Woods EquipmentメーカーS22CDの使用説明書/サービス説明書
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OP E R A TO R ' S M A NU A L FL A I L SHR ED DER MAN0506 (Rev . 1 1/8/201 1) Cente r Drive S15CD S20CD S22CD S25CD S27CD.
2 Introduction Gen’l (Rev . 3/5/2010) T O THE DE ALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 MAN050 6 (Rev . 9/5/2008) T ABLE OF CO NTENT S INTRODUCTIO N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIO NS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction MAN050 6 (Rev . 9/5/2008 SPECIFICATIONS Maximum Outside Body Wi dth: 15 ′ . . . . . . . . . . . . . . . . . . 189 in. ( 4.9 m) 20 ′ . . . . . . . . . . . . . . . . . . 253 in. ( 6.4 m) 22 ′ . . . . . . . . . . . . . . . . . . 277 in.
Introduction 5 MAN050 6 (Rev . 9/5/2008) IMPORT ANT! BALANCE ST ATEMENT Both of t he Woods Center Dri ve Shre dder flai l tubes are balan ced as roto r assem blies to mee t or exce ed factory standar ds bef ore installa tion. After ins tallation , the shredd ers are sta tistica lly in spec ted to chec k bal- ance.
6 Safety CD Flai l Shredder M AN0506 (4/15 /2006) TRAINING Safety instructions are important! Read a ll att achment and power unit manuals ; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer .
Safety 7 CD Flail Shredder MA N0506 (4/15/ 2006) Connect PT O driveline directly to power unit PTO shaft. N ever u se a dapter slee ves o r a dapter shaft s. Adapters can cau se driv eline fa ilures du e to incorrect spline or incorrect operating le ngth and can result i n personal injury or death.
8 Safety CD Flai l Shredder M AN0506 (4/15 /2006) (Safety R ules conti nued fr om previous page) Look down and to the rear a nd make sure area is clear befo re operating in reverse. Do not operate or transpo rt on steep slopes. Do not stop, st art, or change directions sud- denly on slopes.
Safety 9 CD Flail Shredder MA N0506 (4/15/ 2006) Make sur e all safe ty decal s are installed. Replace if d amaged. ( See Saf ety Decal s sectio n for location.) Make sure shields and guards are properly inst alled and in good condition. Rep lace if dam- aged.
10 Safety MAN050 6 (Rev . 9/5/2008) SAFETY & INSTR UCTIONAL DECALS A TTENTION! BECOME ALERT! Y OUR SAFE TY IS INV OL VED! Replace Imm ediatel y If Dama ged! 3 - SERIAL NUMBER PLATE MODEL NO. SE R IAL NO. W oods Equipment Company Oregon, Illinois, U.
Safety 11 MAN050 6 (Rev . 9/5/2008) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! Y OUR SAFETY IS INV OL VED! Replace Imme diatel y If Dama ged! (Saf ety Dec als contin ued on ne xt page) 6 - PN 50 030978 ROT A TING DRIVELINE HAZARD T o prevent serious injury or death from rotating driveline: 1.
12 Safety MAN050 6 (Rev . 9/5/2008) SAFETY & INSTR UCTION AL DECALS A TTENTION! BECOME A LER T! Y OUR SA FETY I S IN V OL V ED! Replace Immediatel y If Damaged! 14 - PN 50530315 W ARNING HIGH-PRESSURE FLUID HAZARD T o prevent serious injury or death: 1.
Operator Record 13 MAN050 6 (Rev . 9/5/2008) OPERATOR SIGN-OF F RECORD . Woods Equipm ent Company fol lows the gener al safety standards s peci fied by the A meric an Soci ety o f Agri- cultur al and B iolog ical En gineers (ASAB E) and t he Occupation al Safety an d Health Adm inistrati on (OSH A) for a gricul tural equ ipmen t.
14 Operation MAN050 6 (Rev . 9/5/2008) OPERATION The Woods Flail S hredder is des igned to pic k up an d shred cr op and plant resid ue left in the fiel d. Rotational power to th e flails is p rovided by the trac tor PTO. Be fam iliar with the flai l shre dder be fore start ing.
