Woods EquipmentメーカーBB8400Xの使用説明書/サービス説明書
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OP E R A TO R ' S M A NU A L BR USHBULL ROT ARY CUTTER (Rev . 4/2 4/ 2009 ) TM BB6000X BB7200X BB8400X MAN0680.
2 Introduction Gen’l (Re v . 2/ 19/2008) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 MAN068 0 (1 1/30/2007) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction MAN06 80 (1 1/30/20 07) SPECIFICATIONS Cutting Hei ght . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2" - 12" Blade S pin dle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe ty 5 Safety V ideo Orde r Form (8/2/ 2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices .
6 Sa fety Safety V ideo Order Fo rm (Rev . 2/6/2006) Free Mower / Cutter Safety Video Order Form 3 (Select one) VHS Forma t - VHS01 052 Safety V ideo DVD Format - DVD010 52 Safety V ideo Pleas.
Safety 7 Single S pindle HD ( Rev . 9/15/2006) TRAINING Saf ety inst ructi ons ar e impor ta nt! Re ad all att achment and powe r unit manuals; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer .
8 Safety Single S pindle HD (Re v . 9/15/2006) (Safety R ules conti nued from previous p age) OPERA TION Full chain, rubber , or steel band shielding must be inst alled when oper ating in populated areas or other ar eas wher e thrown ob jects could injur e peo- ple or damage property .
Safety 9 Single S pindle HD ( Rev . 9/15/2006) disengage power to equi pment, lower the 3-point hitch and a ll ra ised com pone nts to the ground , oper ate valv e levers to release a ny hydr aulic pres - sure, se t p arki ng brake, st op engine , remove k ey , and unf asten seat belt.
10 Saf ety MAN0680 (1 1/30/2 007) 1 - SERIAL NUMBER PLATE 12 - PN 5 7123 RED REFLECTOR 9" ROT A TING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when engine is running. Before mowing, clear area of objects that may be thrown by blade.
Safety 11 MAN0680 (1 1/30/2 007) 10 - P N 33347 33347E 14 - P N 10041 14 CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.
12 Operation MAN06 80 (1 1/30/20 07) OPERATION The opera tor is r espons ible for the safe operatio n of the cutter . The operator mus t be proper ly trained . Operators s houl d be fami liar wi th the cutter , the tr actor , and all safety practi ces before s tarting op eration.
Operation 13 MAN068 0 (1 1/30/2007) Figure 2 . Cutter to T racto r Connectio n QUICK HITCH SET-UP Refer to Figure 3 and Figure 4. Category I and II for BB60 00X, BB7200 X 1. CA T I: No ad justme nt is r equir ed. 2. CA T II: Rem ove hardware securing l ift arms to moun ting l ugs.
14 Operation MAN06 80 (1 1/30/20 07) Shortening Driveline 1. Move cutter up and down to get the sh ortest possible d istance betw een tractor PTO shaft and gearbox input shaft. 2. Separate d riveli ne into two halv es and conn ect them to the tract or PTO and gearbo x.
Operation 15 MAN068 0 (1 1/30/2007) DRIVELINE INTE RFERENCE CHECK 1. Check for cl earan ce betwe en drivelin e and cut ter deck. 2. Slowly lift cu tter an d observ e drive line. If cl eara nce between drivelin e and cutte r deck is less than 1 inch, s horte n top lin k or l imit upp er trav el of lo wer hitch arms .
16 Operation MAN06 80 (1 1/30/20 07) OPERATING T ECHN IQUE 1. Power for operati ng the cutt er is supplie d by th e tractor PTO. Operate PT O at 540 rpm. Kno w how to stop the tractor and cutte r quick ly in a n emergenc y . 2. Engag e PTO at a low engin e rpm t o min imize stress on th e drive system and g earbo x.
Owner Service 17 MAN068 0 (1 1/30/2007) OWNER SER VICE The info rmation in this sectio n is w ritten for operato rs who po ssess basi c mechan ical skill s. If you n eed help, your de aler has trained servic e tec hnicians availa ble. For you r protec tion, r ead an d follow the s afety inf orma- tion in th is ma nual.
18 Owner Service MAN068 0 (1 1/30/2007) Gearbox Lubrication For gearb ox, use a high qu ality gear oil with a v iscos ity index of 80W or 90W and an API se rvice r ating of GL- 4 or -5 in gearb oxes. F ill gea rbox un til oil runs ou t the side plug on gear box.
Owner Service 19 MAN068 0 (1 1/30/2007) BLADE SERVICE Blade R emoval Figure 13 . Blade As sembly NOTICE ■ If blade pin (1) is seized in cros sbar an d extreme force will be need ed to remove it, support crossbar from below to prevent ge arbox damage.
