SiemensメーカーProLINE-RoadRunner ProLINE-RoadRunnerの使用説明書/サービス説明書
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Overview Installation Job Setup Operation Maintenance Troubleshooting ProLINE-RoadRunner English PN 096-0226-0 02 Operator ’ s Guide for Siemens ™ CONTENTS.
Data I/O has made a conscientiou s effort to ensure that the information in this document is accurate and complete. Data I/O assumes no liability for errors, or for any incidental, consequential, indi.
1 ProLINE-Road Runner Opera tor’s Guide A ProLINE-RoadRunner for Siemens........... 2 Jobs and S t atistics........... 3 External V iew ........... 4 Internal Component s........... 5 Control Panel Light s........... 6 Control Panel Bu ttons........
2 ProLINE-Road Runner Opera tor’s Guide A Dat a I/O is proud to introduce a revolutionary new inline solution for high-volume programming of electronic product s. The ProLINE-RoadRunner: 1. T ak es programmable devices from a reel... 2. Places them in sockets and programs them with your dat a.
3 ProLINE-Road Runner Opera tor’s Guide A T askLink™ for Windows ® is required to process devices on the ProLINE-RoadRunner . T askLink allows you to create and manage a job dat abase and it analyzes job st atist ics. PCMCIA cards are used to transfer jobs and statistics between T askLink and RoadRunner .
4 ProLINE-Road Runner Opera tor’s Guide A 1. Power and Air Connections 2. Power Switch 3. Handhold for lif ting 4. PCMCIA Card Slot and Eject button 5. Control Panel 6. Conveyor Belt with Dust Cover 7. Mechanical Interface to Assembly Mach ine 8. Robotics Cover 9.
5 ProLINE-Road Runner Opera tor’s Guide A 1. Cover T ape T ake-Up Reel 2. T ape-In Module 3. PNP Probes, Precisor , and Cover 4. Reject Bin 5. Socket Adapter , Actuator Plate, and Programmer 1 2.
6 ProLINE-Road Runner Opera tor’s Guide A Control Panel Light s 1. Blue - Stop Indicator . User intervention is required, or the unit is p aused. (Do not remove PCMCIA card unless blue lamp is li t.) 2. Y ellow - Caution Indicator . Correct a problem or the machine will stop.
7 ProLINE-Road Runner Opera tor’s Guide A 1. Star t - s t art or resume the chosen job. 2. Menu - exit to the previous menu, —or show the next message (deleting the current one), —or deselect an item. 3. Up and Down Ar rows - move through menu items.
8 ProLINE-Road Runner Opera tor’s Guide A Operator Menus are visible on the RoadRunner control p anel, and can be navigated by using the Up Ar r ow and Down Ar row buttons. Pressing the Menu button displays the menu that is one level up. If you are at the main menu , pressing menu will have no effect.
9 ProLINE-Road Runner Opera tor’s Guide A View th e Supervisor Menus by inserting a PCMCIA c ard with supervisor authority . (The menus on this p age and the next two pages are in addition to the Operator Menus.) Supervisor (Administrator) authorization is set in T askLink.
10 ProLINE-Road Runner Opera tor’s Guide A Refer to the previous pa ge for the main menu. NOTE: Programmer Diags are only available with a Diagnostic Adapter Board.
11 ProLINE-Road Runner Opera tor’s Guide A Refer to the main Supervisor Menu (2 pages back) for orient ation. 1 Actuation duration is set by the Soc ket Adapter . For more information about menu commands, see Chapter 3 of the ProLINE-RoadRunner Owner ’s Manual.
12 ProLINE-Road Runner Opera tor’s Guide A W arnings and Cautions Compressed Air Point air hoses away from body . Always wear ap proved eye protectio n. Loud Noise Sound pressure levels may excee d 85db. Hearing prote ction is recommended for prol onged exposure at this level.
13 ProLINE -RoadRunner Operator’s Guid e A Mounting on the Assembly Machine...... 12 Connecting Power and Air ...... 16 Connecting th e Communica tions Cable (optiona l) .