Operation 15 MAN050 6 (Rev . 9/5/2008) Figure 1 . Flail S hred der Princ ipal Compone nts PRE-OPERA T ION CHECK LIST (OWNER'S RESPONSIB ILITY) NOTICE ■ This Pre-Operation Check List is provided for the operator . It is important to follow for both per- sonal safety and maintenance of the flail shredder .
16 Operation MAN050 6 (Rev . 9/5/2008) Figure 2 . T ractor F ront Weight 3. 3-Poin t Hitch The 3-point hi tch mode ls requir e that the trac tor be equipped w ith a Cate gory II or Category III 3-poin t hitch. If the h itch ca n be conve rted fr om one to th e other , use a Catego ry III to provide a wi der stance and more stabil ity .
Operation 17 MAN050 6 (Rev . 9/5/2008) Keep byst a nders away f rom equipment. 1. Clear the area of a ll by standers. 2. Attach the 3-p oint hitch to the unit but n ot the PTO drivel ine. 3. Raise th e unit until th e tra ctor PTO and ge arbox shafts are the s ame he ight.
18 Operation MAN050 6 (Rev . 9/5/2008) Without Quick Hitch Att achment: 1. Back tr actor lowe r 3-poi nt ar ms between lower mast plate s and a lign w ith lo wer 3- point hole. 2. Pla ce 1- 3/4 OD spac er th rough 3-poin t ar m pivot (both si des). 3.
Operation 19 MAN050 6 (Rev . 9/5/2008) Raise Stands 1. Use hitch ratc het s or 3- poi nt hit ch to r aise t he fro nt of the m achine. 2. Unpin fro nt frame s tands. Rai se and pi n in the ir upper po sitio n. See Fi gure 10. REMOVING SHRED DER FR OM T RACTOR Reverse th e abov e proc edure (S teps 1-17 ) whe n removi ng unit fr om the tractor .
20 Operation MAN050 6 (Rev . 9/5/2008) the fla ils under a ll oper ating condi tions. ( See Ba lance S tateme nt, page 5.) NOTE: T o a void unn ecess ary wea r on kn ives and related parts, ne ver set the unit lowe r than the re com- mended se tting. (See Bal ance S tateme nt, page 5.
Operation 21 MAN050 6 (Rev . 9/5/2008) . Figure 14 . Optio nal Fla il Cont our Figure 15 . “L” Fl ai ls Figure 16 . Cu p Flails Setting Flail Height 1. Be su re wh eels a re set t o foll ow in the center of furrow row . Set flails 3 t o 6 inches (75 to 150 mm) above the grou nd.
22 Operation MAN050 6 (Rev . 9/5/2008) HAZARD A REA Make cer ta in all move ment o f equ ipment com- ponents has stop ped befo re appr oachin g for ser - vice.
Operation 23 MAN050 6 (Rev . 9/5/2008) ● Replace a ny safety decals that are miss ing or n ot readabl e (suppl ied free by your Woods deale r). See Safet y Deca ls s ection fo r loca tion dr awing. STORAGE Block equ ipment secure ly for s torage.
24 Service & Maintenance MAN050 6 (Rev . 9/5/2008) SERVICE & MAINTENANCE Befor e dis mount ing pow er unit or p erfor ming any service or maintenance, follow these steps: disengage power t.
Service & Maintenance 25 MAN050 6 (Rev . 9/5/2008) Figure 22 . PTO Driveli ne Lubri catio n Poin ts Figure 23 . Lubric ation Poin ts A. Da ily or 8 h ours B.
26 Service & Maintenance MAN050 6 (Rev . 9/5/2008) Daily or every 8 hours of operation 1. Lubrica te PTO U-joints and o ver-runn ing c lutch. 2. Check ge arbox d aily or every 8 hour s of o peration . See Fig ure 2 4 for gear box oil fill locat ion.
Service & Maintenance 27 MAN050 6 (Rev . 9/5/2008) GEARBOX OIL LEAKAGE NOTICE ■ Major oil leakage from the gearbox s haft seal area is n ot a cceptable and c ould ca use the gear box to fail due to lack of lubrication and cooling. It is the operator ’ s res ponsibility to che ck the gear box oil level per the Lubrication Service T able.
