Taylorメーカーcustard machineの使用説明書/サービス説明書
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Model C 043 Gen eral Market Cu stard Mach in e Original Ope ra ting Instruc tions 068359 - - M 7/22/ 10 (Or igi nal Publ icat ion) (Up da ted 8 /2 /12 ).
Com plete thi s page for qui ck r efer ence whe n ser vice i s re quir ed: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor ma tion found on the C043 data la bel: Mo.
Model C0 4 3 Table of Cont ent s Table of Contents Section 1 To the Installer 1 ............................................ Sec tion 2 To the Ope ra tor 4 ........................................... Section 3 Sa fety 5 ...............................
Table of Cont ent s Mode l C04 3 Table of Contents - P age 2 Se ction 8 Tr oubles hooting Guide 41 .................................... Section 9 Parts R eplacement Schedule 42 ............................... Section 10 War ranty Explanation 43 ......
1 Model C0 4 3 To the Insta ller Section 1 To the Installer The f ollowing are general ins tallat ion ins truc tions . F or complet e inst allation det ails, pleas e see the check out card. Installer Safety In all ar eas of t he world, equipment should be installed i n acc ordance wit h existing local codes.
2 Model C0 4 3 To the Insta ller 1 1 1216 This unit mus t be ins talled on a level s urfac e to avoid t he hazar d of t ipping. Ex tr eme care should be taken i n moving this equipment f or any reason. T wo or more per sons are r equired to safely move t his unit.
3 Model C0 4 3 To the Insta ller Refriger ant In consider ation of our environm ent, T aylor proudly uses only ear th f riendly HF C r efriger ants. The HFC r efr igerant used in this unit is R404A . This ref rigerant is gener ally considered non-t oxic and non-fl ammable, wit h an O zone Depleting P otent ial (ODP ) of zero ( 0).
4 Model C0 4 3 To the Opera tor Section 2 To the Operator Your f reezer has been c arefully engineered and manuf actur ed to give y ou dependable operation. This unit , when properly operat ed and cared f or, will produce a c onsist ent qualit y product .
5 Model C 0 43 Safety 1 1 1216 Se cti on 3 Sa fety We at T aylor Company ar e concerned about t he safety of the operator when he or she comes in contact wit h the f reezer and its part s. T aylor has gone t o ext reme eff ort s to des ign and manufac ture built -in safet y feat ures t o protect both you and the ser vice technician.
6 Model C 0 43 Sa fety S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT operat e t he freez er unless all serv ice panels and access doors ar e restrain ed with screw s. S DO NOT rem ove any int ernal operat ing part s (example: f reezer door, beat er, scr aper blades, et c.
7 Model C 0 43 Safety Notes:.
8 Model C 0 43 Operat or Part s Id enti fi cati on Section 4 Operator Parts Identif ication C043 Figur e 1.
9 Mo del C043 Op erato r Parts I den ti ficat io n Exploded View Par ts Identification ITE M DESCRIPTI ON PART NO. 1 TRAY A.- DRIP X63636 2 COVER-HOPPER- FRONT INS 065701 3 COVER-HOPPER- REAR INS 065700 4 LEVER A.- FLOW REG X64316 5 ROD-FLOW CONTROL 063593 6 TUBE A.
10 Model C 0 43 Operat or Part s Id enti fi cati on 1 10207 Beater Door & Hopper A ssemblies Figur e 2.
11 Mo del C043 Op erato r Parts I den ti ficat io n 1 10207 Beater Door & Hopper A ssemblies Par ts Identification ITE M DESCRIPTI ON PART NO. 1 CHUTE-SHORT 063618 2 DOOR A.
12 Model C 0 43 Operat or Part s Id enti fi cati on Accessor ies Figur e 3 ITE M DESCRIPTI ON PART NO. 1 BRUSH-DBL END- PUMP & FEED 013072 2 BRUSH-DRAW VALVE 1”OD X 2”X17” 013073 *3 BRUSH-BARREL 063843 *4 BRUSH-REAR BRG 063844 5 BRUSH-MI X PUMP BODY 3”X7” 023316 6 BRUSH-END- DOOR-SPOUT- SS 039719 ITE M DESCRIPTI ON PART NO.
13 Mo del C043 Op erato r Parts I den ti ficat io n Section 5 Important to Operat or Figur e 4 ITE M DESCRIPTI ON 1 HOPPER REFRIGERATI ON SWI TCH 2 OPERATIONAL REFRI GERATION SWI TCH 3 FLOW ADJUSTMENT.
