Woods EquipmentメーカーS105-3の使用説明書/サービス説明書
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OP E R A TO R ' S M A NU A L DITC H BANK R OTAR Y CUTTER 29977 (Rev . 1/23/ 2009) S105-3 S106-3 S105Q-3 S106Q-3.
2 Introduction Gen’l (Re v . 2/19/2008) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 29977 (R ev . 1/23/200 9) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATI ONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction 29977 (R ev . 1 1/23/2009) S PECIFICATIONS GENERAL INFORMA TION Some illust rations in this manual show the cut- ter with safety shield s remove d to p rovide a better view . The cutte r should never be operate d with any safety shielding removed.
Safe ty 5 Safety V ideo O rder Form ( 8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices .
6 Sa fety Safety V ideo Ord er Form (Rev . 2/6/2 006) Free Mower / Cutter Safety Video Order Form 3 (Select one) VHS Forma t - VHS01 052 Safety V ideo DVD Format - DVD010 52 Safety V i deo Ple.
Safety 7 S/HS 105 /106 Safety R ules (Rev . 7/7/20 06) INST ALLA TION Hydraulics must be connected as instructed in this manual. Do not substitute part s, modify , or connect in any other way .
8 Safety S/HS 105 /106 Safety R ules (Rev . 7/7/2 006) (Safety R ules conti nued from previous page) Power unit must be equippe d with ROPS or ROPS cab and seat belt. Keep seat belt securely fasten ed. Fall ing of f power unit can resu lt in dea th from being r un over or crushed.
Safety 9 S/HS 105 /106 Safety R ules (Rev . 7/7/20 06) Operate tra ctor PTO at 540 RPM (1000 RPM o n Q Series cu tters ). Do no t exceed. Raise or lower wings slowly to pr event personal injury or damage to cutter . Look down and to the rear a nd make sure area is clear before operating in reverse.
10 Safety 29977 (R ev . 1/20/2006 ) TO AVOID SERIOUS INJURY OR DEATH, Read Operator’s Manual and follow all safety, operating, and service instructions. (Contact dealer for manuals.) Keep all guards and shields in place and in good condition.
Safety 11 29977 (R ev . 1/20/2006) 33347E 5 - PN 33 347 , H T A E D R O Y R U J N I S U O I R E S D I O V A O T H H e r u t c u r t s e v i t c e t o r p r e v o - l l o r e s U.
12 Safety 29977 (R ev . 1/20/2006 ) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALER T! Y OUR SAFETY IS INV OL VED! Replace Immedia tely I f Damaged! BE CAREFUL! Use a cl ean, da mp c loth to clea n saf ety de cals .
Operation 13 29977 (R ev . 1/23/2009) OPERATION The opera tor is r espons ible for the safe operatio n of the cutter . The oper ator mus t be proper ly trained . Operators s houl d be fami liar wi th the cutter , the trac tor , and all safety practi ces before s tarting op eration.
14 Operation 29977 (R ev . 1/23/2009) ATT ACHING CUTTER TO TRACTOR The cutte r is shipp ed with Categor y 2 hitch pins . Optional Ca tegory 1 pins may be substit uted. Attach c heck ch ain k eyhol e plate s - one on eac h sid e of tractor top lin k attaching lug.
Operation 15 29977 (R ev . 1/23/2009) Do not disconnect hydraulic lines until machine is securely b locked or placed in lowest p osition and system pressure is released by operating valve lever s. GENERAL MOWING Look down and to the rear a nd make sure area is clear before operating in reverse.
16 Operation 29977 (R ev . 1/23/2009) Brush and Ditch B ank Mowing Never direct discharge toward people, animals, or property . ■ Do not raise cutter head with PTO engage d. A raised cutter h ead ex poses blades and in crease s thrown objec t hazard s.
Owner Service 17 29977 (R ev . 1/23/2009) OWNER SERVICE The info rmation in t his s ection i s written for oper ators who po ssess ba sic mecha nical skills. I f you ne ed help, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.
18 Owner Service 29977 (R ev . 1/23/2009) BLADE SERVIC ING NOTICE ■ Do not handle blades wit h bare hands. Care- less or improper handling may result in serious injury . Raise wi ngs and lock in up po sitio n. Inspec t bla des before eac h use to determ ine that the y are proper ly installe d and in good co nditio n.