14 ProLINE-Road Runner Opera tor’s Guide A 2 T o mount RoadRunner on an assembly machine: 1. With the feeder t able pulled out, slide the supplied hook around a pin on the assembly machine feeder t able. 2. Secure the hook to the t able by tightening the thumbscrew .
15 ProLINE -RoadRunner Operator’s Guid e A 3. Slide RoadRunner under the hook so that it s centering teeth engage the pin next to the hook. 4. Lower RoadRunner allowing the feeder t able dowels to mate up with the bushings in the RoadRunner housing.
16 ProLINE-Road Runner Opera tor’s Guide A T o connect the power and the air: 1. T urn the RoadRunner power switch to the Off (0) position. 2. Grasp the air hose behind the “quick connect” collar and push it firmly onto th e male fitting. The collar must be allowed to move back as it goes onto the fitting.
17 ProLINE -RoadRunner Operator’s Guid e A 3. Connect to a grounded power source using a cable with a st andard IEC 320 plug. RoadRunner accept s power between 100 and 240 V AC, 50/60Hz. NOTE: T o disconnect the air hose, grasp the collar on the connector and pull back.
18 ProLINE-Road Runner Opera tor’s Guide A T o connect the Communicat ions Cable (option): 1. Correctly orient the connector (the red dot will be on top) and plug it into RoadRunner . The socket is located on the back side—facing the SMT feeder t able.
19 ProLINE -RoadRunner Operator’s Guid e A 2. Similarly orient and plug the other end of the cable into the SMT feeder t able. Use the socket that corresponds with the track that RoadRunner is mounted on. T o unplug the cable, pull back on the connector collar .
20 ProLINE-Road Runner Opera tor’s Guide A T o run the Self-T est: 1. T urn the pow er switch On (I). All the control p anel indicator light s will come on. When the Self-T es t finishes, the blue light will remain on and the version number will display .
21 ProLINE-Road Runner Opera tor’s Guide A Inserting a Job Card ..... 22 Changing the Precisor ..... 24 Changing the Actuator P late..... 26 Changing the Socket Adapter..... 28 Adjusting the T ape-In Module ..... 30 Loading a Reel of Devices ..... 32 Aligning the T ape Pockets .
22 ProLINE-RoadR unner Operat or’s Guide T o run a job, insert a T askLink job card in the P CMCIA c ard slot. Use only TYPE I or TYPE II PCMCIA cards. T o inse rt a job card: 1. If the power switch is on, make sure the blue lamp is lit. Inserting a Job Card Electrostati c Discharge Ma y Cause Damage .
23 ProLINE-Road Runner Opera tor’s Guide A NOTE: When fully inserted, the job card extends slightly from the PCMCIA card slot. 3. The Car d Eject button can be pushed to remove the card. Do not eject the card unless the blue lamp is lit (or the power is off).
24 ProLINE-RoadR unner Operat or’s Guide T o change the precisor: 1. Select Jo b , then End , wait for the blue lamp to light and turn the power Off (0). 2. Lif t off the Robotics Cover . 3. St arting at one end, pull the precisor down off the magnet, and then pull the other end off.
25 ProLINE-Road Runner Operato r’s Guide A 4. When inserting the new precisor , make sure that the part number faces up and that the small holes near the precisor edge fit over the dowel pins on the PNP head. There should be no visible gap between the precisor and the head.
26 ProLINE-RoadR unner Operat or’s Guide T o change the Act uator Plate: 1. Select Jo b , then End , wait for the blue lamp to light and turn the power Off (0). 2. Lif t off the Robotics Cover . Once power is off, the PNP Head can be moved by hand to allow access to the A ctuator Plate.
27 ProLINE-Road Runner Operato r’s Guide A 3. Pull the Actuator Plate to slide it out of the grooved brackets. NOTE: The Actuator Plate must be out to access or change the Socket Adapter . T o change the Soc ket Adapter , see the procedure on the following pa g e .
