Scag Power EquipmentメーカーTURF TIGER STT61V-31KB-DFの使用説明書/サービス説明書
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PART NO. 03278 PRINTED 12/2010 PRINTED IN USA © 2010 Scag Power Equipment Division of Metalcraft of Mayville, Inc. Congratulations on owning a Scag mower! This manual contains the operating instructions and safety information for your Scag mower.
W ARNING F AILURE T O FOLLO W SAFE OPERA TING PRA CTICES MA Y RESUL T IN SERIOUS INJUR Y OR DEA TH. Read this manual completely as well as other man uals that came with your mow er . • DO NO T operate on steep slopes. T o check a slope , attempt to back up it (with the • cutter dec k down).
I R T able of Contents T able of Contents GENERAL INFORMA TION SECTION 1 - ................................................................................... 1 1.1 INTRODUCTION .........................................................................
II R T able of Contents TROUBLESHOO TING CUTTING CONDITIONS SECTION 5 - ............................................... 20 ADJUSTMENTS SECTION 6 - ................................................................................................. 23 6.1 P ARKING BRAKE ADJUSTMENT .
1 R Section 1 INTRODUCTION 1.1 Y our mow er was built to the highest standards in the industr y . Howe ver , the prolonged lif e and maximum efficiency of your mower depends on you f ollowing the operating, maintenance and adjustment instructions in this manual.
2 R Section 1 SYMBOLS 1.4 SYMBOL DESCRIPTION SYMBOL DESCRIPTION Choke T ransmission P ar king Brak e 48071S Spinning Blade On/Star t Spring T ension on Idler Off/Stop Oil F alling Hazard Thrown Object.
3 R Section 2 INTRODUCTION 2.1 Y our mo wer is only as saf e as the operator . Carelessness or operator error ma y result in serious bodily injur y or death.
4 R Section 2 DO NO T allow children to ride or play on the 3. machine, it is not a to y . Clear the area to be mow ed of objects that could be 4. pick ed up and thrown by the cutter b lades. DO NO T carr y passengers. 5. DO NO T operate the machine under the influence of 6.
5 R Section 2 Reduce speed and e x ercise extreme caution on 2. slopes and in shar p turns to prev ent tipping or loss of control. Be especially cautious when changing directions on slopes. Sta y two cut widths a way from slopes , drop offs, 3. ditches and retaining walls .
6 R Section 2 Low er the roll bar only when absolutely necessar y . T o lower the roll bar , remov e the hair pin cotter pins 1. and remov e the two (2) lock pins . See Figure 2-2. Low er the roll bar to the down position. 2. T o raise the roll bar , lift the bar to the upr ight 3.
7 R Section 2 W ARNING Failure to pr operly inspect and maintain the seat belt can cause serious injury or loss of life. Check the full length of the seat belt w ebbing f or 1. cuts, wear , fra ying, dir t and stiffness. See Figure 2-3. Check the seat belt w ebbing in areas e xposed to 2.
8 R Section 2 MAINTENANCE CONSIDERA TIONS & 2.6 ST ORA GE Ne v er make adjustments to the machine with the 1. engine running unless specifically instr ucted to do so . If the engine is r unning, k eep hands, feet, and clothing aw ay from moving parts.
9 R Section 2 SAFETY AND INSTRUCTIONAL DECALS 2.9 W ARNING INST ALL BEL T CO VER BEFORE OPERA TING MA CHINE READ OPERA TOR'S MANU AL 483402 2011 STT -DF Sec 2 Decals 481568 FOR W ARD REVERSE F R .
10 R Section 3 SPECIFICA TIONS ENGINE 3.1 General T ype ..................................................................................................Heavy Duty Industrial/Commercial Gas/LP Brand ...................................................
11 R Section 3 CUTTER DECK 3.4 T ype ........................... Floating, Adjustable, Anti-scalping, Hybrid Design Combines Out-front and Belly-mount Designs Construction ............................. 10-gauge steel top reinforced with 7-gauge (3/16") and 11-gauge (1/8") suppor t plates.
