State IndustriesメーカーSHE50-100PEの使用説明書/サービス説明書
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1 PRINTED 0308 198148-000 COMMERCIAL / RESIDENTIAL GAS W A TER HEA TERS FOR MODELS: • SHE50-100NE • SHE50-100PE • GP650 YTPDT • GP650HTPDT SER VICE HAND.
ULTRA HIGH EFFICIENCY POWER VENT/POWER DIRECT V ENT SERVICE MANUAL Technica l Literature Department ©2008 T ABLE OF CONTENT S INTRODUCTION ................ ................ ............. ............... 2 Qualifications ................ .............
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 2 of 52 Ashland City, TN © 2008 Servicing shou ld on ly be perfo rm e d by a Qua lified Ser vice.
Technical Literature Department 3 of 52 Ash l and City, TN © 2008 Servicing sh ould only be performed by a Qualified S ervice Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANU.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 4 of 52 Ashland City, TN © 2008 Servicing shou ld on ly be perfo rm e d by a Qua lified Ser vice.
Technical Literature Department 5 of 52 Ash l and City, TN © 2008 Servicing sh ould only be performed by a Qualified S ervice Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL AIR REQUIREMENT S Carefully review the requirem ents for combustion and ventilation air in the Instruction Manual that came with the water heater .
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 6 of 52 Ashland City, TN © 2008 Servicing shou ld on ly be perfo rm e d by a Qua lified Ser vice Agen t VE N T I N G The venting information presented in this Service Manual is not a complete venting installation instruction.
Technical Literature Department 7 of 52 Ash l and City, TN © 2008 Servicing sh ould only be performed by a Qualified S ervice Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANU.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 8 of 52 Ashland City, TN © 2008 Servicing shou ld on ly be perfo rm e d by a Qua lified Ser vice.
Technical Literature Department 9 of 52 Ash l and City, TN © 2008 Servicing sh ould only be performed by a Qualified S ervice Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANU.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 10 of 52 Ashland City, TN © 2008 Servicing shou ld on ly be perfo rm e d by a Qua lified Ser vice Agen t BLOWER The blower is an assembly consisting of the blower housing, motor and an integrated VFD (variable frequency drive) .
Technical Literature Department 11 of 52 Ashland City, TN © 2008 Servicing sh ould only be performed by a Qualified S ervice Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL BURNER The images below show a complete blower/bur ner assembly removed along with a top view of the water heat er with the bl ower removed.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 12 of 52 Ashland City, TN © 2008 Servicing shou ld on ly be perfo rm e d by a Qua lified Ser vic.
Technical Literature Department 13 of 52 Ashland City, TN © 2008 Servicing sh ould only be performed by a Qualified S ervice Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL BURNER (CONT) Burner/Blower Removal (cont) Service Notes - Blower Fla nge & Blower Adapter Gasket s.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 14 of 52 Ashland City, TN © 2008 Servicing shou ld on ly be perfo rm e d by a Qua lified Ser vice Agen t V ENTURI A V enturi is connected to the inlet of the blow er .
Technical Literature Department 15 of 52 Ashland City, TN © 2008 Servicing sh ould only be performed by a Qualified S ervice Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL GAS V ALVE The outlet of the gas valve is connected by fla nge directly to the side of the V enturi (page 14).
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 16 of 52 Ashland City, TN © 2008 Servicing shou ld on ly be perfo rm e d by a Qua lified Ser vice Agen t GAS PRESSURE T ESTING The water heater covered in this Service Manual is rated at 100,000 Btu/hr input.
Technical Literature Department 17 of 52 Ashland City, TN © 2008 Servicing sh ould only be performed by a Qualified S ervice Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL GAS PRESSURES (CONT) Service Notes - Gas Pressure Adjustment Manifold gas pressure is factor y set and should not be adjusted in the fiel d.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 18 of 52 Ashland City, TN © 2008 Servicing shou ld on ly be perfo rm e d by a Qua lified Ser vic.
Technical Literature Department 19 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL AIR PRESSURE SWITCHES (CONT) The water heater cove red in this Service Manual is factor y equipped with three air pressu re switches.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 20 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice.
Technical Literature Department 21 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANU.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 22 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice.