Owner Service 19 29977 (R ev . 1/23/2009) Figure 5 . Slip Clutc h Adjustmen t CH AIN SHIELDING REP AIR Insp ect cha in shi eldi ng fre quentl y . Re place any br oken or missi ng chain s as requi red. CLEA NING Af ter Each Use ● Remove la rge de bris su ch as c lumps of d irt, grass , crop re sidue , etc.
20 T rouble Shooting 29977 (R ev . 1/23/2009) T R OUBLE SHOOT ING Problem Possible Cause Solution Does not cut Dull bl ades Sharpe n blades . Worn or brok en bl ades R epla ce blade s. (Re place pairs only .) Inco rrect PTO sp eed Be sure PT O spe ed is set at 54 0 or 1000 RPM.
Dealer Service 21 29977 (R ev . 1/23/2009) DEALER SERVICE The info rmation in thi s se ction is written for de aler ser - vice pers onnel . The repair des cribed herein requ ires special skil ls and tools.
22 Dealer Service 29977 (R ev . 1/23/2009) Removing G earbox from Cut ter Remove safety sh ielding . Remove t op cover and siphon ge ar lu be from gea rbox. Rem ove dr ive lin es. Remo ve cros sbar (se e Cross bar Remo val). Remove gearbox from cu tter .
Dealer Service 23 29977 (R ev . 1/23/2009) Figure 6 . Crossba r Pulle r T o remove cro ssbar w ith hydr aulic j ack, install the cle- vis (1 ) usi ng th e blade pin s pacers, keyho le plate s an d bolts to ea ch e nd of crossbar. Position squa re t ube (5) with thre aded nu t portion down.
24 Dealer Service 29977 (R ev . 1/23/2009) NOTICE ■ Incorrect ly shimm ed cro ssbars can cau se costly damage to bearings and gearbox es. Follow these steps to obt ain a prop erly shimmed cross bar .
Dealer Service 25 29977 (R ev . 1/23/2009) 4. When you a re cer tain you ha ve corre ctly determin ed the pr oper shi m pack, remo ve cr ossb ar and apply bl ue Locti te retaining c ompound to vertic al shaft. Wh en fit between shaft and cr ossb ar is tight, us e Loctite sparing ly .
26 Dealer Service 29977 (R ev . 1/23/2009) 2. With snap rings re moved, support driv e in vi se, hold yo ke i n han d and tap o n yo ke to drive cup up out of yok e. See Figure 16 . Figure 16 3. Clamp cup in vise a s shown i n Figur e 17 an d tap on yoke to compl ete ly remo ve cu p from yo ke.
Dealer Service 27 29977 (R ev . 1/23/2009) hammer . See Figur e 19. Install s nap ring an d repeat on oppos ite cu p. 4. Repeat step 1 & step 2 to in stall rem ainin g cups in remaini ng yoke. 5. Move both yo kes in al l dire ctions t o check for f ree moveme nt.
28 Dealer Check List 29977 (R ev . 1/23/2008) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEAL ER ’S R ESPONSIBI LITY) Inspect th e equipme nt thor oughly after assembl y to ensure it is set up pro perly before delive ring it to the cust omer . The foll owing che ck lis ts are a r eminder of poin ts to insp ect.
Assembly 29 29977 (R ev . 1/23/2009) ASSEMBLY DEALER SET-UP INSTR UCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e Woods dealer . It sh ould b e deliver ed to th e owner co m- pletely as sembled, lub ricated , and adjuste d for normal cutting c ondit ions.
30 Assembly 29977 (R ev . 1/23/2009) Inst all Drive Shaf t See parts draw ing on page 36. Slide c lutch and s quare s haft ass embly o nto ge arbox shaft, using two 1/4 " keys . Secu re with 7/16 hex bolt through cross hole and tighten secur ely .
Assembly 31 29977 (R ev . 1/23/2009) Side Dri ve Inst allation ( Figure 23) Figure 23 . Side D rive Ins tallatio n Assemb le inne r drive as semb ly (3) into outer d rive assembl y (5). Check to en sure drive sha ft and U-joi nts are ind exed p roperly .
