Taylorメーカー359の使用説明書/サービス説明書
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OPERATOR'S MANUAL Model 358 & 359 Thick Shake Freezers Original Operating Instructions 056788-M 8/2/ 10 (Ori ginal P ubli cati on) (Updat ed 8/25/ 14).
Com plete this pa ge for quick r efer ence w hen ser vice is r equir ed: Taylor Distributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on the data la bel: Model Numbe.
Table of Cont ents Models 3 58 & 3 59 Table of Contents Section 1 To the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 .....................
Mode ls 35 8 & 35 9 Table of Cont ents Table of Contents - P age 2 Disassemb ly 19 .......................................................... Brush Cleani ng 19 ....................................................... Se ction 7 Impor tant: Opera tor Checkl ist 21 .
1 Mo del s 358 & 359 To the Insta ller 131125 Section 1 To the Installer The f ollowing infor mation has been included in t he manual as saf ety and regulat ory guidelines. F or complet e inst allation inst ruc tions, please s ee the Inst allat ion Checklist .
2 Mo del s 358 & 359 To the Insta ller 131125 Air Cooled Units DO NOT obst ruc t air int ake and dis charge openings: Air c ooled units r equire a minim um of 3” (76 mm ) of clearanc e around all sides of t he fr eezers and 3- 1/2” (89 mm) on the bo ttom.
3 Mo del s 358 & 359 To the Insta ller 131125 Refr igerant In cons iderat ion of our env ironment , T aylor uses only eart h friendly HF C ref rigerant s. T he HFC refr igerant used in this unit is R404A. This ref rigerant is gener ally consider ed non-toxic and non-fl ammable, with an O zone Deplet ing Pot ential (ODP ) of zero ( 0).
4 Mo del s 358 & 359 To the Opera tor 131125 Section 2 To the Operator Your f reezer s have been c arefully engineered and manuf actur ed to give y ou dependable operat ion. Thes e units, when proper ly operat ed and cared f or, will produce a c onsist ent qualit y produc t.
5 Mo del s 358 & 359 Safety 131125 Se cti on 3 Sa fety We, at T aylor Company, ar e concerned about the safet y of t he operator when he or she c omes in contac t wit h the f reez er and its part s.
6 Mo del s 358 & 359 Safety 131125 DO NOT use a w ater jet t o clean or rins e the f reezer . F ailure t o follow t hese inst ruct ions m ay result in serious elect rical s hock.
7 Mo del s 358 & 359 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Model 358 Figur e 1 ITE M DESCRIPTI ON PART NO. 1 COVER A.- HOPPER INSUL X51658 2 TUBE-FEED- NONREVERS 015176-5 3 PANEL-REAR 046021 4 PANEL-SI DE *358* RIGHT 046023-SP1 5 FILTER A.
8 Mo del s 358 & 359 Op erato r Parts I den ti fi catio n Model 359 Figur e 2 ITE M DESCRIPTI ON PART NO. 1 PANEL-SI DE-LEFT 065250 2 COVER ASSEMBLY-HOPPER X51658 3 TUBE-FEED- NONREVERSIBLE 015176- 5 4 PANEL-REAR 065271 5 FILTER- AIR 18 L X 13. 5 H X .
9 Mo del s 358 & 359 Op erato r Parts I den ti fi catio n Beater and Door Assem bly Figur e 3 ITE M DESCRIPTI ON PART NO. 1 SEAL-DRI VE SHAFT 032560 2 SHAFT-BEATER 033235 3 BEATER A.- 7 QT. - 1 PIN X46233 4 BEARING- FRONT 013116 5 GASKET-DOOR - 5.
10 Mo del s 358 & 359 Op erato r Parts I den ti fi catio n Accessor ies Figur e 4 ITE M DESCRIPTI ON PART NO. 1 KIT ASSEMBLY- TUNE UP *358 X46050 KIT ASSEMBLY- TUNE UP *359 X36356 2 BRUSH-REAR BEARI NG 013071 3 BRUSH-DOUBLE ENDED 013072 ITE M DESCRIPTI ON PART NO.