Technical Literature Department 23 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANU.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 24 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice Agen t FLAME SENSING T EST T o prove burner flame during i gnition the control system moni tors flame sensing current through the flame s ensor .
Technical Literature Department 25 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL IGNITER CURRENT T EST The water heater covered by th is Service Manual uses a hot surface igniter (HSI).
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 26 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice Agen t CONTROL SYSTEM INTRODUCTION This portion of the service manual will cover the control system.
Technical Literature Department 27 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL UIM The UIM (User Interface Module) is the display on the fron t of the water heater .
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 28 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice Agen t UIM (CONT) User input buttons on the UIM include an Up, a Down, and three Operational buttons.
Technical Literature Department 29 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL UIM (CONT) Desktop Screen The Desktop screen is the defaul t screen.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 30 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice.
Technical Literature Department 31 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL UIM (CONT) T able 5 - Operational St ates (Modes) STAT E DESCRIPTION S tandby The water he ater is not in an active hea ting cycle.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 32 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice.
Technical Literature Department 33 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL CONTROL SYSTEM MENUS Desktop: This is the default screen fo r the control system.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 34 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice Agen t CONTROL SYSTEM MENUS (CONT) Heater Information: This menu contains hi storic operational and conf iguration information.
Technical Literature Department 35 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL CCB The CCB circuit board is the main control. All instruct ions for igniti on and temperature control originate from this circuit board.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 36 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice Agen t CCB (CONT) Socket Identification All wiring connections and so ckets will be identified in the following p ages.
Technical Literature Department 37 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANU.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 38 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice.
Technical Literature Department 39 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL WIRING DIAGRAM Service Notes - Polarity & Ground This water heater is polarity and ground sensitive .
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 40 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice.
Technical Literature Department 41 of 52 Ashland City, TN © 2008 Servicing sh ould only be per formed by a Qualified Service Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUA.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 42 of 52 As hland City, TN © 2008 Servicing should on ly be perf orm e d by a Qualified Service .
Technical Literature Department 43 of 52 Ashland City, TN © 2008 Servicing sh ould only be per formed by a Qualified Service Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUA.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 44 of 52 As hland City, TN © 2008 Servicing should on ly be perf orm e d by a Qualified Service .
Technical Literature Department 45 of 52 Ashland City, TN © 2008 Servicing sh ould only be per formed by a Qualified Service Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUA.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 46 of 52 As hland City, TN © 2008 Servicing should on ly be perf orm e d by a Qualified Service .
Technical Literature Department 47 of 52 Ashland City, TN © 2008 Servicing sh ould only be per formed by a Qualified Service Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUA.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 48 of 52 As hland City, TN © 2008 Servicing should on ly be perf orm e d by a Qualified Service .
Technical Literature Department 49 of 52 Ashland City, TN © 2008 Servicing sh ould only be per formed by a Qualified Service Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL FAULT MESSAGES (CONT) DISPLAYED MESSAGE CONDITION/INDICATES CHEC K/REPAIR “Low Igniter Current” The control system has dete ct ed less than 2.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 50 of 52 As hland City, TN © 2008 Servicing should on ly be perf orm e d by a Qualified Service Agent FAULT MESSAGES (CONT) DISPLAYED MESSAGE CONDITION/INDICA TES CHECK/REPAIR “Ignition Failure” The control system has dete ct ed less than 1.
Technical Literature Department 51 of 52 Ashland City, TN © 2008 Servicing sh ould only be per formed by a Qualified Service Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL FAULT MESSAGES (CONT) DISPLAYED MESSAGE CONDITION/INDICATES CHEC K/REPAIR “Ignition Failure” The control system has dete ct ed less than 1.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 52 of 52 As hland City, TN © 2008 Servicing should on ly be perf orm e d by a Qualified Service .
2 500T ennesseeW altzParkway AshlandCity ,TN37015.
デバイスState Industries SHE50-100PEの購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
State Industries SHE50-100PEをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはState Industries SHE50-100PEの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。State Industries SHE50-100PEの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。State Industries SHE50-100PEで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
State Industries SHE50-100PEを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はState Industries SHE50-100PEの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、State Industries SHE50-100PEに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちState Industries SHE50-100PEデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。