32 Assembly 29977 (R ev . 1/23/2009) T ire and Skid Asse mbly Inst allation Refer to parts dra wing on page 38. The mowe r is s hipped with s kids ass emble d to rear corn ers. If tires and wheels are us ed, assem ble the so lid lam i- nated tire (24) to cu tter fram e with one lock wash er (62), and s ecure with one 1" NF hex n ut (61).
Assembly 33 29977 (R ev . 1/23/2009) T ailw heel (Optional) The tailwheel is ideal for mowing on relative ly level ground, orc hards, etc . It may not be too us eful when mowing di tch ba nks a nd rough ground .
34 Assembly 29977 (R ev . 1/23/2009) NOTES.
Part s 35 29977 (R ev . 1/23/2009 ) P ARTS INDEX CENTER SECTION ASSEMB LY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 CUTTER HEAD S ECTION ASSE MBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36 Part s 29977 ( Rev . 1/23/200 9) CENTER SECTION ASSEMBLY.
Part s 37 29977 (R ev . 1/23/2009 ) CENTER SECTION ASSEMBLY HARDW ARE R E F P AR T QTY DESCRIPTION 1 ----- 1 Outer s ide drive asse mbly (pg 40) 2 ----- 1 Inner si de drive assembly (pg 4 0) 3 9697 1 .
38 Part s 29977 ( Rev . 1/23/200 9) CUTTER HEAD SECTION ASSEMBLY.
Part s 39 29977 (R ev . 1/23/2009 ) CUTTER HEAD SECTION ASSEMBLY HARDW ARE REF P AR T QTY DESCRIPTION 1 1 1041 * 1 3/8 x 3/8 x 2-7/8 Key 2 29269 1 1-5/8 Clamp cr ossbar (inc l.
40 Part s 29977 ( Rev . 1/23/200 9) T UBULAR SIDE DRIVE ASSEMBLY REF P AR T QTY DESCRIPTION 1 13964 1 1-1/2 Sq uar e sh aft 35R yoke 28 " 2 25766 1 Y oke, tube & bearing s tub 3 3886 * 4 1/4 .
Part s 41 29977 (R ev . 1/23/2009 ) CUTTER HEAD GEARBOX ASSEMBLY REF P AR T QTY DESCRIPTION 1 1 1 15 5 1 S10 5 1 .35: 1 G ear box co mple te -or- 1 1 1050 1 S106 1:1 G ea rbox c ompl et e 2 1 1007 1 1.
42 Part s 29977 ( Rev . 1/23/200 9) INPUT GEARBOX ASSEMBLY REF P AR T QTY DESCRIPTION 1 25731 1 540 RP M Gearbo x 1:1 -or- 1 33315 1 1000 RPM Gearbox 1.5:1 2 4510 * 1 1/2 Pipe pl ug 3 1686 * 4 3/8 NC x 3/4 HHCS GR5 4 23051 1 Gearbox cov er 5 1 1442 1 .
Part s 43 29977 (R ev . 1/23/2009 ) FRONT HALF OF 2-JOINT DRIVE 35R ST ANDARD DRIVE LO NG DRI VE R E F 540 RPM 1000 RPM QTY DESCRIPTI ON 1 9476 33318 1 Tub ular shaf t & join t 35R, 1 1-1/2" .
44 Part s 29977 ( Rev . 1/23/200 9) SLIP CLUTCH AS SEMBLY REF P AR T QTY DESCRIPTION 1 25769 1 6S Clutch 1.5 B 35R x 14-1/2" Squ are shaft 2 23488 1 1-3/16 Square shaft with yoke 35R, 14-1/ 2" 3 1 1 0 1 U-J oint repai r kit 35R 4 13931 1 6S Clutch back-up pla te 5 19459 2 Frictio n disc, 4 x 6.
Part s 45 29977 (R ev . 1/23/2009 ) INTEGRAL U-JOINT SHIELDING (USED ON EARLIER MACHINES) U-JOINT SHIELDING (PLASTIC) (USED ON LATER MACHINES) ST ANDARD DRIVE LONG DRIVE R E F P ART QTY DESCRIPTION 1 .
46 Part s 29977 ( Rev . 1/23/200 9) 3-1/2" BORE & 8" STRO KE HYDRAULIC CYLINDER W oods purcha ses hydr aulic cyli nders from various ma nufac- turers. Th ese cylind ers have small dime nsional diffe rences. Each cy linder ha s a brief i dentifica tion note.