28 ProLINE-RoadR unner Operat or’s Guide T o change the Socket Adapter (with the Actuator Plate removed): 1. Make sure the power is Off (0). 2. Unscrew the two captive scre ws and lift the adapter bracket. 2 2 Changing the Socket Adapter Caution: Warning: Electrostatic Di scharge May C ause Damage .
29 ProLINE-Road Runner Operato r’s Guide A 3. Without touch ing the gold cont act surfaces on the bottom of the adapter , lif t the adapter free. 4. Insert the correct adapter , making sure that it seats on the dowel pins. NOTE: Each type of device may have its own Socket Adapter .
30 ProLINE-RoadR unner Operat or’s Guide If you have an Adjust able T ape-In Module, you may need to adjust the ta p e w i dt h . Adjust able T ape-In Module only— If the etched number on the 3-Position Sp acer does not match your t ape wid th dimension (mm): 1.
31 ProLINE-Road Runner Operato r’s Guide A 3. Rota te the 3-Position Sp acer with your finger until you read 16, 24 or 32, corresponding to your t ape width. 4. Retighten the Position Locking Screw . 5. Rot ate the Peel Bar counterclockwise 180 degrees to the up position.
32 ProLINE-RoadR unner Operat or’s Guide T o load a reel of de vices: 1. Make sure the reel is correctly inst alled in the rack of the assembly machine. NOTE: A reel axle is required. 2. Insert the t ape into the T ape-In Module and onto the sprocket.
33 ProLINE-Road Runner Operato r’s Guide A 5. Thread the cover t ape up through the cover tape p ath and att ach it to the Cover T ape T ak e-Up Reel. Advance the tape as necessary . NOTE: A small piece of adhesive tape may be needed to stick the cover tape to the T ake-Up Reel.
34 ProLINE-RoadR unner Operat or’s Guide T o align the tape pocket s: 1. Select Align P ock et from the Operator Menu. 2. Press the Up Ar r ow button to advance the t ape until the next t ape pocket center hole is approximately centered at the pick point alignment mark.
35 ProLINE-Road Runner Operato r’s Guide A Running a Job ........ . 36 Pausing or S topping a Job ......... 37 Ending a Job ......... 38 Emptying the Reject Bin ........ . 40 Emptying Cover T ape ......... 41 Shutting Down .. ....... 42 Rest arting a Job .
36 ProLINE-Road Runner Operato r’s Guide A T o run a job: 1. Insert a job card in the PCMCIA card slot. 2. Clear the conveyor belt of any unneeded devices.
37 ProLINE-Road Runner Operato r’s Guide A T o pause at the end of the current operation: 1. Press Pause on the control pa n e l . T o instantly stop in an emergency situation: 2.
38 ProLINE-Road Runner Operato r’s Guide A Whenever you are going to change job cards, you must first end the current job. T o end the current job: 1.
39 ProLINE-Road Runner Operato r’s Guide A 3. Clear away excess devic es from the conveyor belt. 4. Empty the Reject B in. (See next heading.) 5. Empty the Cover T ape T ak e-Up Reel.
40 ProLINE-Road Runner Operato r’s Guide A T o empt y the Reject Bin: 1. Press the Pause button. 2. Pull the Reject Bin out by grabbing the finger t ab and then lif t up and out. When reinserting the R eject Bin, be sure the bin is comp letely lowered so that the t ab is positioned out of the path of the probes.
41 ProLINE-Road Runner Operato r’s Guide A T o empt y the Cover T ape T ake-Up Reel: 1. Press Pause . 2. Cut the cover tape, leaving enough slack to reatt ach. 3. Pull the T ake- Up Reel straight out. (Reels with slot s require rot ating before pulling off.
42 ProLINE-Road Runner Operato r’s Guide A T o shut down RoadRunner: 1. Press Pause . 2. Select End J ob from the Job Menu and wait for all devices to be placed on the belt.
43 ProLINE-Road Runner Operato r’s Guide A 5. Empty the Reject B in. 6. Remove and empty the T ake-Up Reel. (For more, see the previous heading.) 7. Remove the air hose or shut off the air flow . NOTE: When disconnecting the air hose, pull the connector collar back as you pull the connector off.