14 Model C 0 43 Operat in g Proced ures Section 6 Operating Procedures This machine is a t hree flav or cus tard f reezer . I t has three 30 quar t ( 28 liter) hoppers . T he mix f lows by gravit y t hrough an adjust able flow cont rol int o the fr eezing cylinder s.
15 Model C 0 43 Op erati ng Pro cedu res Step 3 Slide the s eal over t he shaf t and groov e until it snaps int o place. Figur e 7 Step 4 Fill t he inside port ion of t he seal wit h 1/4” (6 mm ) more lubr icant and lubr icate t he flat s ide of t he seal that f its ont o t he rear shell bear ing.
16 Model C 0 43 Operat in g Proced ures Step 7 Star ting at t he hex end of the beat er s haft , place a met al leaf spr ing (arched upwar d) over t he two pins closes t t o that end. Ins tall t he long scr aper blade on top of the leaf spring. ( Note: T here is only one long scr aper blade per beater.
17 Model C 0 43 Op erati ng Pro cedu res 1 1 1216 Door Assembly Step 1 Wit h the door in a horiz ontal posit ion, ins tall t he draw arm plate. I nst all all three s hort st ud nuts and leave them loose. Figur e 15 Step 2 Tur n the door ov er and inst all the door gasket .
18 Model C 0 43 Operat in g Proced ures Sani tizing Step 1 Using lu kew arm water, pr epare an approved 100 PPM s anitiz ing solution ( examples: 5 gal. [ 19 liter s] of Kay-5 R or 4 gal. [15 liters] of S ter a-Sheen R ). USE WARM WAT ER AND FOLLOW THE MANUFACTURER 'S SPECIFICATI ONS.
19 Model C 0 43 Op erati ng Pro cedu res Step 7 Place an em pty m ix pail under t he draw arm plate ( if the mac hine is not equipped with a t rough) . Figur e 23 Step 8 Pour t he sanit izing solut ion into t he hopper. Figur e 24 Step 9 Brus h clean the m ix hopper.
20 Model C 0 43 Operat in g Proced ures IMPOR TAN T! Your ha nds mus t be cle an and san it ized b efo re proceed in g wi th t he next step s. Step 13 Remove t he splash guar ds fr om the door s. Figur e 28 Step 14 Remove t he chut e from t he hopper.
21 Model C 0 43 Op erati ng Pro cedu res Prim ing - Custard KEEP FI NGE RS OUT OF F IL L AND DISCHARG E OP ENING S! F ail ure to do so may result in sev ere personal injury, c ontaminat ed product , or component damage.
22 Model C 0 43 Operat in g Proced ures 120213 Step 5 On t he back half of t he hoppers, inst all the hopper cover s that hav e the conc ave lip. F or max imum capacit y, the hopper should be f ull. Figur e 35 Step 6 Place t he beater swit ch and t he refr igeration s witc h in the “ ON” pos ition.
23 Model C 0 43 Op erati ng Pro cedu res Step 10 Open t he draw arm plat e. Figur e 39 Note: A chat ter ing noise indicat es t hat not enough mix is enter ing the f reezing c ylinder. I t may be necess ary t o increase t he f low of mix int o the fr eezing cylinder .
24 Model C 0 43 Operat in g Proced ures 120213 Step 3 On t he fr ont half of the hopper s, inst all the hopper covers t hat have t he rais ed lip. Figur e 43 Step 4 Fill t he hopper wit h lemon ice mix ture. Note : Use only FR ES H MIX when prim ing the freezer.
25 Model C 0 43 Op erati ng Pro cedu res Note: I f lemon ice does not dispens e, use t he rake to cl ean the draw ar m plate ar ea. Figur e 47 Step 9 When f rozen lem on ice appears, c lose the dr aw arm plate. Using s anit ize d hands , inst all a sanit ized product c hute.
26 Model C 0 43 Operat in g Proced ures Hold C ycle Dur ing Oper ation Th e HOL D cycle i s on ly u sed fo r cust ard, NO T lemo n ice. Step 1 Place t he flow adjus tment k nob in the “CLO SE” position.
27 Model C 0 43 Op erati ng Pro cedu res Step 5 Clo se the draw arm pl ate. Make sure the le ft st ud nut is snug and t hen the right s tud nut . Figur e 56 Step 6 Re mo ve th e cus tar d chu te a nd ta ke i t to the si nk for cleaning and sanit izing.
