TaylorメーカーC043の使用説明書/サービス説明書
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OPERATOR'S MANUAL Model C043 Frozen Cust ard Machine Original Operating Instructions 068359 - M 7/22/ 10 (Or igi nal Publ icat ion) (Updat ed 1 1/22/ 13).
Com plete thi s page for qui ck r efer ence when ser vice i s re quir ed: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor ma tion found on the C043 data l abel: Mod.
Table of Cont ent s Model C0 43 Table of Contents Section 1 To the Installer 1 ............................................ Sec tion 2 To the Ope ra tor 4 ........................................... Section 3 Sa fety 5 ................................
Model C0 43 Table of Cont ent s Table of Contents - P age 2 Se ction 10 Lim ited W ar r anty on E quipm ent 40 ............................ Section 11 Limited Warr anty on Par ts 42 ................................. Section 12 Parts List 45 ..........
1 Model C0 43 To the Insta ller 131 122 Section 1 To the Installer The f ollowing infor mation has been included in t he manual as saf ety and regulat ory guidelines. F or complet e inst allation inst ruc tions, pleas e see the Inst allat ion Checklist .
2 Model C0 43 To the Insta ller 1 1 1216 This unit m ust be inst alled on a level sur fac e to avoid t he hazar d of t ipping. E xtr eme car e should be taken i n moving t his equipment f or any r eason. Two or mor e persons ar e required t o saf ely mov e this unit .
3 Model C0 43 To the Insta ller Beater Rotation Beater rot at ion must be counter -clock wise as viewed look ing into t he fr eezing cylinder . Note : The following proc edur es should be perf ormed b y a train ed servi ce techn i cian .
4 Model C0 43 To the Opera tor 131 122 Section 2 To the Operator Your f reezer has been c arefully engineered and manuf actur ed to give y ou dependable operat ion. This unit , when proper ly operat ed and cared f or, will produce a c onsist ent qualit y produc t.
5 Model C 043 Safety 13041 1 Se cti on 3 Sa fety We at T aylor Com pany are c oncerned about t he safet y of t he operat or when he or s he comes in contac t wit h the f reez er and its part s. T aylor has gone to ex trem e eff ort s to des ign and manuf actur e built- in safet y f eatur es to pr otec t bot h you and t he serv ice tec hnician.
6 Model C 043 Sa fety 13041 1 S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT operat e t he freez er unless all serv ice panels and access doors ar e restrain ed with screw s. S DO NOT rem ove any int ernal oper ating part s (example: f reezer door, beat er, scr aper blades, et c.
7 Model C 043 Safety Notes:.
8 Model C 043 Operat or Part s Id ent if icati on Section 4 Operator Parts Identif ication C043 Figur e 1.
9 Mo del C043 Op erato r Parts I den ti fi catio n Exploded View Par ts Identification ITE M DESCRIPTI ON PART NO. 1 TRAY A.- DRIP X63636 2 COVER-HOPPER- FRONT INS 065701 3 COVER-HOPPER- REAR INS 065700 4 LEVER A.- FLOW REG X64316 5 ROD-FLOW CONTROL 063593 6 TUBE A.
10 Model C 043 Operat or Part s Id ent if icati on 1 10207 Beater Door & Hopper A ssemblies Figur e 2.
11 Mo del C043 Op erato r Parts I den ti fi catio n 1 10207 Beater Door & Hopper A ssemblies Par ts Identification ITE M DESCRIPTI ON PART NO. 1 CHUTE-SHORT 063618 2 DOOR A.
12 Model C 043 Operat or Part s Id ent if icati on 130321 Accessor ies Figur e 3 ITE M DESCRIPTI ON PART NO. 1 BRUSH-DBL END- PUMP & FEED 013072 2 BRUSH-DRAW VALVE 1”OD X 2”X17” 013073 *3 BRUSH-BARREL 063843 *4 BRUSH-REAR BRG 063844 5 BRUSH-MI X PUMP BODY 3”X7” 023316 6 BRUSH-END- DOOR-SPOUT- SS 039719 ITE M DESCRIPTI ON PART NO.
13 Mo del C043 Op erato r Parts I den ti fi catio n Section 5 Important to Operat or Figur e 4 ITE M DESCRIPTI ON 1 HOPPER REFRIGERATI ON SWI TCH 2 OPERATIONAL REFRI GERATION SWI TCH 3 FLOW ADJUSTMENT.
14 Model C 043 Operat in g Proced u res Section 6 Operating Procedures This machine is a t hree f lavor cus tar d freez er. I t has three 30 quar t ( 28 liter) hoppers . T he mix f lows by gravit y t hrough an adjust able flow c ontrol into t he fr eezing cylinder s.