11 Models 3 58 & 3 59 Impor tant : To the Ope ra tor Section 5 Important: To the Operator Model 358 Model 359 Figur e 5 Figur e 6 ITE M DESCRIPTI ON 1 POWER SWITC H 2 MIX OUT I NDICATOR 3 RESET BU.
12 Mo del s 358 & 359 Impor tant : To the Ope ra tor Power Switch The m iddle position is “O FF ”. The lef t pos ition is “W ASH”, which ac tivat es t he beater mot or only. The right position is “AUT O ”, whic h activ ates the beat er motor and the re frigeratio n system.
13 Mo del s 358 & 359 Op erati ng Pro cedu res Section 6 Operating Procedures The M odel 358 has been select ed t o show you t he pict ured st ep-by- step oper ating pr ocedures f or bot h models c ontained in t his manual. Thes e models, for pract ical purpos es of operat ion, are t he sam e.
14 Mo del s 358 & 359 Op erati ng Pro ced ures Step 3 Check the sc raper blades f or any nicks or s igns of wear. If any nick s are pr esent, replac e both blades. If the blades are in good condit ion, install t he scr aper blade clips on t he sc raper blades.
15 Mo del s 358 & 359 Op erati ng Pro cedu res Step 8 Place t he fr eezer door gasket into t he groov e on the back of the f reez er door. Slide t he white plast ic f ront bearing over the baf fle r od onto t he bearing hub, making c ertain t he f langed end of t he bearing is rest ing against the freez er door.
16 Mo del s 358 & 359 Op erati ng Pro ced ures Sani tizing Step 1 Prepar e an approved 100 PP M sanit izing solut ion (exam ples: 2-1/ 2 gal. [9.5 liters ] of Kay- 5 R or 2 gal. [7. 6 liters] of S tera- Sheen R ). USE WARM WA- TER A ND FO LLOW T HE MANUF ACT URER'S SPECIFICATI ONS.
17 Mo del s 358 & 359 Op erati ng Pro cedu res Step 6 Stand t he air t ube in the c orner of t he mix hopper. Figur e 25 Re pea t Steps 1 t hrough 6 for the ot her side of t he fr eezer on t he Model 359. Prim ing Step 1 Wit h a pail beneath t he door s pout, raise t he draw handle.
18 Mo del s 358 & 359 Op erati ng Pro ced ures 140804 Step 5 Place t he mix hopper cover in position ov er t he mix hopper. Figur e 29 Re pea t Ste ps 1 through 5 for the ot her side of t he fr eezer on t he Model 359.
19 Mo del s 358 & 359 Op erati ng Pro cedu res Cleaning Step 1 Prepar e an approved 100 PP M cleaning s olution (exam ples: 2-1/ 2 gal. [9.5 liters ] of Kay- 5 R or 2 gal. [7. 6 liters] of S tera- Sheen R ). USE WARM WAT ER A ND FO LLOW THE MANUF ACT URER'S SPECIFICATI ONS.
20 Mo del s 358 & 359 Op erati ng Pro ced ures Step 5 Return t o t he freez er wit h a small amount of cleaning solut ion. W ith t he black brist le brush, brus h clean t he rear shell bear ing(s) at t he back of t he freez ing cylinder (s) .
21 Models 3 58 & 3 59 Impor tant : Opera tor C hec klis t Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing ALWAYS FOLLOW LOCAL HEALTH CODES. Clean in g and san i tiz in g sched u les are govern ed by fe der al, s ta te, or loca l re gulator y a genc ies , and must be f ol lo w ed acco rdi ng ly.
22 Mo del s 358 & 359 Impor tant : Opera tor C hec klis t j 4. Dispose of o-rings and seals if t hey are wor n, torn, or f it too loosely , and r eplace with new ones. j 5. Follow all lubr icating pr ocedures as outlined in “Assembl y”. j 6. If y our machine is air cooled, chec k the condenser for ac cumulat ion of dir t and lint .
