such as motorcycles and cars.
12 SA FETY Operator S afety The f ollowing two page s identif y signal words a nd symbols t hat a ppear in this manua l. Y our saf ety is involved whe n these word s and symbols ar e used. Beco me fa miliar with their mea nings bef ore r eading the manua l.
13 SA FETY Operator S afety W ARNING Serious injury or deat h can r esult if you do not f ollow thes e inst ruct ions and pr ocedures , whic h are out lined in fur ther det ail within your owner ’ s m anual. S Rea d this manual and a ll labels ca ref ully , and follow the oper ating proce dures desc ribed.
14 SA FETY Operator S afety S Alway s have t he A TV i nsp ected b y an aut hori zed P ol aris d ealer if it ’ s been i nvolved i n an accident. S Ne ver ope rate on hills too stee p for the A TV or for your a bilities. Pra ctice o n smalle r hills befo re a ttempting lar ger hills.
15 SA FETY Operator S afety S W et br ake s may ha ve re duced stopping a bility . T est the br akes a fte r lea ving wate r . If ne cessa ry , apply them lightly seve ral time s to allow frict io n to d ry out t he pad s. S Always che ck for obstacle s or people behind the A TV befor e oper at- in g in rev erse.
16 SA FETY Operator S afety W ARNING POTENTI AL HAZ ARD Oper ating t his A TV wit hout pr oper inst ruct ion. WHA T CA N HAPPEN The r isk of an acc ident is great ly incr eased if the oper ator does not k now how to oper ate t he A T V proper ly in differ ent s ituat ions and on different t ypes of t errain.
17 SA FETY Operator S afety W ARNING POTENTI AL HAZ ARD Carr ying a passenger on an AT V. WHA T CA N HAPPEN Carr ying a passenger great ly reduces t he operat or ’s ability to balance and cont rol t he A TV , which could caus e an accident and injury t o t he operat or and/or pas senger .
18 SA FETY Operator S afety W ARNING POTENTI AL HAZ ARD Oper ating t his A TV on public st reet s, r oads or highways. WHA T CA N HAPPEN The A T V c ould collide with anot her v ehicle. HOW T O A VOID THE HAZ ARD Never oper ate t he A T V on any public st reet , road or highway , including dirt and gr avel roads .
19 SA FETY Operator S afety W ARNING POTENTI AL HAZ ARD Oper ating t he A T V af ter c onsuming alcohol or dr ugs. WHA T CA N HAPPEN Consumpt ion of alcohol and/ or drugs could ser iously aff ect oper ator judgment . Reac tion t ime m ay be slower and operat or balance and per cept ion could be affec ted.
20 SA FETY Operator S afety W ARNING POTENTI AL HAZ ARD At tem pting wheelies , jum ps and other st unts . WHA T CA N HAPPEN At tem pting s tunt s inc reases the c hance of an ac cident , including an over tur n. HOW T O A VOID THE HAZ ARD Never at tem pt wheelies, jumps, or ot her st unts .
21 SA FETY Operator S afety W ARNING POTENTI AL HAZ ARD Removi ng hands from t he handlebars or f eet fr om the f ootr est s during oper ation. WHA T CA N HAPPEN Removing ev en one hand or f oot c an reduce abilit y t o cont rol t he vehicle or could caus e loss of balance and ejec tion f rom t he A T V .
22 SA FETY Operator S afety W ARNING POTENTI AL HAZ ARD Failu re t o use e xt ra caut ion when operat ing on exces sively r ough, slippery or loos e terr ain. WHA T CA N HAPPEN Opera ting on e xcessivel y rough, s lippery or loose ter rain could c ause loss of tr act ion or loss of cont rol, which could r esult in an accident or over tur n.
23 SA FETY Operator S afety W ARNING POTENTI AL HAZ ARD Oper ating on ex cess ively s teep hills . WHA T CA N HAPPEN The v ehicle may over tur n. HOW T O A VOID THE HAZ ARD Never operat e on hills too st eep for t he A T V or for y our abilities . Never oper ate t he A T V on hills s teeper t han 25 _ .
24 SA FETY Operator S afety W ARNING POTENTI AL HAZ ARD T rav eling downhill impr operly . WHA T CA N HAPPEN Im proper ly desc ending a hill could caus e loss of cont rol or overt urn. HOW T O A VOID THE HAZ ARD Always follow pr oper procedur es for t rav eling down hills as des cribed in the owner ’ s manual.
25 SA FETY Operator S afety W ARNING POTENTI AL HAZ ARD Im proper ly cros sing hills and tur ning on hills. WHA T CA N HAPPEN Im proper ly cr ossing or tur ning as hills c ould cause loss of c ontr ol or overt urn.