12 R Section 4 CA UTION Do not attempt to operate this mower unless you have read this manual. Learn the location and purpose of all controls and instruments before you operate this mo wer . CONTROLS AND INSTR UMENT 4.1 IDENTIFICA TION Be f o re op erat ing t he mowe r , fami lia ri ze your sel f w ith a ll mo we r and e ngine control s .
13 R Section 4 Hourmeter (Figure 4-1). 6. Indicates the number of hours the engine has been operated. It only operates when the engine is running. Has preset maintenance reminders f or engine and h ydraulic system oil changes. Will star t flashing scheduled maintenance 2 hours bef ore preset time and continue flashing until 2 hours after .
14 R Section 4 INITIAL RUN-IN PR OCEDURES 4.3 FIRST D A Y OF USE OR APPRO XIMA TEL Y 20 HOURS Check all belts f or proper alignment and wear at 2, 4 1. and 8 hours. Change the engine oil and oil filter after the first 20 2. hours of operation. (See Section 7.
15 R Section 4 - NO TE - Smooth operation of the steer ing le vers will produce smooth mow er oper ation. While lear ning the operation of the steer ing controls, keep the tra v el speed low . - IMPORT ANT - Do not tra vel f orward ov er a curb . The mow er will hang up on the curb .
16 R Section 4 HILLSIDE OPERA TION 4.7 W ARNING DO NO T operate on steep slopes. T o chec k a slope , attempt to bac k up it (with the cutter deck down). If the machine can back up the slope without the wheels slipping, reduce speed and use extreme caution.
17 R Section 4 MO VING MO WER WITH ENGINE 4.11 ST OPPED T o “free-wheel” or mov e the mower around without the engine running, rotate the dump v alve lev ers counter- clockwise . See Figure 4-4. Disengage the par king brak e and mov e the mower b y ha nd.
18 R Section 4 Inser t the lany ard pin into the cutting height index at 3. the desired cutting height. Push f orward on the deck lift f oot le ver , hold in place and pull back on the dec k release le v er . See Figure 4-6. Slowly release the foot pedal.
19 R Section 4 T O WING (OPTIONAL HITCH 4.16 A CCESSOR Y) NEVER allow children or others in or on to wed 1. equipment. T ow only with a machine that has a hitch designed 2. f or towing. Do not attach towed equipment e xcept at the hitch point. F ollow man uf acturer's recommendations for weight 3.
20 R Section 5 CONDITION CA USE CURE STRINGERS - OCCASIONAL BLADES OF UNCUT GRASS Width of Deck SGB020 Low engine RPM Run engine at full RPM Ground speed too f ast Slow speed to adjust f or conditions.
21 R Section 5 CONDITION CA USE CURE U N E V E N C U T O N F L A T G ROU N D - WA V Y H I GH - LOW APPEARANCE, SCALLOPED CUT , OR ROUGH CONT OUR Width of Deck SGB020 Lift worn from blade Replace blade.
22 R Section 5 CONDITION CA USE CURE SCALPING - BLADES HITTING DI RT OR CU TT IN G VER Y CLO SE T O THE GROUND Width of Deck SGB022 Low tire pressures Check and adjust pressures Ground speed too f ast.
23 R Section 6 P ARKING BRAKE ADJUSTMENT 6.1 W ARNING Do not operate the mower if the parking brake is not operable. P ossible severe injury could result. The parking brak e linkage should be adjusted whene ver the parking brak e lev er is placed in the “ENGA GE” position and the parking brak e will allow the mow er to mo ve.
24 R Section 6 TRA VEL ADJUSTMENTS 6.2 Neutral or trac king adjustments will need to be made if: A . The steer ing control le vers are in the neutral position and the machine creeps f orward or backward.
25 R Section 6 Actuate the steering control lev ers forw ard and 6. re v erse se veral times and return them to the neutral position. Check that the driv e wheels remained in neutral and 7. readjust if necessar y . Check that the steering control le vers hit the stop 8.
26 R Section 6 BEL T ALIGNMENT 6.5 Belt alignment is impor tant for proper performance of your Scag mower . If y ou e xperience frequent belt wear or breakage, see your authorized Scag ser vice center for belt adjustment. CUTTER DECK ADJUSTMENTS 6.6 Cutter dec k lev el, pitch and height are set at the factory .