15 Model C 043 Op erati ng Pro ced ures Step 3 Slide the s eal over t he shaf t and gr oove until it snaps int o place. Figur e 7 Step 4 Fill t he inside port ion of the s eal with 1/ 4” (6 m m) more lubr icant and lubr icat e the f lat s ide of t he seal that f its ont o the rear shell bear ing.
16 Model C 043 Operat in g Proced u res Step 7 Star ting at t he hex end of t he beater shaf t, plac e a met al leaf spr ing (arc hed upward) over t he two pins closes t t o that end. I nst all the long sc raper blade on top of the leaf spring. ( Note: T here is only one long scr aper blade per beater.
17 Model C 043 Op erati ng Pro ced ures 1 1 1216 Door Assembly Step 1 Wit h the door in a horiz ontal posit ion, inst all the draw arm plate. I nst all all thr ee short s tud nut s and leave them loose. Figur e 15 Step 2 Tur n the door ov er and inst all the door gask et.
18 Model C 043 Operat in g Proced u res Sani tizing Step 1 Using lu kew arm water, pr epare an approv ed 100 PPM s anitiz ing solution ( examples : 5 gal. [ 19 liter s] of Kay-5 R or 4 gal. [15 liters] of St era-S heen R ). USE WARM WAT ER AND FOLLOW THE MANU- FACTURER'S SPECIFICATIONS.
19 Model C 043 Op erati ng Pro ced ures Step 7 Place an em pty m ix pail under t he draw arm plat e (if the mac hine is not equipped wit h a trough) . Figur e 23 Step 8 Pour t he sanit izing solut ion into t he hopper. Figur e 24 Step 9 Brus h clean the m ix hopper.
20 Model C 043 Operat in g Proced u res IMPOR TAN T! Your ha nds mus t be cle an and san it iz ed befo re pro ceedi ng w it h th e next step s. Step 13 Remove t he splash guar ds f rom t he doors. Figur e 28 Step 14 Remove t he chut e fr om the hopper .
21 Model C 043 Op erati ng Pro ced ures 130503 Prim ing KEEP FI NG ERS OUT O F FI LL AND DISCHARG E O PENI NGS! F ailu re to do so may result in sev ere pers onal injury, cont aminat ed product , or component damage.
22 Model C 043 Operat in g Proced u res 130503 Step 5 On t he back half of t he hoppers, ins tall t he hopper cover s that hav e the conc ave lip. F or maxim um capacit y, t he hopper should be f ull. Figur e 35 Step 6 Place t he beater swit ch and t he ref rigerat ion swit ch in the “ ON” pos ition.
23 Model C 043 Op erati ng Pro ced ures Step 10 Open t he draw arm plat e. Figur e 39 Note: A chat t ering noise indicat es t hat not enough mix is ent ering the f reez ing cylinder. I t m ay be necess ary t o increas e the f low of m ix into t he fr eezing cylinder .
24 Model C 043 Operat in g Proced u res Step 3 When t he fr ozen cust ard s tops f lowing, (t akes approx imat ely two m inutes ) place t he beater motor swit ch in t he “O FF ” posit ion. Figur e 43 Step 4 Use the rake to remo ve as much custard from the product door as pos sible.
25 Model C 043 Op erati ng Pro ced ures Step 7 Close the dipping c abinet c over. Step 8 Prepar e a squeeze bot tle of appr oved 100 PPM saniti zing solut ion. S queeze the s anitiz ing solution around t he draw arm plat e and st ud nuts t o remov e any left -over product .
26 Model C 043 Operat in g Proced u res 120213 Step 3 Set t he t imer f or one minut e. Af ter t he minute expires , open t he flow cont rol as sembly to “ 1” and set t he t imer f or t hree minut es. Note: W henever an adjustm ent is made, fir st tur n the adjust ment k nob all the way t o “5” and t hen back to t he desired num ber.
27 Model C 043 Op erati ng Pro ced ures Step 7 Open t he draw arm plat e. Cont inue to r un the f rozen cust ard int o the holding cabinet unt il t he desired amount is obt ained. Adjus t the mix f low as needed to m aintain proper produc t cons ist ency.
28 Model C 043 Operat in g Proced u res Step 5 Open t he draw arm plat e and turn t he f low adjustm ent k nob to “5” . Run t he remaining m ix thr ough the f reezing cy linder and proper ly dispos e of the mi x.
29 Model C 043 Op erati ng Pro ced ures Step 3 Close the dr aw arm plat e and rem ove the pr oduct chut e. Figur e 62 Step 4 Inst all t he splash guard. Figur e 63 Step 5 Wit h a pail beneath t he draw ar m plate, pour f our gallons (15 lit ers) of cool , clean wat er int o the hopper.
30 Model C 043 Operat in g Proced u res Step 8 Open t he draw plat e and drain the r inse wat er f rom the f reezing c ylinder. Figur e 67 Step 9 Repeat this pr ocedure unt il all mix residue is gone and the wat er is c lear. Step 10 Place t he beater swit ch in t he “O FF ” posit ion.