Part s 47 29977 (R ev . 1/23/2009 ) Prince - Cylin der barrel (12) le ngth is 10-1 /6" long. Dia meter of cyli nder rod (19 ) is 1-1/8" . Prince - Cylind er barrel (12) lengt h is 10-1/2" long. Diamet er of cyli nder rod (19 ) is 1-1/4" .
48 Part s 29977 ( Rev . 1/23/200 9) 1 S POOL, 3-W AY V ALVE (OPTION AL) REF P AR T QTY DESCRIPTION 1 26995 1 1 S pool, 3-way val ve w/open c enter , comp lete 2 31097 2 Lift chec k poppe t 3 31087 1 C.
Part s 49 29977 (R ev . 1/23/2009 ) PNEUMATIC T AILWHEEL ASSE MBLY REF P AR T QTY DESCRIPTION 1 13860 1 Pneumati c ta ilwheel as y comp lete 2 14125 1 T ailwheel yo ke asse mbl y 3 7276 1 7/16 x 2-1/2 S pirol pi n 4 19459 1 Friction disc, 4 x 6.
50 Part s 29977 ( Rev . 1/23/200 9) PNEUMATIC TIRE ASSEMBLY FOR T AILWHEEL HUB ASSEMBLY FOR PN EUMATIC TAILWHEEL REF P AR T QTY DESCRIPTION 1 ----- 1 Rim for 18 x 9.5 x 8 tire 2 1258 5 1/2 NF x 1-1 /8 Wheel b olt 3 ----- 1 18 x 9.5 x 8 6-Ply ri b tire 4 ----- 1 18 x 9.
Part s 51 29977 (R ev . 1/23/2009 ) T AILWHEE L ASSEMBL Y REF P AR T QTY DESCRIPTION 1 12577 1 4 x 8 T ire w/rim 5" wide 2 1 1 131 1 T ailwhe el yo ke w ith 1" hol e & o ffset side arm (.
52 Part s 29977 ( Rev . 1/23/200 9) T AILWH EEL & GAUGE WHEEL ASSEMBLY GAUGE WHEEL & T AILWHEEL HUB & AXLE ASSEMBLY The light- duty o r standard h ub with 1" a xle shaft was used o n the tailwhe el on ear ly machi nes and mu st be u sed wit h #12876 yo ke wit h offset si de arm an d 1" ho le.
Part s 53 29977 (R ev . 1/23/2009 ) CROSSBAR PULLER ASSEMBLY STUMP JUMPER (OPTIONAL) REF P AR T QTY DESCRIPTION A 881 1 1 Crossb ar puller c omplete 1 19914 2 Crossbar p uller clevi s 2 3097 4 5/8 NC .
54 Appendix Bolt T orque & Size Chart s (Rev . 3/28/2007 ) BOLT T ORQUE CHART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F a stene rs must al wa ys be replace d with t he same grade as spec ified in the m anual par ts lis t.
Appendix 55 Bolt T orque & Size Ch arts (Rev . 3/2 8/2007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ........... .......... .......... .
56 Index 29977 (R ev . 1/27/2006) INDEX ASSEMBLY Dealer Set- up Instr uctio ns 29 DEALER CHECK LI STS Delivery (Dealer ’s Respo nsibili ty) 28 Pre-De liver y (Dea ler’ s Resp onsib ility ) 28 DEAL.
F - 3079 (Rev 1 1/24/2008) W oods Equip ment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399 -663 7 f ax www .
F-8494 (Rev . 6/ 23/2005) W oods Eq uipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illinoi s 61061 815- 7 32-2141 tel 815- 7 32- 758 0 fax www . W oodsEquipm ent.com ©1995 Woods Equipment Company . All rights reserved. W OODS, the Woods logo, and "T ested.
デバイスWoods Equipment S105-3の購入後に（又は購入する前であっても）重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります：
Woods Equipment S105-3をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはWoods Equipment S105-3の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Woods Equipment S105-3の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Woods Equipment S105-3で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Woods Equipment S105-3を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はWoods Equipment S105-3の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Woods Equipment S105-3に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちWoods Equipment S105-3デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
