Woods EquipmentメーカーM8200の使用説明書/サービス説明書
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PN-46018 (R ev. 3/15 /02) 1 1 1868 LOADER MO UNTING KIT Loaders 1020 1027 mounting to Kubot a T ractor Models M8200 M9000 Includes Va l v e K i t s 56037 56038 56042 Hose Kit s 40542 40547 46047 46018.
ii Introduc tion (2/9/0 1) T O THE DEALER: Assemb ly and proper i nstallation of this p roduct is the re sponsibil ity of the WOODS dealer . Read manual instr uctions and safet y rules.
SAFETY 1 Loader M ounting Kit (9/1 1/0 0) INST ALLA TION During inst allation, the tra ctor engine should be off, the ke y re moved and th e bra kes l ocked . D o not disconnect hy drauli c lines until attachments are removed or lowered to the ground and system pressure is rel eased by operating valve levers.
2 SAFETY Loader M ounting Ki t (9/1 1/00) (Safety R ules co ntinued fr om prev ious p age) Do not connect a low-pres sure hydraulic hose into a high-pres sure system—it will burst th e hose. Do not use a high-pressure hose in pla ce of a low- pressure hose—i t is possi ble to ruptu re the valv e.
SAFETY 3 Loader M ounting Kit (9/1 1/00) Keep all persons away from operator cont rol area while p erforming adju stments, service, or maintenance.
4 SAFETY PN-46018 (Rev . 1 1/10/00) 11 9 1 2 3 6 5 7 4 Loader Mount (Left Side) Optional Loader Control V alv e 10 8 M O D E LN O . S E R I A LN O . MASS (KG) ID NO. OREGON, IL U.S.A. YR OF MFG. 4 - SERIAL NUMBER P LATE 2 - PN 56053 W ARNING Read and understand Operator ’s Manual before operating.
SAFETY 5 PN-460 18 (Rev . 1 1/10/00) W ARNING 56050-A CRUSHING HAZARD T o avoid injury or death: Do not walk or work un - derneath a raised loader . Lower loader to ground before leaving tractor seat. F ALLING HAZARD T o avoid injury or death: Do not work from or allow riders on loader or its attachments.
6 Mount Installation PN-46018 (Rev . 3/15/02) LOADER MOUNT INST ALLA TION ■ Only use 1 1 1868 Loader Mounting Kit for mount- ing Woods 1 020/1027 loaders to Kubot a M8200 and M9000 tracto rs. Any other use or modification of this kit may r esult in seri ous injury or dea th.
Mount Installation 7 PN-460 18 (3/15/02 ) LOADER MOUNT INST ALLA TION C ont’d Figure 3 1 1 1868 L oader Mou nting Kit Remove T ractor Connector T ube or Adapter Block Follow this proce dure only i f using #40547 or #46047 Ho se Kits. NOTE: It is easier to rem ove th e connec tor t ube or adapter b lock be fore installin g the rig ht moun t.
8 Mount Installation PN-46018 (Rev . 3/15/02) LOADER MOU NT INST ALLA TION Cont’d Install Crossme mber NOTE: Le ave a ll cap screws loos e until l oader mounts are c ompletel y installe d. 1. Install #460 00 cr ossmem ber t o the u ndersid e of the trac tor clu tch hous ing, u sing ca p sc rews an d hardened flat wa shers a s sho wn in Fi gure 4.
Mount Installation 9 PN-460 18 (3/15/02 ) LOADER MOUNT INST ALLA TION C ont’d Install Front Mount Bracket 1. Install front mount br acket (3) to tractor steering housing, usin g cap screw s (17) and h ardened flat washers ( 1 1) as show n in Fig ure 6.
10 Mount Installation PN-46018 (Rev . 3/15/02) LOADER MOU NT INST ALLA TION Cont’d Install Grill Guard 1. Install grill g uard ou tside the left and right sid e rails as shown in Figu re 8. 5. 59628 Right sid e rail (no t show n) 6. 59631 Left side rail 1 1.
Hydraulic Installation 1 1 PN-4601 8 (Rev . 3/15/02) CONTROL V AL VE & H OSE KIT INST ALLA TION ■ Keep hands and body away from pres surized lines. Use p aper or cardboard, not han ds or other body p art s to check for leaks. Wear safety goggles.
12 Hydraulic Installation PN-46018 (Rev . 3/15/02) 1 #40542 Hos e Kit (For use with tractor remotes) NOTE: T o use th is hy drau lic c onnec tio n, th e trac tor must be equip ped with two hydr aulic lev ers and four tractor hy drau lic cou plers . Install Hose Clamp Bra cket & Ch anne l 1.
Hydraulic Installation 13 PN-4601 8 (Rev . 3/15/02) #40542 Hose Kit Cont’d Route Hoses & Install Hose Support 1. Route hydr au li c h os es al ong loa der m ount , und er right si de of fuel tank, and over th e rear axl e. Be su re to avoid conta ct with 3- point linkag e, brake p edals , and other movea ble trac tor com ponents.