26 SA FETY Operator S afety W ARNING POTENTI AL HAZ ARD St alling, r olling backwar ds or impr operly dism ounting while climbing a hill. WHA T CA N HAPPEN The v ehicle could ov ert urn. HOW T O A VOID THE HAZ ARD Maint ain st eady speed when climbing a hill.
27 SA FETY Operator S afety W ARNING POTENTI AL HAZ ARD Im proper ly operat ing over obstac les. WHA T CA N HAPPEN Oper ating ov er obst acles c ould cause los s of cont rol or ov ert urn. HOW T O A VOID THE HAZ ARD Bef ore operat ing in a new ar ea, chec k f or obst acles .
28 SA FETY Operator S afety W ARNING POTENTI AL HAZ ARD Oper ating t he A T V t hrough deep or f ast -f lowing wat er . WHA T CA N HAPPEN T ires m ay float , c ausing loss of t rac tion and loss of c ontr ol, which could lead t o an accident or ov ert urn.
29 SA FETY Operator S afety W ARNING POTENTI AL HAZ ARD Oper ating t he A T V wit h improper modif icat ions. WHA T CA N HAPPEN Im proper ins tallat ion of ac cess ories or modif icat ion of t he A T V may c ause changes in handling which could lead t o an acc ident.
30 SA FETY Operator S afety W ARNING Leaving t he keys in t he ignit ion can lead t o unauthor ized use of the v ehicle res ulting in s erious injur y or deat h.
1 3 2 4 RUN OFF OFF 2 31 CONTROLS Engine E lectr ical S witches W ARNING Act ivat ing t he overr ide swit ch while t he thr ott le is open c an cause loss of cont rol, r esulting in s evere injur y or deat h. Do not ac tiv ate the ov erride s witc h while the t hrot t le is open.
1 32 CONTROLS W ARNING Oper ating an A T V wit h st ick ing or impr operly oper ating t hrot t le cont rols c ould cause an ac cident and lead t o sev ere injury or death. Never s tar t or operat e an A TV with a s tic king or im properly operat ing throt t le.
1 2 33 CONTROLS Light S witches The light sw itch ( 1) is loca ted on th e left han dl ebar . It ’ s us ed t o turn the lights on and of f. NOT E: T he light s won’t wor k unless t he key is in the ON posit ion and the shut -off s witc h is in t he RUN posit ion.
1 34 CONTROLS Park in g Brak e W ARNING Oper ating t he A T V while t he parking br ake is engaged c ould result in an accident and ser ious injury or deat h. Always c heck t o be sure t he park ing brake is disengaged bef ore oper ating. Locking th e P arking Br ake 1.
1 35 CONTROLS Auxiliary Brake W ARNING Aggres sively applying t he auxiliary brake when bac king down a hill may c ause rear tipov er , whic h could res ult in s erious injur y or death. Use caut ion when applying t he auxiliar y brak e. Do not aggress ively apply the aux iliary br ake when going f orward.
1 2 36 CONTROLS Choke The choke a ssists in starting a c old engine. Ref er to the engine sta rting proc edur e on page 46 for corr ect choke and throttle se ttings during star ting. Fuel T ank The f uel t a nk filler c ap (1) is loca t e d dire ctly below the handleba r .
1 2 37 CONTROLS Recoil S tarter If the ba tter y has be en draine d or da mage d and c annot star t the engine , use of the re coil star ter (1) w ill allow ve hicle oper ation until repa irs can be made . The rec oil star ter is loca t e d on the right side of the mach in e.
H N R 1 38 CONTROLS Autom atic T r ansm ission Gear Selector The transmission ge ar se lec t or (1) is locate d on the right side of the vehic l e. H: High Gear N: Neutral R: Rev er se CAUTION Shif ting gear s wit h the engine s peed above idle or while t he vehicle is moving c ould cause t rans miss ion damage.
1 39 FEATURE S All W heel Dr ive (A WD ) System (A W D Models) The All W hee l Drive system is acti vat ed by t he A WD swi tch ( 1) on the right handleba r . When the s w i t c hi so n2 X 4 ,t h eA T Vi si n two- whe el drive at a ll times. When the switc h is on A WD, the A TV is in al l wheel d riv e.
40 FEATURE S In st rume nt Cl us te r The i ns t rum ent cl us t er meas ures distan ce in miles or kilome ters as we ll as hours of ope ration. It al so in clu des a rev erse s peed limiter f unction that limits the A TV’ s speed to a pproximate ly 7-9 mph.
2 1 4 3 41 FEATURE S In st rume nt Cl us te r Ri der Infor ma tion Center The ride r informa tion cente r is locate d in the instrume nt cluste r . All segme nts will light up for 3 sec onds at star t-up.
42 OPERATION Fuel Safety W ARNING Gas oline is highly f lamm able and explosiv e under cer tain condit ions. S Always exerc ise ext rem e caut ion whenever handling gas oline. S Always ref uel with t he engine st opped, and out doors or in a well vent ilated ar ea.