44 ProLINE-Road Runner Operato r’s Guide A T o restart RoadRunner af ter a pause or an emergency stop: 1. T urn the Emer gency Stop button clockwise to release it, if needed. 2. Press Menu until the main level menu is displayed 3. Select Align P ock et.
45 ProLINE-Road Runner Operato r’s Guide A Cleaning with Air ......... . 46 Cleaning with Alcohol.......... 47 Running the Self-T est.......... 48 Maintenance Chapter 5.
46 ProLINE-Road Runner Operato r’s Guide A T o prevent dust accumulat ion, inject compressed air into the following component areas: 1. T ape-In Module (we ekly). 2. Socket s (daily). Socket s should be opened and closed by hand while air is injected.
47 ProLINE-Road Runner Operato r’s Guide A T o prevent dust and oil accumulations, clean the following component areas with isopropyl alcohol on a lint-free cloth. 1. Chassis and Covers (every 3 months). 2. Conveyor belt (daily). See "Device Rot a tion" in the T roubleshooting chapter .
48 ProLINE-Road Runner Operato r’s Guide A Run the Self-T est procedure approximately once a week. T o run the Self-T est procedure: 1. Press Pause . 2. Clear all devices from the socket s and from the conveyor belt. 3. T oggle the power switch off and then back on.
49 ProLINE-Road Runner Operato r’s Guide A Viewing Errors.. .......... 50 Enabling a Socket........... . 52 Clearing Jammed T ape............ 53 Device Rot ation.
50 ProLINE-Road Runner Operato r’s Guide A Viewing Errors T o vie w and correct errors: 1. Messages will appear in the keypad display . 2. Check the condition—t ape p ath, Reject Bin, etc.—implied by the message. If you cannot correct the error condition, cont act a service technician .
51 ProLINE-Road Runner Operato r’s Guide A Sto p Caution Motor Cont roller not responding Some common error messages are listed below . For more information see “T roubleshooting” in the ProLINE-RoadRunner Owner ’s Manual . 1 Twist the Emerge ncy Stop butt on to releas e it.
52 ProLINE-Road Runner Operato r’s Guide A If a socket r epeatedly becomes disabled, RoadRunner should be serviced. T o re-ena ble a disabled socket: 1. Choose Soc k et from the top level menu. 2. Arrow down and select the disabled socket from the Socket menu.
53 ProLINE-Road Runner Operato r’s Guide A If the t ape jams, an error message displays and the blue lamp illuminates. T o cle ar the t ape p a th: 1. Press the Emer gency Stop button (to continue the job later) or select Job , then End , and turn the power off.
54 ProLINE-Road Runner Operato r’s Guide A Device Rot ation If devices rotate excessively on the conveyor belt: 1. Press Pause . W ait for all t he devices to get picked from the belt.
55 ProLINE-Road Runner Operato r’s Guide A Worldwide Data I/O Corporation Shippin g address: 10525 Willows Road N.E. Redmond, W A USA 98052 Mailing address: P .O. Box 97046 Redmond, W A USA 98073-9746 T ele pho ne : 425-867-6870 USA Only: 1-800-3 32-82 46 Fax: 425-882-1043 E-mail: s upport@da ta-io.
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デバイスSiemens ProLINE-RoadRunner ProLINE-RoadRunnerの購入後に（又は購入する前であっても）重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります：
Siemens ProLINE-RoadRunner ProLINE-RoadRunnerをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはSiemens ProLINE-RoadRunner ProLINE-RoadRunnerの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Siemens ProLINE-RoadRunner ProLINE-RoadRunnerの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Siemens ProLINE-RoadRunner ProLINE-RoadRunnerで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Siemens ProLINE-RoadRunner ProLINE-RoadRunnerを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はSiemens ProLINE-RoadRunner ProLINE-RoadRunnerの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Siemens ProLINE-RoadRunner ProLINE-RoadRunnerに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちSiemens ProLINE-RoadRunner ProLINE-RoadRunnerデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