14 Hydraulic Installation PN-46018 (Rev . 3/15/02) #40542 Hose Kit Cont’d Connect Hoses to T ractor 1. Connect h ydraul ic hoses to trac tor hydrau lic co u- plers a s show n in Fi gure 14. 2. Refer to tracto r operato r ’s manual for operatin g the trac tor hydrau lic l evers.
Hydraulic Installation 15 PN-4601 8 (Rev . 3/15/02) 2 #56037 Control V alve & #40547 Hose K it (For use with loader joystick) General Des cription This h ydrauli c co nnecti on uses a si ngle lev er contr ol valve mou nted on the r ight loa der mount wit h a bracke t as show n in Fig ure 16.
16 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56037 V alve Kit & #40547 Hose Kit Cont’d Assemble Control V alve Kit 1. Inst all the cont r ol le ver: a) Threa d end of handle (9) in to valve . b) Align han dle so that end wi th longe r bend is pointing to ward the adapte r fittings .
Hydraulic Installation 17 PN-4601 8 (Rev . 3/15/02) #56037 V alve Kit & #40547 Hose Kit Cont’d 2 4 15 2 2 3 4 4 7 7 IN OUT 8 10 11 12 5 TRAC TOR PART POW ER BEYOND CD5558C Assem ble #4054 7 Hose.
18 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56037 V alve Kit & #40547 Hose Kit Cont’d Inst all Fi ttings to T ractor Hydraulic Line Refer to Fi gure 17 an d Figur e 18.
Hydraulic Installation 19 PN-4601 8 (Rev . 3/15/02) #56037 V alve Kit & #40547 Hose Kit Cont’d Inst all Hose Ret ainer & Line Support Bracke t 1. Remove the cap scre ws that hol d the trac tor fender to th e operator platf orm and in stall the h ose retainer .
20 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56037 V alve Kit & #40547 Hose Kit Cont’d T orque Hardware & Tighten Fittings 1. T o rque all har dwar e to specifi catio ns given bel ow . 2. Check to be sure all hy drauli c fitting s are tight.
Hydraulic Installation 21 PN-4601 8 (Rev . 3/15/02) 3 #56038 Cable Control Kit & #46047 Hos e Kit (For cab tractors only) Inst all Control V alve (2-Spool #56038 or 3-Spool #56042) 1. Install valv e assemb ly to v alve g uard, usi ng three 3/8 x 1- 1/2 c arria ge bolts ( 1), 3 /8 lo ck wa shers (2), and hex n uts (3).
22 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d Connect Controller to Cables 1. Slide the r ubber co ntrol boot up out of the way . Orient the contr oller a s shown i n Figure 2 4. 2. Usi n g a vi ce, c lamp t he con tro ller loos ely .
Hydraulic Installation 23 PN-4601 8 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d Inst all Controller S tand Brac ket NOTE: Use #46 049 adap ter plate a nd har dware from #46047 Hos e Kit. 1. Locate the c ontrol c able acc ess hole u nder th e rubber floor ma t in the right front corne r of the tractor cab.
24 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d Inst all Controller S tand 1. Attach contr oll er stand to contr oller m ount bracke t, using four 3/ 8 x 1-1 /4 carria ge bol ts, 3/8 fla t washers, l ock was hers, and nuts.
Hydraulic Installation 25 PN-4601 8 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d Att ach Control Cables to V alve 1. Thread ja m nut ( g) over threade d end of cabl e. 2. Slide re tain er (f) ove r cable. 3. Thread adjuster ( e) comp letel y over cable.
26 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d 3 1 PYB 5 8 6 OUT 7 6 5 2 1 IN CD5618C-Var Figure 30 #46047 Hos e Kit PBY Connect Hydraulic Lines IMPORT ANT ■ If hyd raulic lines are n ot connected as sh own in he mount ing kit manual or t he tractor manual, the c ontrol valve my be dama ged.
Hydraulic Installation 27 PN-4601 8 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d Install IN & PBY Lines 1. If not don e dur ing install ation of right rear load er mount, rem ove the trac tor hydraul ic line c onnec tor tube or adapter block (if e quipped) as sho wn in Figur e 2, Page 7.
28 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d Connect Loader Feedline Hoses 1. The Contr ol V alve Ki t contains hoses ass emble d with q uick coup lers. A ttach the hoses t o load er feed- lines. 2.
Hydraulic Installation 29 PN-4601 8 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d V erification of Control Movement s 1. Refer to the Woods Loa der Operator ’s Manual to complete the loade r instal lation .
30 Hydraulic Installation PN-46018 (Rev . 3/15/02) NOTES.
PA R T S 3 1 PN-46018 (R ev . 1 1/10/00) Loaders 255 260 Loaders 255 260 Loaders 1020 1027 P ARTS INDEX 1 1 1868 LOADER MOUNTING KIT #1 1 1868 LOA DER MOUNT KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 #40542 H OSE K IT (For use with tractor remotes) .