27 R Section 6 - NO TE - T o pre v ent the cutter dec k from teetering, all four (4) cutter deck hanging chains m ust ha ve tension on them. If all four chains do not hav e tension on them and the dec k teeters, y ou must readjust the cutter deck as outlined in the procedures abo ve.
28 R Section 6 CUST OM-CUT BAFFLE ADJUSTMENT The Custom-Cut Baffle is designed to deliver optimum airflow and super ior cutting performance in any type of grass . The Custom-Cut Baffle can be raised or lowered to precisely tailor the deck's performance for the type of grass being cut.
29 R Section 6 ELECTRIC CLUTCH ADJUSTMENT 6.7 The electric clutch ser ves two functions in the operation of the mo wer . In addition to star ting and stopping the pow er flow to the cutter blades, the clutch also acts as a br ake to assist in stopping blade rotation when the PT O is s witched off or the operator presence circuit is interrupted.
30 R Section 7 MAINTENANCE CHART - RECOMMENDED SER VICE INTER V ALS 7.1 HOURS PROCEDURE COMMENTS BREAK-IN (FIRST 10) 8 40 100 200 500 X Check all hardw are for tightness X Check h ydraulic oil le vel See paragr aph 7.3 X Check all belts for proper alignment See paragr aph 7.
31 R Section 7 MAINTENANCE CHART - RECOMMENDED SER VICE INTER V ALS (CONT'D) HOURS PROCEDURE COMMENTS BREAK-IN (FIRST 10) 8 40 100 200 500 X Apply grease to fittings See paragr aph 7.2 X Check hardw are for tightness X Change engine oil filter See paragr aph 7.
32 R Section 7 GREASE FITTING LUBRICA TION LUBRICANT / INTE RV AL LITHIUM MP WHITE GREASE 2125 ( 40 HOURS / WEEK LY ) CHASSIS GREASE ( 100 HOURS / BI-MONTHL Y ) CHASSIS GREASE ( 200 HOURS / MONTHL Y ) 3 1 5 4 6 2 CHASSIS GREASE ( 500 HOURS / YEARL Y ) ST T- DF Grease Po ints 1 7 4 8 2 9 3 8 Lubrication Fitting P oints Figure 7-1.
33 R Section 7 - IMPORT ANT - The h ydraulic oil should be changed if you notice the presence of water or a rancid odor to the h ydraulic oil. P ar k the mo wer on a le vel surf ace and stop the 1. engine. Place a suitable container under the h ydraulic oil 2.
34 R Section 7 ENGINE OIL DRAIN Drain Plug Location Figure 7-5. C. CHANGING ENGINE OIL FIL TER After the fi rst 2 0 hour s of operation, replace the engine oil filter . Thereafte r , re place the oil filter after e very 200 hours of operation or e very month, whichev er occurs first.
35 R Section 7 Extinguish all cigarettes, cigars , pipes and other 1. sources of ignition. Use only an approv ed gasoline container . 2. Ne v er remov e the gas cap or add fuel with the 3. engine running. Allow the engine to completely cool bef ore fueling.
36 R Section 7 2009 STT-DF EFF Engine Fuel Filter Fuel Filter Figure 7-6. ENGINE AIR CLEANER 7.6 A. CLEANING AND/OR REPLA CING AIR CLEANER ELEMENT F or any air cleaner , the operating environment dictates the air cleaner ser vice per iods.
37 R Section 7 A. CHARGING THE BA TTER Y R e f e r t o t h e b a t t e r y c h a r g e r ’s m a n u a l f o r s p e c i f i c instructions. Under nor mal conditions the engine’ s alter nator will ha ve no prob lem keeping a charge on the battery .
38 R Section 7 - NO TE - DO NO T shar pen the blades bey ond 1/3 of the width of the blade . See Figure 7-7. Shar pen the cutting edge at the same be vel as the 1. original. See Figure 7-7. Shar pen only the top of the cutting edge to maintain shar pness .