28 Service & Maintenance MAN050 6 (Rev . 9/5/2008) Gearbox leakage & T roubleshooting Some g earbox oil le akage may b e acceptable if : 1. Oil cover s less than a 3- inch diamete r circle aroun d the s haf t seal area (see F igure 30). 2. Oil cover s less than a 4- inch diamete r circle aroun d the dipstic k tube (s ee Figu re 30).
Service & Maintenance 29 MAN050 6 (Rev . 9/5/2008) Figure 31 . Dr ain Plug (Unde rside of Unit) 7. Re-install and tighte n drain p lug. 8. Dispose of use d oil in an appr oved co ntainer . 9. Add SAE 85W90 gear oil through t he dipsti ck cove r . Us e the dipstick t o check the oi l level (Figu re 32) and a dd oil accor dingly .
30 Service & Maintenance MAN050 6 (Rev . 9/5/2008) 3. Disconn ect driv eline and h ydrauli c lines from th e tractor . 4. Place sa fety stands or large blocks under th e frame. 5. Loose n and remove the w orn f lail and i ts opposit e on the o ther side of the r otor .
Service & Maintenance 31 MAN050 6 (Rev . 9/5/2008) T e chnic al Ser vice f or re -balance opt ions or furthe r details. Follow t he proce dure belo w if ro tor removal or repl ace- ment is re quired . Use a suitable lif ting devic e of sufficient cap ac- ity .
32 Service & Maintenance MAN050 6 (Rev . 9/5/2008) Figure 37 . Ro tor Direction of Rotation REPLACING STUB SHAF T 1. Remove ro tor (see Servicin g Rotors (Flail Tubes), pag e 3 0 ). 2. Remo ve thr ee 1/2 x 2- 1/2 he x bolt s in t aper loc k hub and re- install bolts in thre e thread ed holes (see Figu re 38 ).
Service & Maintenance 33 MAN050 6 (Rev . 9/5/2008) NOTE: The sha ft is heav y . Grasp t he clut ch fir mly with bo th hands a nd slide off the input shaft. Rebuilding Friction Pack Disassemb ly 1. Positio n clu tch and univ ersal j oint as semb ly on a bench so that end is a ccess ible.
34 Service & Maintenance MAN050 6 (Rev . 9/5/2008) NOTES.
T roubleshooting 35 MAN050 6 (Rev . 9/5/2008) TROUB LESHOOTI NG The Woods Fl ail S hredder uses s winging f lails to pick up an d shred cro p resid ue left in the fie ld. It i s a sim ple an d reli- able syste m that req uire s minima l mainten ance. The fol lowing table l ists prob lems, c auses, and s olutio ns th at yo u may en count er .
36 Contour Flail Patterns MAN050 6 (Rev . 9/5/2008) WORKSH EET FOR CONT OUR FLAIL P A TTERNS.
Contour Flail Patterns 37 MAN050 6 (Rev . 9/5/2008) WORKSH EET FOR CONT OUR FLAIL P A TTERNS 24’.
38 Assembly MAN050 6 (Rev . 9/5/2008) ASSEMBLY DEALER SET-UP INSTR UCTIONS Do not allo w bystanders in the area w hen oper- ating, att aching, removing, assembl ing, or servic- ing equipment. Do not handle knives with bare hands. Careless or improper handling may r esult in ser ious injury .
Assem bly 39 MAN050 6 (Rev . 9/5/2008) 7. Attach fron t top l ink spacer , bolts, a nd lock nuts to front of u pper mas t assemb ly . NOTE: For Quick Hitch Ca t II , use spacer in front lower hole of up per ma st as sembly . For Quick Hitch Cat I II , use spacer in front upper hole of up per ma st as sembly .
40 Assembly MAN050 6 (Rev . 9/5/2008) MANUAL STORAGE T UBE INST ALLATION The ma nual sto rage tube may be s upplied in eith er o f the follow ing st yles. For One-P iece St yle Manual T ube: Mount t he manual tube to the in side of the shr edder side she et, usin g three 3/8 x 1-1/4" hex bo lts, washers , and 3/8" nu ts.
Assem bly 41 MAN050 6 (Rev . 9/5/2008) provid ed. Make sure that li ght lenses are in the corre ct positi on in rela tion to direc tion of eq uipmen t travel: amber l enses o n the outside, red lenses on the in side fac ing rear of sh redde r .