43 OPERATION Br eak - In P er iod The br ea k-in per iod for your ne w Polaris A TV is the first ten hour s of oper ation, or the time it takes to use the first two full tanks of gasoline. No single a ction on your par t is as important a s following the proc edur es for a pr oper bre ak-in.
44 OPERATION Br eak - In P er iod Engine and Dr ivetrain B reak - in 1. Fill the fuel tank with gasoline . See pa ge 36. 2. Chec k the oil rese rvoir leve l on the dipstick. See page 70. Add oil if nec essar y to maintain the leve l betwe en the saf e and a dd mar ks.
45 OPERATION Pr e -Ride Inspection W ARNING If a proper inspect ion is not done bef ore each us e, s evere injur y or deat h could res ult. A lways ins pect t he vehic le befor e each use to ens ure it ’ s in proper oper ating c ondition.
46 OPERATION Star ting the Engine W ARNING Engine exhaus t c ontains pois onous car bon monoxide and c an cause los s of c onscious ness r esult ing in sever e injury or deat h. Never r un an engine in an enclosed ar ea. 1. Place the tr ansmission in neutra l .
47 OPERATION Star ting the Engine 7. T urn the ignition ke y past the ON position to engage the sta rter . Activa t e the star ter for a maximum of five sec onds, relea sing the key whe n the vehicle sta rts. If the engine doe s not start, rele ase the star ter and wait five se conds.
2/3 1/ 3 48 OPERATION Hauling Cargo Y our A TV has bee n designed to ca rry or tow a ce rtain a mount of load. Always r ea d and unde rstand the loa d distribution war ning labels on the veh icl e, an d never ex ceed th e weigh t capac ities outlined in the sp ecifi cati on s sect io n of th e owner ’ s m anu al and o n th e safety d ecals .
49 OPERATION Hauling Cargo W ARNING Hauling cargo im proper ly can alt er v ehicle handling and may cause los s of cont rol or br ake inst abilit y and res ult in s erious injury or deat h. A lways f ollow these prec autions when hauling cargo: S REDUCE SPEED AND ALLO W G REA TER DI ST ANCES F OR BRAKING WHEN HAULING C ARGO .
50 OPERATION Driving Pr ocedures 1. Sit upright with both fee t on the footre sts and both hands on the handle bars. 2. Start the engine a nd allow it to w ar m up, then shift the tra nsmission into gear . 3. Check your surr oundings and deter mine your path of trave l.
51 OPERATION Making T ur ns Y our A TV is equipped w ith a so li d rear axl e, wh ich d riv es bot h rear wheel s equal l y at all times. This me ans that the whee l on the outside of the tu rn mus t t ravel a greater di st ance t han t he i ns i de wh eel whe n turning and the inside tire must slip tra ction slightly .
52 OPERATION Dr iving on Slipper y S urfaces Whe never riding on slipper y su rfaces such as wet t rai ls or loose gra vel, or during freezin g weath er , fo ll ow t hese precau ti on s: 1. Sl ow down when ent erin g sl ip pery areas. 2. Engage A WD (if equippe d) befor e whee ls begin to lose tr ac tion.
< 25 _ 53 OPERATION Driving Uphill Whe neve r tra veling uphill, follow these pr ecauti on s: 1. Alwa ys trave l straight uphill. 2. A void stee p hills (25 _ maximum) . 3. Kee p both fe et on the f ootrests. 4. T ransfe r your weight forwa rd. 5. P roceed at a st eady rat e of sp eed and t hro ttle ope ning.
54 OPERATION Sidehilling W ARNING Im proper ly cr ossing hills or t urning on hills c an result in loss of cont rol or v ehicle over tur n, r esult ing in sever e injury or deat h. Avoid cross ing the s ide of a hill when pos sible. F ollow proper procedur es as out lined in t he owner ’s manual.
55 OPERATION Driving Downhill Whe never de scending a hill, follow these pr ecaut io ns : 1. P roceed di rect ly d own h ill. 2. T ransf er your we ight to the rea r of the vehic le. 3. Sl ow down. 4. Apply the brakes slightly t oa i di ns l o w i n g .
8’ (2. 4 m) 56 OPERATION T ur ning A r ound on a Hi ll If the ve hicle stalls while c limbing a hill, neve r bac k it down t he hill! Use the K- turn to turn around.
57 OPERATION T ur ning A r ound on a Hi ll 1. Stop and lock the pa rking bra ke while kee ping body weight uphill. 2. Lea ve the tra nsmission in forwa rd a nd shut of f the engine . 3. Dismount on the uphill side of the vehic le, or on t he lef t if the vehic l e is pointing stra ight uphill.