39 R Section 7 TIRES 7.10 Check the tire pressures after ev er y 8 hours of operation or daily . Caster Wheels Flat Free Drive Wheels 12 PSI CUTTER DECK GEARBO X 7.11 A. CHECKING LUBRICANT LEVEL CA UTION The cutter dec k g ea rbo x can reach high operat ing temperatures.
40 R Section 7 Fill to Bottom of Filler Neck 030467-13 Coolant Level Figure 7-10. Replace the radiator cap . Push down on the cap and 3. turn clockwise until it stops. - NO TE - The cooling system should be flushed and the coolant replaced e very 500 hours of operation or annually .
41 R Section 8 SCA G APPR O VED A TT A CHMENTS AND 8.1 A CCESSORIES. Attachments and accessories manuf actured b y companies other than Scag P ow er Equipment are not approv ed for use on this machine .
42 R Section 8 61V Cutter Dec k 44 61 63 69 12 65 64 52 58 54 17 59 24 14 56 28 56 33 3 A A B B 4 14 29 20 53 28 52 24 58 24 52 73 66 32 13 68 55 55 29 58 2 3 23 3 11 50 13 46 60 49 67 24 35 48 9 16 1.
43 R Section 8 61V Cutter Dec k Ref. No. P art No. Description Ref. No. P art No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 3.
44 R Section 8 CUTTER DECK CONTR OLS STT -28CA T 2008CDC 6 4 21 19 14 32 35 36 34 33 19 14 11 13 4 3 2 5 44 1 42 41 38 14 39 40 37 43 45 7 8 9 12 18 17 16 15 21 14 19 20 22 27 14 19 28 14 19 25 26 23 .
45 R Section 8 CUTTER DECK CONTR OLS Ref. No. P art No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 481764.
46 R Section 8 SHEET MET AL COMPONENTS STT -31DF SMC rev1 1 6 27 25 31 9 5 4 2 3 32 34 35 42 33 35 36 37 39 40 41 43 46 32 45 44 44 38 38 45 28 16 9 21 19 17 15 20 18 22 23 24 7 26 18 29 30 11 8 8 47 .
47 R Section 8 SHEET MET AL COMPONENTS Ref. No. P art No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 4.
48 R Section 8 STT R OLL-O VER PRO TECTION SYSTEM 2 3 4 4 2 3 4 3 4 1 1 1 7 8 6 9 5 7 5 11 10 11 6 10 9 2 5 5.
49 R Section 8 STT R OLL-O VER PRO TECTION SYSTEM Ref. No. P art No. Description 1 2 3 4 5 6 7 8 9 10 11 462210 04001-87 04021-19 04040-13 484168 04001-163 04021-19 484166 484170 484169 484167 STT , ROPS Bolt, He x Head 1/2-13 x 4” Nut, Center Lock 1/2-13 Flatwasher , 1/2-.
50 R Section 8 Ref. No. P art No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 9292 04001-178 04040-11 483594 482950 482945 482946 482940 482943 482948 482942 482952 482944 482948 482941 04001-12 483440 Suspension Seat Assembly w/seat belt Bolt, He x Head 7/16-20 x 1” Flatwasher , 7/16-.
51 R Section 8 NO TES.
52 R Section 8 DECK DRIVE COMPONENTS Fr ame 33 D 77 29 78 11 C D B B C A A A STT CA T 2008 DDC 6 45 23 29 61 50 27 40 42 27 41 38 26 3 53 52 30 28 69 26 56 70 71 69 72 73 74 64 65 68 67 66 31 57 58 59.
53 R Section 8 DECK DRIVE COMPONENTS Ref. No. P art No. Description Ref. No. P art No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37.
54 R Section 8 ENGINE & A TT A CHING P AR TS - KUBO T A DU AL FUEL TO RADIA TO R CAP NEGA TIVE BA TTER Y CABLE A A STT KBDF 2009 EAP 1 51 50 49 48 46 47 53 52 62 55 54 3 60 3 4 5 61 8 9 7 2 35 35 .
55 R Section 8 ENGINE & A TT A CHING P AR TS - KUBO T A DU AL FUEL Ref. No. P art No. Description Ref. No. P art No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 2.