20 Owner Service MAN068 0 (1 1/30/2007) Blade Sharpening NOTICE ■ When sharpening blades, grind the same amount on each blade to maint ain balance. Replace bl ades in p a irs. Unbala nced bla des will cause ex cessive vib ration , which c an damag e gearbox bearings.
T roubleshooting 21 MAN068 0 (1 1 /3/2007) TROUB LESHOOTI NG MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut lo wer in cente r of swath than at ed ge Height of cutter l ower at r ear or front Adjust cutter heig ht and at titude s o that cutte r rear and front a re within 1/2" of s ame he ight.
22 Dealer Service MAN068 0 (1 1/30/2007) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools.
Dealer Service 23 MAN068 0 (1 1/30/2007) V ertical Sha ft Rep air Refer to Figure 18. 1. Disconn ect and r emove t he dr iveline from the gearbox . 2. Remove v ent plug (24) a nd si phon g ear lub e from housing throug h this op ening. 3. Remo ve crossb ar (see Crossbar Removal , p a ge 25 ).
24 Dealer Service MAN068 0 (1 1/30/2007) GEARBOX REP AIR Remove Gearbox from Cutter Refe r to Figure 18. 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove b reathe r le vel plug (2 4) an d siphon gear lube fro m hous ing throu gh this open ing.
Dealer Service 25 MAN068 0 (1 1/30/2007) 13. Slide sh im (13 ) over i nput sha ft (3) and sec ure with snap ring (10) . 14. Check input shaft end float b y movin g the inpu t shaft (3) by ha nd. If end float i s higher than 0.012" , inse rt shim betw een inpu t shaft (3) and re ar bearing (7).
26 Dealer Service MAN068 0 (1 1/30/2007) CROSSBAR INST A LLATION Usi ng eme ry clot h (220 or fine r), r emove s urface rust, Loct ite ® and foreig n materi al from hub , splined gearbo x, verti cal sh aft, and cross bar as shown in Figu re 20. Fig ure 20 .
Dealer Service 27 MAN068 0 (1 1/30/2007) 3. Clamp cup in vise a s shown i n Figur e 25 an d tap on yoke to compl ete ly remo ve cu p from yo ke. Repeat S tep 2 & 3 for opposite cup. Figure 25 . Remov e Bearing Cu ps 4. Place u niver sal cr oss in vis e as s hown i n Figur e 26 and tap on yo ke to re move cup.
28 Dealer Service MAN068 0 (1 1/30/2007) NOTES.
Assem bly 29 MAN068 0 (1 1/30/2007) ASSEMBLY DEALER SET - UP INSTRUCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e Woods dealer . If sh ould b e deliv ered to th e owner com- pletely as sembled, lub ricated , and adjuste d for normal cutting c ondit ions.
30 Assembly MAN06 80 (1 1/30/20 07) Disassemble Shipping Unit Refe r to Figure 29. 1. Positio n cutte r flat and pla ce a bloc k unde rneath the rear of the cut ter to ra ise it off the g round . 2. Remove a ll parts tha t are w ired or stra pped t o cutter .
Assem bly 31 MAN068 0 (1 1/30/2007) Inst all Slip Clutch Dr iveline Figure 32 . Slip Clut ch Drivel ine Ass embly A new sli p clutch , or one tha t has be en in stor age ov er the w inter , may seiz e. NOTICE ■ A grade 8.8 metric bo lt must be used to attach clutch dr iveline t o gearb ox.
32 Assembly MAN06 80 (1 1/30/20 07) BAFFLE KIT INST ALL ATION (OPTIONAL) NOTE: An op tional baffle kit may be ins talled to the front of the c utter to pre vent exce ssive b low-out whe n cutter is used on a no n-ca b tractor . Th e baffle can also be installe d in the rear o f the cu tter to s pread out dis- charge.
Assem bly 33 MAN068 0 (1 1/30/2007) DUAL T AILWHEEL INST ALLATION BB7200X, BB840 0X (OPTIONAL) 1. Attach dua l tailwhee l (1) to main fram e (D) usin g position A and desi red heigh t locati on as shown i n Figure 35 . 2. Secu re with c ap scre ws (17) and he x nuts (18) .
34 Dealer Check List MAN06 54 (Rev . 10/19/20 07) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEAL ER ’ S RESPONS IBILITY) NOTICE ■ Gearbox wa s not filled at the factor y . It must be serviced befo re operati ng cutter . (See Fill Gearbox , p age 31).
Part s 35 MAN068 0 (1 1/30/2007) BRUSHBULL Rot a ry Cutters BB6000X, BB7200X, BB8400X BB6000X , BB7200X, B B8400X ASSEMB L Y . . . . . . . . . . . . . . . . . 36 - 37 GEARBOX ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 - 39 SLIP CLUTCH DRIVE AS SEMBL Y .