28 Model C 0 43 Operat in g Proced ures 120213 Resum ing Pr oduction D uring Operation Step 1 Place t he beater swit ch in t he “ON” posit ion. Figur e 59 Step 2 Place t he ref rigerat ion switc h in the “ ON” pos ition. Figur e 60 Step 3 Set t he t imer f or one minut e.
29 Model C 0 43 Op erati ng Pro cedu res Step 5 When c ustar d appears, adjust t he flow adjust ment knob to gain t he desir ed cust ard t ext ure. T urn the f low adjustm ent k nob clockwis e if t he product is t oo firm and counter -cloc kwise if t he product is t oo sof t.
30 Model C 0 43 Operat in g Proced ures Step 3 Place t he beater swit ch in t he “ON” posit ion. Figur e 67 Step 4 Open t he dipping cabinet cover . Clos e the draw ar m plate. Using s anit ize d hands , inst all a sanit ized cust ard chut e. Figur e 68 Step 5 Open t he draw arm plat e and turn t he flow adjustm ent k nob to “5” .
31 Model C 0 43 Op erati ng Pro cedu res Rinsing Step 1 Place t he hopper ref rigerat ion swit ch in t he “OF F” position. Figur e 71 Step 2 Make sur e the r efriger ation swit ch is in t he “O FF ” position. Figur e 72 Step 3 Close the dr aw arm plat e and remov e the pr oduct chut e.
32 Model C 0 43 Operat in g Proced ures Step 6 Wit h the br ushes prov ided, sc rub t he mix hopper. Figur e 76 Step 7 Place t he beater swit ch in t he “ON” posit ion. Figur e 77 Step 8 Open t he draw plat e and drain the r inse water f rom the f reezing c ylinder.
33 Model C 0 43 Op erati ng Pro cedu res Cleaning IMPOR TAN T: Failur e to follow thes e clean in g p roced u res may resul t in b acteri al conta m inat ion of the fr oze n cus ta rd pr oduc t. Step 1 Make sur e the r efriger ation swit ch is in t he “O FF ” position.
34 Model C 0 43 Operat in g Proced ures Step 7 Using the double- ended brush, c lean the inside of the f eed tube. Figur e 85 Step 8 Place t he beater swit ch in t he “ON” posit ion.
35 Model C 0 43 Op erati ng Pro cedu res Disassem bly Step 1 Remove t he door ass embly. Figur e 89 Step 2 Disass emble the door assem bly. Remove t he gask et fr om the pr oduct door . Figur e 90 Step 3 Remove t he fr ont bearing f rom the door or beat er sha ft.
36 Model C 0 43 Operat in g Proced ures Note: I f the r ear seal r emains in t he drive coupling at t he back of t he machine ins tead of com ing out with t he beater shaf t, perf orm the f ollowing: S Reinstall thr ee blades and leaf springs on the beat er shaf t.
37 Model C 0 43 Op erati ng Pro cedu res Step 2 Thor oughly brush c lean all disassem bled parts in t he cleaning solut ion, m aking sure all lubr icant and mix film is rem oved. Figur e 96 Step 3 Use the double- ended brush t o clean t he inside of the f eed tube.
38 Model C 0 43 Operat in g Proced ures Step 6 Prepar e a sink wit h an approved sanit izing s olution (exam ples: Kay- 5® or St era-Sheen® ). USE WARM W ATE R AND FO LLO W T HE MANUF AC- TURER'S SPECIFICATIONS. Figur e 100 Step 7 Repeat St ep 2 using t he sanit izing solut ion.
39 Mode l C04 3 Impor ta nt: Oper at or Che c klis t 120802 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing ALWAYS FOLLOW LOCAL HEALTH CODES. Clean in g and san it iz in g sched ul es are g overn ed by fe der al, st at e, or loca l regula tor y a genc ies , and mu st be fol lo w ed accord in gl y.
40 Model C0 4 3 Impor ta nt: Oper at or Che c klis t j 5. F ollow all lubricat ing procedures as out lined in “Assembl y”. j 6. I f your mac hine is air cooled, check t he condenser for acc umulation of dir t and lint . Dirty condens ers will r educe the ef fic iency and capacit y of the m achine.