42 Assembly MAN050 6 (Rev . 9/5/2008) CENTER CUT KIT INST ALLATION Block Shredded Never go underneath equipmen t (lowered to the ground or raised) unless it is properly blocke d and secured. Never place any p art of the body under- neath equipmen t or betw een moveable p arts even when the en gin e has be en tur ned off.
Assem bly 43 MAN050 6 (Rev . 9/5/2008) Inst all Motor Housing 1. Slide mo tor ass embly between shre dder cen ter channel an d secur e to the left side using two 1/2 NC x 1-1/4 carri age bolts (29) and flange lock nuts (30).
44 Assembly MAN050 6 (Rev . 9/5/2008) Install Hose Clam p s 1. Place hose c lamps (3 6) aro und h oses ( 1 1) an d center h oses bet ween ce nter p late. 2. Mark cl amp hol es in desi red lo cation on shedd er body a nd dril l two 1 1/ 32" ho les.
Dealer Check List s 45 MAN050 6 (Rev . 9/5/2008) DEALER CH ECK LIST S PRE-DELIVER Y CHECK LIST (DEALE R’S RESP ONSIB ILITY ) Inspect t he equipme nt thor oughly aft er asse mbly to make sure t hat it is set u p proper ly before del iveri ng it to the cus tomer .
46 Dealer Check Lists MAN050 6 (Rev . 9/5/2008) NOTES.
Part s 47 MAN050 6 (Rev . 9/7/201 1) P AR TS INDEX FLAIL SHREDDER Center Drive FRAME ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-48 FLAIL TUB E ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48 Part s MAN050 6 (Rev . 9/5/2008) CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY.
Part s 49 MAN050 6 (Rev . 9/7/201 1) CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY P ARTS LIST R E F P ART QTY DESCRIPTION 1 NSS 1 S15CD Bo dy w eldm ent 1 NSS 1 S20CD Bo dy w eldm ent 1 NSS 1 S22CD Bo d.
50 Part s MAN050 6 (Rev . 9/5/2008) FLAIL TUBE ASSEMBLY REF LEFT PA R T # RIGHT PA R T # QTY DESCRIPTION 1 1016199 LK 101619 8LK 1 15’ Flail tube w/k nives 1 1016199HD 1016198HD 1 15’ H D Cotton t.
Part s 51 MAN050 6 (Rev . 9/7/201 1) WHEEL ASSEMBLY REF PART NO QTY DESCR IPTION 1 90509009 1 Dust cap 2 90109002 1 Seal 3 90101023 1 Inner bearing cone 4 90101 022 1 In ner cup 5 9050901 1 5 1/2 NF W.
52 Part s MAN050 6 (Rev . 9/5/2008) BED CONE ASSEMBLY (OPTIONAL) 50510065 TYPE A - W EASLER ® 24 K PULL -T YPE P TO SHAF T WITH T ORQM ASTER CL UTCH REF PART NO QTY DESCRIPTION 1 2 0031440 1 U-Bolt, 3 /4 NC x 4 x 5 .
Part s 53 MAN050 6 (Rev . 9/7/201 1) TYPE B - W EASLER ® 24 K PULL -T YPE P TO SHAF T WITH T ORQM ASTER CL UTCH REF PART NO QTY DESCRIPTIO N A 1016108 1 PT O com plete 1-3/8 21 splin e -or- A 1016109 1 PT O com plete 1-3/4 20 splin e 1 19851 1 Slide lo ck rep air kit 1.
54 Part s MAN050 6 (Rev . 9/5/2008) WE A S L E R ® 24K 2-POINT & 3-POI NT PTO SHAF T WITH T ORQMASTER CLUTCH DUAL SAFETY LIG HT KIT (OPTIONAL) CD6523 1 2 3 4 5 6 7 8 9 5 10 3 11 R E F PART QTY DESCRIPTION 1 19851 1 Slide lock rep air ki t 1.38 ID -or- 1 198 37 1 Slide lock rep air kit 1.
Part s 55 MAN050 6 (Rev . 9/7/201 1) WEA SL E R ® 24K T ORQMASTER CLUTCH ASSEMBLY WEAS L E R ® AUTOMATIC CLU TCH (OPTIONAL) REF PART NO QTY DESCRIPTION 9 9031817 0 1 Leaf spring 10 90318171 1 Over running k ey 1 1 9031817 5 2 Friction disk 12 90318174 1 Sep arator plate 13 90003055 4 M10 x 1.