36 Part s MAN0680 (1 1/30/2 007) BB6000X, BB7200X & BB8400X ASSEMBLY 67 - SAFETY DECAL SET 68 - COMPLE TE DECAL SET (Rev . 10/24/2008).
Part s 37 MAN068 0 (1 1/30/2007) BB6000X, BB7200X & BB8400X P ART S LIST R E F PART QTY DESCRIPTION 1 ----- 1 Deck Wel dme nt 2 57050 1 Blade Access Cover 3 570 40 1 T ailw heel W eldme nt 4 571 1.
38 Part s MAN0680 (1 1/30/2 007) GEARBOX ASSEMBLY.
Part s 39 MAN068 0 (1 1/30/2007) GEARBOX ASSEMBLY P ART S LIST R E F PART QTY DESCRIPTION A 58807 1 C omplete Gearb ox assembly - BB6000X A 58808 1 C omplete Gearb ox assembly - BB7200X A 1024795 1 C omplete Gearb ox assembly - BB8400X 1 57445 1 Gear cro wn 24T M7.
40 Part s MAN0680 (1 1/30/2 007) SLIP CLUTCH DR IVE ASSEMBLY R E F PART Q TY DESCRIPTION A 57419 1 Complete 54 0 RPM drive assembly BB6 000X A 57422 1 Complete 54 0 RPM drive assembly BB7200X, BB8400X.
Part s 41 MAN068 0 (1 1/30/2007) BB7200X & BB8400X DUAL T A ILWHEEL (OPTIONAL) R E F PART QTY DESCRIPTION 1 57101 1 Dual tai lwheel as sembly 2 12881 2 Was her T160 etc w /cap 3 12889 2 3/32 x 1-9/16 OD O-ring 4 2370 4 W asher , 1.62 x 3 x . 18 5 467 4* 2 3/ 8 x 2 Spirol pi n 6 15580 2 T ailwh eel clevis 7 15087 2 1 NC x 9.
42 Part s MAN0680 (1 1/30/2 007) FRONT & REAR CHA IN SH IELDING (OPTIONAL) REF QTY BB6000X BB7200X BB8 400X DESCRIPT ION 11 57143 57090 1023048 Right front ch ain plate 21 57144 57091 1023047 Left front c hain plat e 32 1003645 1007850 1007851 .
Part s 43 MAN068 0 (1 1/30/2007) RUBBER SHIELDING (ST A NDARD) CHECK CHAIN ASSEMBLY (OPTIONAL) R E F PART QTY DESCRIPTION A 1013208 1 Rubber sh ield kit 5 fo ot BB6000X (includ es items 1- 4) A 101320.
44 Part s MAN0680 (1 1/30/2 007) CROSSBAR PULLER (OPTIONAL) R E F PART QTY DESCRIPTION A 881 1 1 Cros sbar puller , comp lete 1 19914 2 Crossbar pul ler clevis 2 3097 *4 5/8 NC x 4-1/2 HHCS GR5 3 230 .
Appendix 45 Bolt T orque & Siz e Charts (R ev . 3/2 8/2007) BOLT T ORQUE CHART Always tighten hardwar e to the se value s unl ess a di fferent torque valu e or ti ghtening procedur e is listed f or a spe cific applica tio n. Fasteners must al ways be rep laced with the s ame grad e as spec ified in the ma nual parts list.
46 Appendix Bolt T orque & Siz e Charts (Re v . 3/28/2007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... ............. .......... ...
Index 47 MAN0680 (1 1/30/2 007) INDEX ASSEMB LY Dealer Set- up Instr uctio ns 29 Fill Gearbo x 31 Install S afety Shiel ding Install O ptio nal Chain Shiel ding 3 1 Install R ubber Defl ector 31 Optio.
F - 3079 (Rev 4/3/2009) W oods Equipmen t Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 U SA 800-319-663 7 tel 800 -399- 663 7 fa x www .
F-8494 (Rev . 6/23/2005) W ARRANTY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mo wers and W oods Boundary TM Utility V ehicles ) W oods Equipm ent Compan y (“WOODS”).
P ART NO. MAN0680 © 2007 Woods Equipment Company . All rights reserved. WOODS , and the Woods logo are trademarks of Woods Equipment Company . All o ther trademarks, trade names, or service mark s not owned by Woods E quipm ent Company that appear in this manual are t he property of t he ir respec- tive companies or m ark holders.
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Woods Equipment BB8400Xをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはWoods Equipment BB8400Xの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Woods Equipment BB8400Xの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Woods Equipment BB8400Xで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Woods Equipment BB8400Xを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はWoods Equipment BB8400Xの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Woods Equipment BB8400Xに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちWoods Equipment BB8400Xデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