23 Models 3 58 & 3 59 Trouble shooting Guide Section 8 Troubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 1. No product is being dispensed wit h draw valv e open and machine in t he “AUT O” m ode. a. Beat er motor is out on reset. a.
24 Mo del s 358 & 359 Trouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 6. The dri ve shaf t is s tuc k in the dri ve coupling. a. Mix and lubric ant c ollected in the driv e coupling. a. Brus h clean the r ear shell bearing area r egularly.
25 Models 3 58 & 3 59 Trouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 11. Product is not feeding into the f reezing c ylinder. a. Inadequat e level of m ix in the m ix hopper. a. Fill t he mix hopper with mix. 17 b. Mix inlet hole f rozen up.
26 Mo del s 358 & 359 Parts Rep lacemen t S ched ul e Section 9 Parts Replacement Schedule PART DESCRIPTI ON EVERY 3 MONTHS EVERY 4 MONTHS EVERY 6 MONTHS ANNUALLY 358 QTY.
27 Models 3 58 & 3 59 Limite d Warr ant y on Equipment 131125 Section 10 Limited Warranty on Equipment TAYL O R COMP ANY LI MI TE D WARRANT Y O N FREE ZERS Tayl or Company, a divis ion of Carr ier Comm ercial Ref rigerat ion, Inc.
28 Mo del s 358 & 359 Limit ed Wa rra nty on Equipme nt 3. Replacement of wear it ems designat ed as Class “000” part s in the T aylor Oper ator ’s Manual. 4. Ext ernal hoses , elect ric al power supplies, and mac hine grounding. 5. Part s not supplied or designat ed by Taylor , or damages r esulting f rom t heir use.
29 Mo del s 358 & 359 Li mit ed W arrant y on Parts 131125 Section 11 Limited W arranty on Parts TAYL O R COMP ANY LI MI TE D WARRANT Y O N TAYL OR G ENUI NE PART S Taylor Company, a divis ion of Car rier Comm ercial Ref riger ation, Inc .
30 Mo del s 358 & 359 Li mit ed Warran ty on Part s LI MI TED W ARRANTY EXCE PTI O NS This limit ed warrant y does not cover: 1. Labor or other cos ts inc urred for diagnos ing, repair ing, rem oving, inst alling, shipping, ser vicing or handling of defect ive Part s, replac ement Par ts, or new Part s.
31 Mo del s 358 & 359 Li mit ed W arrant y on Parts LI MI TAT IO N OF WARRANT Y THI S L IMI TE D WARRANT Y I S EXCL USI VE AND I S I N LI EU O F AL L O THE R WARRANT IES , CO NDIT IO NS AND/O R REMEDI ES UNDER T HE LAW , I NCLUDI NG ANY I MPL IED W ARRANTI ES O R CONDI TI ONS O F MERCHANT ABIL IT Y O R FI TNE SS F OR A P ARTI CULAR PURP OS E.
358 063532-27 11/12/13 1 2 4 6 BLACK BLUE BLACK T1 CP T2 L1 CP L2 BEATER MOTOR CONTACTOR A.O. SMITH BEATER MOTOR WIRING STEPS: 1) REMOVE BROWN JUMPER FROM BETWEEN TERMINAL #1 TO TERMINAL #5 2) MOVE BLUE INTERNAL (FROM MOTOR MAIN WINDING) FROM TERMINAL #5 TO TERMINAL #6.
358 063532-33 11/12/13 BLOWER FOR WATER COOLED ONLY 0RN/WHT WHT BLU WHT SEE FIG. 1 230V THERMISTOR CONTROL BOARD YEL GRN/YEL PUR MIX OUT PROBE COLD WARM YEL BRN GRN INPUT 24 VAC + - COMP 1 2 7 8 NC C .
359 065467-33 11/12/13 GROUND FRAME SECURELY COMPRESSOR & BEATER PROTECTED UNDER PRIMARY SINGLE PHASING CONDITIONS. WHT ORN BLK/WHT WHT 4 5 6 THERMISTOR CONTROL BOARD 3 1 AUTO 2 HPCO SWITCH 95 96 WASH BLU BEATER O.
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