56 Part s MAN050 6 (Rev . 9/5/2008) WEAS L E R ® 30K 3- POINT PTO SHAFT WITH AUTOMATIC CLUTCH (OPTIONAL) WEAS L E R ® 30K 3- POINT PTO SHAFT WITH AUTOMATIC CLUTCH (OPTIONAL) R E F PART QTY DESCRIPTION A 1019810 - PT O Shaf t complete 1-3/4 20-spli ne 30K 3-poi nt with auto matic clutc h 1 198 37 1 Slide lock rep air kit 1.
Part s 57 MAN050 6 (Rev . 9/7/201 1) TYPE A - WEASLER ® 30K PULL-T YPE PTO SHAF T WITH AUTOMATIC CLUTC H (OPTIONAL) TYPE B - WEASLER ® 30K PULL-T YPE PTO SHAF T WITH AUTOMATIC CLUTC H (OPTIONAL) R E F PART QTY DESCRIPTION A 1019820 - PT O Shaf t complete 1-3/4 20-spli ne 30K pull -type with a utomatic cl utch 1 198 37 1 Slide lock rep air kit 1.
58 Part s MAN050 6 (Rev . 9/5/2008) CENTER DRIVE GEARBOX R E F PART QTY DESCRIPTION A 1013 049 1 Complete gea rbox, Series 8 00 1 1019 782 1 Casting, T hreaded ho les 2 1019 783 1 Casting, N on-thread.
Part s 59 MAN050 6 (Rev . 9/7/201 1) RUBBER BELTING R E F P ART QTY DESCRIPTION 1 101 2202 4 Rubbe r belting ( 15 f t) 1 101 2202 6 Rubbe r belting ( 20 ft & 2 2 ft) 1 101 2202 8 Rubbe r belting (.
60 Part s MAN050 6 (Rev . 9/5/2008) CENTER CUTTER KIT (OPTIONAL) W ARNING HIGH-PRESSURE FLUID HAZARD T o prevent serious injury or death: 1. Relieve pressure on system before repairing, adjusting, or disconnecting. 2. Wear proper hand and eye protection when searching for leaks.
Part s 61 MAN050 6 (Rev . 9/7/201 1) CENTER CUTTER KIT PART S LIST CENTER DEFLECTOR (OPTIONAL) R E F P ART QTY DESCRIPTION 1 10246 71 1 Blade hu b 2 10161 61 1 Motor ho using 3 10246 74 1 Blade, .
62 Part s MAN050 6 (Rev . 9/5/2008) RUBBER FLAP R E F P ART QTY DESCRIPTION 1 50 531089 14 Rubber flap (12" - 15 ft) 1 50 531089 18 Rubber flap (12" - 20 ft) 1 50 531089 20 Rubber flap (12&q.
Appendix 63 Bolt T orque & Size Ch arts (Rev . 3/28/2007 ) BOLT T ORQUE C HART Always tighten hardwar e to the se value s unl ess a di fferent torque valu e or ti ghtening procedur e is listed f or a spe cific applica tio n. Fasteners must al ways be rep laced with the s ame grad e as spec ified in the ma nual parts list.
64 Appendix Bolt T orque & Size Charts (Re v . 3/28/2007 ) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... ......
Index 65 MAN050 6 (Rev . 9/5/2008) INDEX ASSEMBLY Dealer Set- Up Instr uctions 38 Optional E quipme nt Center Cut Kit Installation 42 Rubber Belting Installation 40 Rubber Flap Installation 40 Safety .
F-3079 (Rev . 2/14/201 1) W oods Equip ment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399 -663 7 f ax www .W oodsEquipm ent.com W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mowers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence .
F-8494 (Rev . 10/3/201 1) W ARRAN TY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mowers) W oods Equipment Compan y (“WOODS”) w arrants this product t o be free from d.
W oods Equipment Company 2606 Sou th Illi nois Route 2 P ost Office Bo x 1000 Oregon , Illinois 61061 800- 319-6637 tel 800- 399-6637 f ax www .WoodsEqu ipment.c om ©2006 Woods Equipment Company . All rights reserved. WOODS, the Woods logo, and “T es ted.
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