1 58 OPERATION Dr ivi ng Through Water Y our A TV ca n oper ate through wa ter with a ma ximum rec ommended depth equa l t o the bottom of the footre sts (1). F ollow these proc edure s when ope rating thr ough water . 1. Dete rmine wa t er de pths and curr ent befor e crossing.
59 OPERATION Dr ivi ng Through Water Afte r running the vehic le in wate r , it’ s critic al to have it ser viced a s outlined in the mainten anc e char t. See pa ge 64. The follow ing are as nee d specia l attention: e ngine oil, transmission oil, front a nd rea r gea rca ses, and all grea se fittings.
60 OPERATION Dr iving Over Obstacles Be al ert! L ook ah ead and l earn to read t he terrai n yo u’re trav eli ng on . Be con st ant l y alert fo r hazards s uch as l og s, ro cks an d lo w hangi ng bran ches . W ARNING Sever e injury or deat h can r esult if your v ehicle com es in cont act with a hidden obs tac le.
61 OPERATION Dr iving in Rever se F ol lo w th ese p recaut io ns when op erati ng i n revers e: 1. Always avoid ba cking downhill. 2. Back slowly . 3. Whe n in reve rse , apply the bra kes lightly for stopping. 4. A void turning at shar p angle s in rever se.
62 OPERATION P a r k i n go na nI n c l i n e A void par king on an inc line if possible . If it’ s unavoidable , follow th ese p recaut io ns : 1. T urn the engine of f. 2. Place the tr ansmission in gear . 3. Lock the parking br ake. 4. Always block the rea r wheels on the downhill side a s shown i n the illustra tion.
63 EMISSION C ON TR OL SYST EMS Noise E mi ssion Contr ol System Do not modify the engine, intake o r exhaust compone nts, as doing so may af fect complia nce with U.S .A. EP A noise control requir ements (40 CFR 205) and loc al noise le vel re quire ments.
64 MAINTENANCE AND LUBRICATION Per iodic Maintenance C hart Care ful periodic ma intena nce will help kee p your vehicle in the safe st, most relia ble condition. Inspe ction, adjustment a nd lubrication o f importa nt components ar e expla i ne d in the periodic mainte nance c hart.
65 MAINTENANCE AND LUBRICATION Per iodic Maintenance C hart Maintena nce Char t Key " P erform t hes e pro cedures m ore freq uent l y for v ehi cles s ubj ect ed t o seve re use. E Emission-r ela ted servic e (Failure to conduc t this mainten anc e will not void the emissions warra nt y but may af fec t emissions.
66 MAINTENANCE AND LUBRICATION Per iodic Maintenance C hart Item Maint enance Inter val (w hichev er c omes firs t) Remarks Hours C alendar Miles (Km) " E Air filter , main element -- W eek ly --.
67 MAINTENANCE AND LUBRICATION Per iodic Maintenance C hart Item Maint enance Inter val (w hichev er c omes firs t) Remarks Hours C alendar Miles (Km) " Oil t ank v ent hos e (if equipped) 100 H .
(Fig. 1 ) (Fig. 2 ) (Fig. 3 ) (Fig. 4 ) 68 MAINTENANCE AND LUBRICATION Lubr ication Gui de Chec k and lubric ate all c omponents at the inte rvals outline d in the Periodic Ma intena nce Cha rt beginning on page 64. Items not listed in the cha rt should be lubrica ted at the Gene ral Lubrica tion interva l.
69 MAINTENANCE AND LUBRICATION Engi ne Oil Alwa ys chec k and cha nge the engine oil at the interv als outlined in the P eriod ic M ai nten ance C hart beg i nning on page 64. Always change the oil filter whe never c hanging oil. See page 1 12 for the par t numbers of Polaris pr oducts.
70 MAINTENANCE AND LUBRICATION Engi ne Oil Oil Check 1. Position the vehicle on a lev el surface. 2. Place the tr ansmission in neutr al. 3. Lock the parking br ake. 4. Start the e ngine. Allow it to idle f or 30 se conds. T urn the engine of f. 5. The oil dipstic k and f ill hole ar e loca t ed be hind the re coil on the right side of the A TV .
71 MAINTENANCE AND LUBRICATION Engi ne Oil Oil Chan ge 1. Position the vehicle on a lev el surface. 2. Place the tr ansmission in neutr al. 3. Lock the parking br ake. 4. Start the engine. Allow it to idle for two to three minutes. T urn the engine of f.
72 MAINTENANCE AND LUBRICATION Engi ne Oil Oil Chan ge 1 1. Place towe ls under the oil filte r . Using a n oil filter wre nch, turn the filter counte rclockwise to re move it. 12. Clea n the filter se aling ar ea on the engine . 13. Lubric ate the filte r o-ring.