31 Model C 043 Op erati ng Pro ced ures Step 4 Pour t he cleaning solut ion into t he hopper. B rush clean t he sides and bot tom of t he hopper. Figur e 71 Step 5 Place t he beater swit ch in t he “O N” posit ion. S et t he tim er for f ive minut es.
32 Model C 043 Operat in g Proced u res Disassem bly Step 1 Remove t he door ass embly. Figur e 75 Step 2 Disass emble the door ass embly. Remov e the gas ket fr om the pr oduct door. Figur e 76 Step 3 Remove t he fr ont bear ing from t he door or beat er sha ft.
33 Model C 043 Op erati ng Pro ced ures Step 5 Remove t he rear s eal fr om the beat er s haft . Us e a single-us e towel t o remov e the lubric ant f rom t he seal bef ore tak ing it t o the s ink for cleaning.
34 Model C 043 Operat in g Proced u res Step 2 Thor oughly brush c lean all disass embled part s in the cleaning solut ion, m aking sur e all lubricant and mix film is rem oved. Figur e 82 Step 3 Use the double- ended brush t o clean t he inside of the f eed tubes .
35 Model C 043 Op erati ng Pro ced ures Step 6 Using the long whit e brus h, brus h clean each freez ing cylinder . Figur e 86 Step 7 Prepar e a sink wit h an approved s anitizing s olution (exam ples: Kay- 5® or St era-S heen®). USE WARM W AT ER AND F OLLO W T HE MA NUFAC - TURER'S SPECIFICATIONS.
36 Model C0 43 Impor ta nt: Oper ator Che ck list 120802 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing ALWAYS FOLLOW LOCAL HEALTH CODES. Clean in g and san i tiz in g sched u les are govern ed by fe dera l, st at e, or local r egulator y age ncie s, and mu st b e fol l ow ed acco rdi n gl y.
37 Model C0 43 Impor ta nt: Oper ator Che ck list j 5. Follow all lubricat ing procedur es as out lined in “Assembl y”. j 6. If your mac hine is air cooled, chec k the condenser for acc umulat ion of dirt and lint . Dirty condens ers will r educe the ef f iciency and capacit y of t he machine.
38 Model C0 43 Impor ta nt: Oper ator Che ck list Section 8 Troubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 1. The pr oduct is t oo stif f . a. Flow rat e is t oo slow. a. A djust t he flow rat e. 21 2. The s craper blades mak e a chatt ering nois e.
39 Mo del C043 Parts Rep lacemen t S ched ul e Section 9 Parts Replacement Schedule PART DESCRIPTI ON EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY BRUSH-DBL END- PUMP & FEED INSPECT & REPLACE I F NE.
40 Model C04 3 Limit ed Wa rrant y on E quipme nt 131 122 Section 10 Limited Warranty on Equipment TAYL O R COMP ANY LI MI TE D WARRANT Y O N FREE ZERS Tayl or Company, a div ision of Car rier Com merc ial Refriger ation, I nc.
41 Model C04 3 Limite d Warr ant y on E quipme nt 3. Replacem ent of wear it ems designat ed as Class “000” par ts in the T aylor Oper ator ’s Manual. 4. Ex ternal hoses, elec tr ical power supplies , and m achine grounding. 5. Par ts not s upplied or designated by T aylor, or dam ages result ing from t heir use.
42 Model C 043 Limi ted W arranty on P arts 131 122 Section 11 Limited W arranty on Parts TAYL O R COMP ANY LI MI TE D WARRANT Y O N TAYL OR G ENUI NE PART S Tayl or Company, a div ision of Car rier Com merc ial Refriger ation, I nc.
43 Model C04 3 Limite d Warr ant y on P ar ts LI MI TED W ARRANTY EX CEPT IO NS This limit ed warrant y does not cover: 1. Labor or ot her cost s incurr ed for diagnosing, r epairing, r emoving, ins talling, s hipping, serv icing or handling of defec tive Part s, r eplacement Par ts , or new Part s.
44 Model C 043 Limi ted W arranty on P arts LI MI TAT IO N OF W ARRANTY THI S L IMI TE D WARRANT Y I S EXCL USI VE AND I S I N LI EU O F AL L O THER W ARRANT IES , CO NDIT IO NS AND/O R REMEDI ES UNDER T HE LAW , I NCLUDI NG ANY IM PL IED W ARRANTI ES O R CONDIT IO NS O F MERCHANT ABIL IT Y O R FI TNE SS F OR A PART I CULAR PURP OSE .