41 Model C0 4 3 Impor ta nt: Oper at or Che ck lis t Section 8 Troubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 1. The product is t oo stif f. a. F low rate is t oo slow. a. Adjus t t he flow r ate. 21 2. The scr aper blades m ake a chatt ering nois e.
42 Model C 0 43 Parts Repl acement Sch edu le Section 9 Parts Replacement Schedule PART DESCRIPTI ON EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY BRUSH-DBL END- PUMP & FEED INSPECT & REPLACE I F NEC.
43 Model C0 4 3 War ra nty E xpla nat ion Section 10 Warranty Explanation Class 103 Par ts The warr anty f or new equipment Class 103 part s is one year f rom t he original dat e of unit inst allati on, with a r eplacement part s warr anty of t hree mont hs.
Section 11 Parts List 44 Parts List Model C 0 43 C043 Par ts List DESCRI PTI ON P ART NUMBER C043 QTY. WARR. CLASS RE MARKS BEARING- DOOR-FRONT * C043* 064315 3 000 BEARING- REAR SHELL-NI CKEL 031324 .
45 Model C 0 43 Parts List DESCRI PTI ON RE MARKS WARR. CLASS C043 QTY. PART NUMBER CONTROL-THERMI STOR X63020-SER 1 103 COUPLING A. UNIVERSAL JOINT X64956 3 103 +PIN- ROLL- 3/32X9/ 16 STEEL PLAIN 015971 12 103 COUPLING- 3/8FS X 1/ 4FS 031791 1 103 LINE A.
46 Parts List Model C 0 43 DESCRI PTI ON RE MARKS WARR. CLASS C043 QTY. PART NUMBER GASKET-CONTROL COVER * C043* 063653 3 000 GASKET-DOOR HT 4"- DOUBLE 048926 3 000 GEAR A.
47 Model C 0 43 Parts List DESCRI PTI ON RE MARKS WARR. CLASS C043 QTY. PART NUMBER +A RMA FL EX 3 /8 ID X 1 /4WA LL 020896-12 2 NNN R50322 LUBRICANT- TAYLOR 4 OZ. 047518 1 000 MAN-OPER C043 068359-M 1 000 MOTOR-2.0 HP 017650-33 3 212 MOTOR-FAN 16 WATT 063687-12 1 103 MANIFOLD- 3/8S THRU- 1/4S OUT- 2 046922 1 103 LINE A.
48 Parts List Model C 0 43 DESCRI PTI ON RE MARKS WARR. CLASS C043 QTY. PART NUMBER +NUT-JAM 3/ 8-24 ZP 070756 3 000 +E -RIN G 1/4 B LA CK P HO S 032190 3 000 SHELL A.
49 Model C 0 43 Parts List DESCRI PTI ON RE MARKS WARR. CLASS C043 QTY. PART NUMBER VALVE-EPR 1/ 4S 022665 1 103 LINE A. -SUCTI ON * C043* VALVE-EXP- THERMO-3/ 8 X 1/2 ODF 066904 3 103 VALVE-SHUTOFF- 3/8 ODF 063918 3 103 LINE- A.- LIQ. I NLET VALVE *C043* VALVE-SHUTOFF- 7/8 ODF 063947 3 103 LINE-A.
50 Parts List Model C 0 43 RC35 P arts List DESCRI PTI ON P ART NUMBER RC35 QTY. WARR. CLASS RE MARKS BLOCK-TERM INAL 3P L1, L2,L3 039423 1 103 CAP-DUST- BULKHEAD COUPLING 048427 2 000 BOOT-I NSULATIN.
51 Model C 0 43 Parts List DESCRI PTI ON RE MARKS WARR. CLASS RC35 QTY. PART NUMBER TEE-ACCESS 3/ 8 026687 1 103 TEE-ACCESS 5/ 8 026689 1 103 LABEL-REFRI GERANT-HP62 047512 1 000 LABEL-WARN- COVER 051.
52 Parts List Model C 0 43 DESCRI PTI ON RE MARKS WARR. CLASS RC35 QTY. PART NUMBER VALVE-CONTROL- PRESSUR-HEAD- ORI 063849 1 103 VALVE-ACCESS 1/ 4FL X 1/4SOLDER 044404 1 103 LINE A. -DI SCHARGE INLET * RC35* VALVE-REGULATOR CPR 5/ 8S 025780 1 103 LINE A.
C043 063943-33A Rev. 2/12.
C043 063943-33B Rev. 2/12.
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