1 2 73 MAINTENANCE AND LUBRICATION T r ansmission Oil Gear case Lubricant Cap acity Fill Plug T or que Drai n Plug T or que T rans mis s ion 2x 4 Premium A GL Sy nthetic Gear c ase Lubr ic ant 15.2 oz . (450 ml) 15 ft. lbs. (20 Nm) 15 ft. lbs. (20 Nm) T rans mis s ion 4x 4 Premium A GL Sy nthetic Gear c ase Lubr ic ant 20.
74 MAINTENANCE AND LUBRICATION T r ansmission Oil Oil Chan ge 1. Position the vehicle on a lev el surface. 2. Place the tr ansmission in gear . 3. Lock the parking br ake. 4. Remove the fill plug. Use a 15mm wrenc h. 5. Remove the dra in plug. Use a 15mm wrenc h.
1 2 3 75 MAINTENANCE AND LUBRICATION Front Gear case Oil Gear case Lubricant Cap acity Fill Plug T or que Drai n Plug T or que Front G earc as e Pr emium Demand D riv e Hub Fluid 5o z .
76 MAINTENANCE AND LUBRICATION Front Gear case Oil Oil Chan ge 1. Position the vehicle on a lev el surface. 2. Place the tr ansmission in gear . 3. Lock the parking br ake. 4. Remove the fill plug. Use an 8mm Allen wr ench. 5. Remove the dra in plug. Use an 1 1m m wrench.
77 MAINTENANCE AND LUBRICATION Br akes Br ake Flui d Ch eck b rake fl ui d l evel s for b ot h brak e sy st ems befo re each u se of t he vehic l e . Always ke ep br ake fluid a t an ade quate le vel.
1 2 3 MIN MAX 4 78 MAINTENANCE AND LUBRICATION Br akes Br ake Flui d Mast er Cylind er (H andl ebar) The ma ster c ylinder (1) is loca ted on t he left han dl ebar . M ain tai n th e fluid le vel 1/4 ″ ( 6.3 mm) below the top edge of the master c ylinder .
.03 ″ (.8 mm) 79 MAINTENANCE AND LUBRICATION Br akes The front and re ar brake s are hydr aulic disc br ake s, activa ted by moving the single brake le ver towar d the handleba r . The auxilia ry foot bra ke i s also hydra ulic. Both brake syste ms are self -adjusting.
80 MAINTENANCE AND LUBRICATION Steer ing Assem bly The ste ering asse mbly of the A TV should be che cked pe riodically f or loose nuts and bolts. If loose nuts and bolts are f ound, see your Polaris dea l er f or servic e before ope rating the vehicle .
1/8 I (. 3 cm) 81 MAINTENANCE AND LUBRICATION W ARNING Oper ating y our A T V wit h worn t ires, impr operly inf lat ed tir es, non-st andard t ires or impr operly ins talled tir es will affect v ehicle handling and could caus e an accident res ulting in s erious injur y or death.
82 MAINTENANCE AND LUBRICATION Wheel Replacem ent W ARNING Im proper ly installed wheels can adver sely affec t t ire wear and vehicle handling, which c an result in ser ious injur y or deat h. Always ensure t hat all nuts are t orqued t o specif icat ion.
83 MAINTENANCE AND LUBRICATION Wheel Replacem ent 7. P lace t he wh eel o n t he wh eel h ub with the valve ste m towar d the outside and the rota tion arrows on the tire pointing towar d forw ard rota tion. 8. Insta ll the whee l nuts finge r tight. 9.
1 2 3 4 84 MAINTENANCE AND LUBRICATION Air Filter/Br eather Filter Alway s clean an d repl ace the air a nd bre ather f ilters at the inter vals outlined in th e P erio di c Mai nt enance Chart be ginning on page 64. 1. Position the vehicle on a l evel su rface.
85 MAINTENANCE AND LUBRICATION Air Filter/Br eather Filter 1 1. Reinsta ll the bre athe r filte r . CAUTION Oper ation of your vehicle wit hout a br eather filt er c an cause engine damage. Always r einst all the breat her filt er af ter r emoving for servi ce.
1 2 2 86 MAINTENANCE AND LUBRICATION Si de Panel R em oval 1. Remove the sea t . 2. Grasp the top of t he side pane l and pull it outward to re move it.
87 MAINTENANCE AND LUBRICATION Lights Whe n servic ing a halogen la mp, don’ t touch the lamp with ba re finger s. Oil from your skin le ave s a re sidue, causing a hot spot tha t will shorten the life o f the lamp. W ARNING Poor light ing while driv ing can res ult in s evere injur y or deat h.
88 MAINTENANCE AND LUBRICATION Lights Headlight Beam Adjustment The h eadl ig ht beam can b e adj us ted slightly upward or downwa rd. Use the following proce dure to make the adjustme nt. 1. Position the vehicle on a leve l surf ace. The h eadli ght should be appr oximately 25 f t.