Section 12 Parts List 45 Model C 043 Parts List C043 Par ts List DESCRI PT IO N PART NUMBER C043 QTY. WARR. CLASS RE MARKS BEARING- DOOR-FRONT * C043* 064315 3 000 BEARING- REAR SHELL-NI CKEL 031324 3.
46 Parts List Model C 043 DESCRI PT IO N REMARKS WARR. CLASS C043 QTY. PART NUMBER CONTROL-THERMI STOR X63020-SER 1 103 COUPLING A. UNIVERSAL JOINT X64956 3 103 +PIN- ROLL-3/32X9/ 16 STEEL PLAIN 015971 12 103 COUPLING- 3/8FS X 1/ 4FS 031791 1 103 LINE A.
47 Model C 043 Parts List DESCRI PT IO N REMARKS WARR. CLASS C043 QTY. PART NUMBER GASKET-CONTROL COVER * C043* 063653 3 000 GASKET-DOOR HT 4"- DOUBLE 048926 3 000 GEAR A.
48 Parts List Model C 043 130321 DESCRI PT IO N REMARKS WARR. CLASS C043 QTY. PART NUMBER +A RM AF LE X 3/8 ID X 1 /4W AL L 020896- 12 2 NNN R50322 LUBRICANT- TAYLOR 4 OZ. 047518 1 000 MAN-OPER C043 068359-M 1 000 MOTOR-2.0 HP 017650-33 3 212 MOTOR-FAN 16 WATT 063687-12 1 103 MANIFOLD- 3/8S THRU- 1/4S OUT- 2 046922 1 103 LINE A.
49 Model C 043 Parts List DESCRI PT IO N REMARKS WARR. CLASS C043 QTY. PART NUMBER +NUT-JAM 3/ 8-24 ZP 070756 3 000 +E -RIN G 1/4 B LA CK PH OS 032190 3 000 SHELL A.
50 Parts List Model C 043 DESCRI PT IO N REMARKS WARR. CLASS C043 QTY. PART NUMBER VALVE-EPR 1/ 4S 022665 1 103 LINE A. -SUCTI ON *C043* VALVE-EXP- THERMO-3/ 8 X 1/2 ODF 066904 3 103 VALVE-SHUTOFF- 3/8 ODF 063918 3 103 LINE- A.- LIQ. INLET VALVE *C043* VALVE-SHUTOFF- 7/8 ODF 063947 3 103 LINE-A.
51 Model C 043 Parts List RC35 P arts List DESCRI PT IO N PART NUMBER RC35 QTY. WARR. CLASS RE MARKS BLOCK-TERM INAL 3P L1, L2,L3 039423 1 103 CAP-DUST- BULKHEAD COUPLING 048427 2 000 BOOT-I NSULATING.
52 Parts List Model C 043 DESCRI PT IO N REMARKS WARR. CLASS RC35 QTY. PART NUMBER TEE-ACCESS 3/ 8 026687 1 103 TEE-ACCESS 5/ 8 026689 1 103 LABEL-REFRI GERANT-HP62 047512 1 000 LABEL-WARN- COVER 0514.
53 Model C 043 Parts List DESCRI PT IO N REMARKS WARR. CLASS RC35 QTY. PART NUMBER VALVE-CONTROL- PRESSUR-HEAD- ORI 063849 1 103 VALVE-ACCESS 1/ 4FL X 1/4SOLDER 044404 1 103 LINE A. -DI SCHARGE INLET * RC35* VALVE-REGULATOR CPR 5/ 8S 025780 1 103 LINE A.
Mod e l C043 063943-33 9/13 BLK WHT THERMISTOR CONTROL BOARD EMI FILTER LINE LOAD L1 L1 L2 L2 BLU/WHT YEL YEL 230 VAC 24 VAC WHT ADD MIX LIGHT PROBE WHT/GRA GRA/WHT GRN/YEL VIO MIX PROBE COLD WARM YEL.
Mod e l C043 063943-33A 9/13 BLK WHT THERMISTOR CONTROL BOARD EMI FILTER LINE LOAD L1 L1 L2 L2 BLU/WHT YEL YEL 230 VAC 24 VAC WHT ADD MIX LIGHT BLK BARREL PROBE WHT/GRA GRA/WHT GRN/YEL VIO MIX PROBE C.
Mod e l C043 063943-33B 9/13 BLK WHT THERMISTOR CONTROL BOARD EMI FILTER LINE LOAD L1 L1 L2 L2 YEL YEL 230 VAC 24 VAC WHT ADD MIX LIGHT PROBE WHT/GRA GRA/WHT GRN/YEL VIO MIX PROBE COLD WARM YEL BRN GR.
デバイスTaylor C043の購入後に（又は購入する前であっても）重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります：
Taylor C043をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはTaylor C043の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Taylor C043の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Taylor C043で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Taylor C043を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はTaylor C043の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Taylor C043に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちTaylor C043デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