32 P AR TS PN-46018 (Rev . 1 1/10/00) 1 1 1868 LOADER M OUNTING KIT 1 3 1 2 1 1 8 1 2 3 4 5 6 1 1 1 1 9 11 1 2 1 2 1 3 1 3 1 4 12 1 16 2 2 2 2 1 1 1 7 1 8 2 0 7 7 2 3 CD5612C R E F P ART QTY DESCRIPTI.
PA R T S 3 3 PN-46018 (R ev . 1 1/10/00) #4054 2 HO SE KI T (FOR USE WITH TRACTOR REMOTE CONTROL LEVER) $ % & ' 5+ /2$'(5 %220 $ %8&.(7 &</ %$6( (1' '803 % %8&.(7 &</ 52' (1' 52//%$&.
34 P AR TS PN-46018 (Rev . 1 1/10/00) 56037 CO NTROL V AL VE 39 40 41 42 43 36 37 35 8 31 17 21-26 16 19 15 12 12 18(1) 18(2) 34 33 1 3 28 4 9 38 10 11 38 2 16 24 32 33 34 30 CD5736v ar-1 (Rev .
PA R T S 3 5 PN-46018 (R ev . 1 1/10/00) 56037 C ONTROL V AL VE P ARTS LIST REF P ART QTY DESCRIPTION 1 562 51 1 2-Spool val ve with co ntro lle r 2 450 56 1 2-Spool val ve mount 3 463 05 1 Boot bracke t 4 405 27 1 Rubber contro l boot (2-s pool) 8 463 40 1 V alve mounti ng plat e 9 562 54 1 Bent handle, 0.
36 P AR TS PN-46018 (Rev . 1 1/10/00) 11 h 3 43 31 4 1 32 33 34 37 35 41 40 39 39 40 41 9 14 15 23 16 20(2) 22 24 16 13 22 23 21 24 12 21 19 18 20(1) 17 41 40 7 42 36 38 8 6 10 2 a b c d e f g CD5737 .
PA R T S 3 7 PN-46018 (R ev . 1 1/10/00) CABLE CONTROL V AL VE P A RTS LIST #56038 - 2 SPOOL V ALVE #56042 - 3 SPOOL V ALVE R E F P ART QTY REF 1 562 14 1 Controller st and 2 562 15 1 Controller mo un.
38 P AR TS PN-46018 (Rev . 1 1/10/00) #460 47 HO SE KI T (TO BE USED WITH CABLE-OPERATED CONTROLS) NOTE : Ki t contains fitti ngs that a re not needed for the M8200 or M9 000 trac tor .
PA R T S 3 9 PN-46018 (R ev . 1 1/10/00) #4054 7 HO SE KI T (FOR USE WITH LOADER -MOUNTED CONTROL LEVER) 14 15 2 2 3 4 4 7 7 IN OUT 8 9 10 11 12 13 5 TRACTOR PART POWER BEYOND CD5558C R E F P ART QTY DESCRIPTION 2 315038 2 Adapter , 1/2 NPT F x 3/4 JICM 3 315058 1 Adapter , 1/2 NPT M x 3/ 4 JICF 4 40549 2 90° Elbow , 1/2 NP TM x M 26 x 1.
40 APPENDIX Bolt T orque & Size Chart s (Rev . 2/5/02) BOLT T ORQUE C HART Always tighten hardwar e to the se value s unl ess a di fferent tor que va lue or ti ghteni ng proc edure is listed f or a s pecific applica tio n. Fastene rs must al ways be r eplaced with th e same gr ade as s pecified in the manual parts l ist.
APPENDIX 41 Bolt T orque & Size Chart s (Rev . 9/5/00) BOLT SIZE CHART NOTE: Chart show s bolt thread s izes an d corre sponding head ( wren ch) sizes for sta ndard SA E and metri c bolts . ABBREVIATIONS AG ..... .................... ............ .
F-8494 3/1/2000 (Rev . 1/1/2002) Woods Equipme nt Company 2606 I llinois Route 2 S outh Post Offi ce B ox 10 0 0 Oregon, I llinoi s 610 61 815-732-21 41 tel 815-732-75 80 fax W ARRANTY (Replacement Pa.
F-3079 Effective 3/2/2000 (Rev ised 3/1/01) Woods Equipme nt Company 2606 Ill inois Route 2 South Post Office Box 10 00 Oregon, Ill ino is 61061 815-732-2 141 tel 815-732-7 580 fax W ARRANTY (All Mo dels E xc ept M ow’n Mach i nes) Please Enter Information Below an d Save For Futu re Reference.
Woods Eq uipment Comp any 2606 I lli noi s Ro ute 2 S out h Post Offic e Box 1000 Oregon, Illino is 61061 815-732- 2141 te l 815-732- 7580 fa x MANUAL P ART NUMBER 46018 © 1999 W oods Equipmen t Compa ny .
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Woods Equipment M8200をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはWoods Equipment M8200の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Woods Equipment M8200の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Woods Equipment M8200で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Woods Equipment M8200を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はWoods Equipment M8200の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Woods Equipment M8200に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちWoods Equipment M8200デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