1 1 2 3 89 MAINTENANCE AND LUBRICATION Lights Headlamp R ep lacem ent 1. T urn the back of the hea dlight har ness (1) counte rclockwise and pull the harne ss assembly away fro m t he head li gh t asse mbly . 2. Remove the he adla mp and install the new hea dlamp.
90 MAINTENANCE AND LUBRICATION Spar k P lugs Always use the spar k plugs rec ommended for your A TV . Refe r to the spec i fic ations sec tion beginning on pa ge 1 16 for the r ec ommended spa rk plug type a nd gap. CAUTION Using non-r ecom mended spar k plugs c an result in ser ious engine damage.
1 91 MAINTENANCE AND LUBRICATION Spar k P lugs Spar k P lug Removal and Replacem en t 1. Rem ov e th e left si de p anel . S e ep a g e8 6 . 2. Remove the spar k plug ca p. 3. Usi ng t he s peci al wren ch provide d in the tool pouch, rota te the spark plug (1) counte rclockwise to re move.
1 92 MAINTENANCE AND LUBRICATION V eh icl e Imme rsi on CAUTION If your vehicle bec omes im mer sed, m ajor engine dam age can result if the m achine is not t horoughly ins pect ed.
A B 93 MAINTENANCE AND LUBRICATION Spar k Ar r estor T o rem ove accumul ated car bon, clean t he spa rk arres tor at the i nterval s recom men ded i n t he P eri odi c Mai nt enan ce Ch art. W ARNING Failur e to heed t he f ollowing warnings while s ervic ing the s park arr estor c ould result in ser ious injury or deat h.
3 94 MAINTENANCE AND LUBRICATION Recoil Hou sing Always drain the rec oil housing (1) af ter opera ting the vehic l e in wet conditions. Always re move the dra in plug bef ore storing the vehic l e. NOT E: Water will enter t he recoil housing if the s tar ter handle (2) is disengaged fr om t he rope guide when under water .
95 MAINTENANCE AND LUBRICATION PV T System W ARNING Failur e to c omply wit h t he inst ruct ions in t his war ning can res ult in sever e injury or death. Do not modify any component of th e PVT syst em. Doing so may reduce it s s tr ength s o that a f ailure may oc cur at a high speed.
A 96 MAINTENANCE AND LUBRICATION PV T System PVT Dryi ng There m ay b e som e i nst ances when water i s accid ent ly i ng est ed int o t he PVT system. Dry it out be fore oper ating. 1. Move the vehic le out of th e wat er . 2. Remove the PVT drain plug (A).
97 MAINTENANCE AND LUBRICATION Batter y Y our A TV may ha ve eithe r a se aled ba ttery , which re quires little mainte nance , or a conve ntional batte ry . A sea led ba tter y ca n be identif ied by its flat c overs on the top of the ba tter y . A conve ntional batte ry has six f iller ca ps on the top of the ba ttery .
98 MAINTENANCE AND LUBRICATION Batter y Batt ery Remov al 1. Place the tr ansmission in gear . 2. Lock the parking br ake. 3. Open the front cover . 4. Remove the hold-down stra p holding the ba ttery in position. 5. On conve ntional batte ries, re move the batter y vent tube.
99 MAINTENANCE AND LUBRICATION Batter y Battery Installation 1. Set the ba tter y in the ba ttery holde r . 2. W ith conve ntional batte ries, install the batte ry vent tube (se ale d batte ries do not have a ven t tube). NOT E: T he vent t ube must be f ree of obs tr uct ions and sec urely inst alled.
1 100 MAINTENANCE AND LUBRICATION Batter y Batter y Stor age When t he v ehi cle i s p laced i n st orag e for t hree m on th s o r mo re, t he batte ry should be re moved, stored out of the sun in a cool, dry pla ce and te sted monthly . Befor e r eusing, take the ba ttery to your de aler f or testing a nd rec har ging.
101 MAINTENANCE AND LUBRICATION Batter y Batter y Char ging (Sealed B attery) The f ollowing batte ry cha r ging instructions a pply only to t he in st all ati on of a YUASA act ivat ed, s ealed bat tery . R ead al l in st ruct io ns befo re proceedi ng wi t h the i nst al lat io n of thi s b att ery .
102 MAINTENANCE AND LUBRICATION Batter y Batter y Char ging (Sealed B attery) For a re fresh c har ge, follow all instruc tions ca ref ully . 1. Chec k the batte ry voltage with a voltme ter or multime ter . A fully cha r ged ba ttery will re gister 12.
103 MAINTENANCE AND LUBRICATION Cleaning a nd Stor age See page 1 12 for the part number s of P olar is products. W ashin g the A TV Kee ping your A TV cle an will not only improve its a ppea ranc e but it ca n also exte nd the lif e of v ar ious compone nts.