56 R Section 8 BRAKE AND STEERING COMPONENTS STT DB&SC A 1 10 9 33 17 9 19 23 41 11 21 34 36 57 73 48 46 42 43 44 83 15 56 70 69 71 62 65 64 67 60 52 51 50 34 35 TO RH PUMP TO LH PUMP 37 36 27 28 .
57 R Section 8 BRAKE AND STEERING COMPONENTS Ref. No. P art No. Description Ref. No. P art No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 .
58 R Section 8 HYDRA ULIC SYSTEM - KUBO T A DU AL FUEL D E F C I H 2011 STT -KBDF HS 34 34 21 34 25 35 18 8 20 19 38 Z 2 2 22 G A B 2 6 4 4 36 25 35 45 F E G 41 22 22 40 23 24 29 26 27 2 39 33 31 33 D.
59 R Section 8 HYDRA ULIC SYSTEM - KUBO T A DU AL FUEL Ref. No. P art No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 .
60 R Section 8 STT -DF GASOLINE SYSTEM 2011 STT -KBDF GAS 15 14 13 5 11 5 11 16 17 18 Z Z 7 8 9 10 TO CARBURET OR RIGHT ENGINE MOUNT 3 2 5 6 1 12 11 4 19.
61 R Section 8 STT -DF GASOLINE SYSTEM Ref. No. P art No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 04001-01 ** 04001-14 04021-08 483620 48136-13 484251 484252 483792 482774 48059-04 ** 481308 483749 482571 462306 424914 04019-13 04003-12 Bolt, He x Hd.
62 R Section 8 A C E F (water pump) F (engine block) E D (vacuum) D G G (carb) C A B B 3 1 6 5 8 9 4 2 7 10 2 2 3 2 11 11 12 12 13 14 15 13 14 16 16 15 17 17 17 18 28 28 18 19 19 20 20 21 22 21 22 23 .
63 R Section 8 Ref. No. P art No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 48136-05 483892 483891 481179 48059-03 483915 483889 483886 483899 483888 483889 483887 483885 483911 483909 483912 04001-19 04041-07 04019-04 452026 452025 483890 483910 452004 ** Regulator , Kubota Clamp , 0.
64 R Section 8 BDP-16A HYDRA ULIC PUMP ASSEMBL Y with Cooling Fan OR OR POR T "A" SIDE POR T "B" SIDE Overhaul Seal Kit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 20 21 .
65 R Section 8 BDP-16A HYDRA ULIC PUMP ASSEMBL Y with Cooling Fan Ref. No. P art No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 H.
66 R Section 8 ELECTRICAL SYSTEM - KUBO T A DU AL FUEL SC AG POWER EQUIPMENT 45 3 41 46 46 46 46 45 46 47 45 44 46 29 30 31 29 30 31 42 38 37 36 25 26 29 31 30 29 31 30 9 6 8 7 31 35 32 33 34 4 24 23 .
67 R Section 8 ELECTRICAL SYSTEM - KUBO T A DU AL FUEL Ref. No. P art No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 .
68 R Section 8 REPLA CEMENT DECALS AND INFORMA TION PLA TES 2 STT -DF 2011 Decals 1 10 W ARNING INST ALL BEL T CO VER BEFORE OPERA TING MACHINE READ OPERA TOR'S MANU AL 7 FOR W ARD REVERSE F R 9 .
69 R Section 8 REPLA CEMENT DECALS AND INFORMA TION PLA TES Ref. No. P art No. Description Ref. No. P art No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 483407 483406 483044 484281.
70 R Section 8 ELECTRICAL SCHEMA TIC - KUBO T A DU AL FUEL BROWN GRN W/WHT STRIPE GRN W/BLK STRIPE GREEN RED LIGHT BLUE BLUE BLACK WHITE W/BLK STRIPE BLACK RED RED RED RED RED RED RED RED RED RED RED .
LIMITED W ARRANTY - COMMERCIAL EQUIPMENT Any part of the Scag commercial mower manuf actured by Scag P ower Equipment and f ound, in the reasonable judgment of Scag, to be def ective in materials or w.
© 2010 Scag Power Equipment Division of Metalcraft of Mayville, Inc..
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