104 MAINTENANCE AND LUBRICATION Cleaning a nd Stor age Sto ra ge Ti ps CAUTION St art ing the engine dur ing the s tor age period will dist urb t he prot ect ive f ilm cr eated by fogging and dam age could occ ur . Never st art the engine dur ing the s tor age period.
105 MAINTENANCE AND LUBRICATION Cleaning a nd Stor age Sto ra ge Ti ps Fog the E ngine 1 . Remove the spar k plug and add 2- 3 tablespoons of engine oil. T o access th e pl ug h ol e, us e a sect io n of clear 1 /4 ” hos e and a sm all pl ast ic s qu eeze bo ttle filled w ith the pre -mea sure d amount of oil.
106 MAINTENANCE AND LUBRICATION Cleaning a nd Stor age Sto ra ge Ti ps Inspe ct a nd Lubric ate Inspe ct all ca bles and lubr ica te. Follow lubrica tion guidelines in the Mainte nance Sec tion of the servic e or owner ’ s manual to complete ly gre ase and lubric ate the entir e vehicle w ith Polar is P re mium All S eason Greas e.
107 MAINTENANCE AND LUBRICATION T r anspor ting the A TV Follow these proce dures when tra nsporting t he ve hicle. 1. T urn the engine of f. Remove the key to pre vent loss during tra nsporting. 2. Place the tr ansmission in gear . 3. Lock the parking br ake.
1 108 ADJUSTME NTS Cam ber and C aster The ca m be r and ca ster a re non-adjusta ble. Rear S pri ng The r ea r shoc k absor ber spr ing is adjusted by r otating the adjuste r (1) eithe r clockwise or c ountercloc kwise t o incre ase or de cre ase spring tension.
1 109 ADJUSTME NTS Handlebar s The h and leb ars can b e adj us ted fo r rid er preferen ce. W ARNING Im proper adjust ment of t he handlebars or incor rec t tor quing of the adjus ter bloc k t ighten.
1 11 0 ADJUSTME NTS Car bur etor /Idle R P M Y our Polar is A TV is calibr ate d at the fa ctor y for optimal pe rf orma nce at a ltitudes ra nging from ze ro to 6,000 feet ( 1800 m) a nd temper ature s of +40 de gree s F . (4 degr ees C.) or higher .
1 2 1 3 111 ADJUSTME NTS Thr ottle Cable Fr eepla y Thr ottle ca ble fre eplay is adjuste d at the handleba r . 1. Slide the boots (1) of f the inline cable a djuster slee ve (2). Loosen the adjuste r l ocknut (3) . 2. T urn the adjuster until 1/16 ″ (1 .
11 2 POLARIS PRODUCTS Part No. Descr ipt ion Engine Lubr icant 2870791 Fogging O il ( 12 oz. Aer osol) 2874865 Perf ormance S ynthet ic 4- Stroke ( PS-4) 0W 50 O il ( qt. ) 2874866 Perf ormance S ynthet ic 4- Stroke ( PS-4) 0W 50 O il ( gal. ) Gear case / T ransmi ssion Lubr icant s 2873602 Prem ium AGL Synt heti c Gear case Lube (qt .
11 3 TROUB LES HOOTIN G Contac t your P olar is deale r for ser vice if you’ re una ble to identify solutions using the follow i ng c har ts. Engine Doesn’t T u r n Over Po ssibl e Cause Sol uti on Blow n f use Rep lace fu se Lo w b attery v o ltag e Re c ha r ge bat te ry t o 12.
11 4 TROUB LES HOOTIN G Engine Backfir es Po ssibl e Cause Sol uti on W e a k s pa r k fr om s par k plugs Insp ect, clean and /o r replace spark p lu g s In correct sp ark plu g g ap o r heat rang e .
11 5 TROUB LES HOOTIN G E ngine S tops or Loses P ower Po ssibl e Cause Sol uti on Out of fuel Ref uel Ki nked or plugge d fue l vent l ine In spect an d rep lace W ater p resent in fu el Re pla c e w.
11 6 SPECIFIC ATIO NS 2006 Hawkeye 2X 4 Capac ities Gro ss V eh icle W eig h t 930 lbs . ( 422 kg) Fu el C ap acity 4.5 ga l. ( 17 l) Engine O il Ca pac it y 2q t s . ( 1 . 9l ) Transm issio n Oil 15.2 oz . ( 450 ml ) Fr on t G earcase Oil 5 oz . ( 148 ml ) Front Ra ck 70 lbs .
11 7 SPECIFIC ATIO NS 2006 Hawkeye 2X 4 Drive S ystem Dr ive Sys te m T ype PVT Shi ft T ype Side Le ve r , H/ N/ R Fi nal D riv e (ratio) 15.18: 1 Fr ont T ir e s 2 2x7 - 1 2( 5p s i ) Rear Tires 22 x 10- 12 (5 ps i) Sus pe nsi on and Brake s Fr ont Sus pe ns ion: M ac St rut 7i n .
11 8 SPECIFIC ATIO NS 2006 Hawkeye 2X 4 Jetting Chart AMBIENT TEMPERA TURE Below 40 ° F (Be lo w 5 ° C) +40 ° F and above (+5 ° C and above) AL TITUDE Meters ( F t ) 0-1800 (0- 6000) 152.
11 9 SPECIFIC ATIO NS 2006 Hawkeye 4X 4 Capac ities Gro ss V eh icle W eig h t 930 lbs . ( 422 kg) Fu el C ap acity 4.5 ga l. ( 17 l) Engine O il Ca pac it y 2q t s .( 1 . 9l ) Transm issio n Oil 20.3 oz . ( 600 ml ) Fr on t G earcase Oil 5 oz . ( 148 ml ) Front Ra ck 70 lbs .
120 SPECIFIC ATIO NS 2006 Hawkeye 4X 4 Drive S ystem Dr ive Sys te m T ype PVT Shi ft T ype Side Le ve r , H/ N/ R Fro n t D riv e (ratio) 3. 6:1 Fi nal D riv e (ratio) 15.18: 1 Fr ont T ir e s 2 2x7 - 1 2( 5p s i ) Rear Tires 22 x 10- 12 (5 ps i) Sus pe nsi on and Brake s Fr ont Sus pe ns ion: M ac St rut 7i n .
121 SPECIFIC ATIO NS 2006 Hawkeye 4X 4 Jetting Chart AMBIENT TEMPERA TURE Below 40 ° F (Be lo w 5 ° C) +40 ° F and above (+5 ° C and above) AL TITUDE Meters ( F t ) 0-1800 (0- 6000) 152.
122 WARRANTY LIM IT ED W ARRANTY Polaris Sa les I nc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIMITED W ARRANTY on all components of the Polaris All T errain V ehi cle (A TV) ag ain st d efects in mat eri al or wo rkm ans hip . Polar i s also gives a one yea r limited war ra nty on the final drive cha in for fa ilure due to defe cts.
123 WARRANTY W ARRANT Y COVERAGE AND EXCL USIONS: LIM IT A TIONS OF W ARRANTIES AND REM EDIES The Pola ris limite d war ranty e xcludes any f ailure s that ar e not cause d by a de fect in ma ter ial or workma nship. This warr anty doe s not cover accid ent al d amag e, n orm al w ear and t ear , ab us e or i mp roper h and li ng .
124 WARRANTY ALL IMPLIED W AR RANTIES (INCL UDING BUT NOT LIMITED T O THE IMP LIED W AR RANTIES OF MER CHANT ABILITY AND FITNES S F OR A P AR TICULAR PUR P OSE) ARE LIMITED IN DURA TION T O THE AB OVE SIX MONTH W ARR ANTY PER IOD. POLAR IS FUR THER DIS CLAIMS ALL EXPR ESS W AR RANTIES NOT ST A TED IN THIS W AR RANTY .
125 WARRANTY Exported V ehicles EX CEPT WH ERE SPECI FICAL L Y REQU IRE D BY LA W , TH ERE IS NO W AR RANTY OR SER VIC E B ULLETIN COVERAGE ON THIS VEHIC LE IF IT IS S OLD OUTSIDE THE C OUNTR Y OF THE SELLING DEALER ’S AUTHOR IZED LOCA TION.
126 WARRANTY Exported V ehicles How to G et S er vi ce If Purchased From A Private Party : If you purch ase a Polar is product from a priva te citize n outside of the countr y in which the vehic le was or iginally pur cha sed, all warr anty cove rage will be denied.
127 MAINTENANCE LOG Use t he fol l owi ng ch art t o reco rd peri od ic m ain ten ance. DA TE MIL ES ( KM) TECHNICI AN SERVICE PERFO RMED / COMMENTS.
128 MAINTENANCE LOG DA TE MIL ES ( KM) TECHNICI AN SERVICE PERFO RMED / COMMENTS.
129 MAINTENANCE LOG DA TE MIL ES ( KM) TECHNICI AN SERVICE PERFO RMED / COMMENTS.
130 INDEX A Ag e R estrictio ns 11 ............... Air F ilter 8 4 -8 5 ................... All W hee l Drive 39 ............... All W hee l Drive Swi tc h 31 ......... Au to m atic Transm ission 3 8 ......... AW D 3 9 ........................ A WD S w itch 3 1 .
131 INDEX N Noi se Emi ss ion Contr ol Syst em 63 ... O Odome te r 41 .................... Oi l Change 71- 72 ................. Oi l Ch eck 7 0 .................... Oi l, Engi ne 69-72 ................. Oi l, Fr ont Gea rc as e 75-76 ........... Oi l, T ra nsm is s ion 73- 74 .
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