Woods EquipmentメーカーTC60の使用説明書/サービス説明書
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OP E R A TO R ' S M A NU A L ROT ARY TILLERS MAN0813 (Rev . 3/1 /20 12) TC60 TC68 TC74 TCR60 TCR68 TCR74.
2 Introduction Gen’l (Re v . 12/ 5/201 1) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 MAN 081 3 (3/ 17/ 201 0) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction MAN08 13 (3/17/2010) SPECIFICATIONS G ENERAL INF ORMATION Some illustrat ions in this manual show t he equipment with safety shield s removed to provide a better view . This equipment should never be ope rated with any nece ssary s afety shield ing remove d.
Safety 5 TS(R) SR (3/2/2 012) TRAINING Saf ety in struc tions are im port an t! Read all att achment and power unit manua ls; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer .
6 Safety TS(R) SR (3/2/2012 ) (Safety R ules conti nued from previous page) Keep byst anders away from equipment. Never direct discharge toward people, animals, or property . Do not operate equipme nt while under the influ- ence of alcohol or drugs.
Safety 7 TS(R) SR (3/2/2 012) Do not modify or alter or permit anyone else to modify or alter the equipme nt or any of its compo- nent s in any way . Y our dealer can supply original equipment hydraulic acces sories and repair p art s. Substitu te p arts may no t meet original equipment specifica- tions and may be dangerous.
8 Safety MAN081 3 (3/17/201 0) 2 - PN 188 66 SHIELD MISSING DANGER 18869 1 - PN 18868 540 RPM W ARNING 18866-D DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY! DO NOT OPERATE WITHOUT - .
Safety 9 MAN0813 (3/17/2010) 4 - P0021 5 - PN 551 22 TO A VOID SERIOUS INJUR Y OR DEA TH: Read Operator's Manual before operating, servicing or repairing equipment. Follow all safety rules and instructions. (Manuals are available from dealer or call 1-800-319-6637.
10 Operation MAN081 3 (3/17/201 0) OPERATION The TC rotary till er is designe d for com pletion of pl ow- ing op erations a nd se edbed p reparation . It br eaks up clods, leve ls t he so il s urfac e, de stro ys w eeds, and mixes in fer tilizer.
Operation 11 MAN0813 (3/17/2010) DRIVELINE ATT ACHMENT Attach the rotary tiller to the tractor 3-p oint hit ch (or quick hitc h if av ailable). Do n ot attach dr ivelin e. Raise and lower the t iller to d etermi ne ma ximum an d min i- mum di sta nce bet ween the trac tor P TO shaf t and the gearbox input sha ft.
12 Operation MAN081 3 (3/17/201 0) 8. File and clea n the cut e nds of b oth dr ive ha lves. Ensu re the dr ive ha lves s lide sm oothly togeth er . Do not run the tractor if proper driveli ne engage ment cannot be obtained th rough these met hods.
Operation 13 MAN0813 (3/17/2010) Figure 7 . Clevis Hi tch Adju stmen t 5. Slide c levis hi tches, A -frame/g earbox s tand, and attaching r ear z- clamp br acket t o the d esired dis- tance.
14 Operation MAN081 3 (3/17/201 0) NOTICE ■ Do not drop tiller to the ground with the rotor turning. Sudden high speed jolt s multiply stress to the driveline and can cause extreme damage.
Owner Service 15 MAN081 3 (3/17/201 0) OWNER SERVICE The inform ation in this sec tion is wr itten for operators who posse ss basi c mech anical s kills. If you need h elp, your dealer ha s train ed ser vice tec hnicia ns available. F or your protec tion, re ad and follow the safety inf or ma- tion in th is ma nual.
16 Owner Service MAN081 3 (3/17/201 0) LUBRICA TION INFORMA TION 1. Do not let exce ss greas e collec t on or aroun d parts, particularly when opera ting i n sandy a reas. 2. See Fig ure 10 for lubr ication p oints and fr equen cy of lubric ation based on nor mal operat ing cond i- tions.
Owner Service 17 MAN081 3 (3/17/201 0) SLIP CLUTCH ADJUSTMENT 1. T urn off tracto r engine and r emove key . 2. Loose n nuts on spr ings un til the spring s ca n rotate freely , ye t remain sec ure on the bolts. 3. Mark ou ter plates of sl ip-d isc cl utch a s show n in Figure 1 1.
18 Owner Service MAN081 3 (3/17/201 0) Blade In stallation Four Blade Installation 1. Remove a ny burrs on flang es ge nerated fr om blad es that have slip ped. 2. S tart blade as sembly with firs t blad e installed over the double slots (1) . NOTE: Blade c utting e dges sho uld fac e the di rect ion of rotation.
Owner Service 19 MAN081 3 (3/17/201 0) TROUBLE SHOOTING PROB LEM P OSSIBLE CAUSE SOLUTION Rotor wil l not turn. T ractor PTO not engage d. Check contr ol lever . Clutch fr iction d iscs wo rn (Slip-Cl utch drive o nly). Check an d replace. Shear bol t sheare d (Shear bolt drive on ly).
20 Dealer Service MAN081 3 (3/17/201 0) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools.
Dealer Service 21 MAN0813 (3/17/2010) Input Shaft Rep air 1. Disconn ect and r emove t he dr iveline from the gearbox . 2. Remove d rain pl ug an d drain gear l ube from the gearbox . 3. Remove ma st pla tes from the tille r frame. 4. Remove s haft seal.
22 Dealer Service MAN081 3 (3/17/201 0) UNIVERSAL JOINT REP AIR Figure 16 . Univ ersal J oint P arts Brea kdown U-Joint D isassem bly 1. Remove ex ternal s nap ring s fro m yokes in four loca tions as shown in Fi gure 17. Figu re 17 . Re move Sna p Ring 2.
Dealer Service 23 MAN0813 (3/17/2010) U-Joint Assembly 1. Place s eals sec urel y on bea ring cu ps. Inse rt cup into yo ke from outsi de and pr ess in wit h hand pressu re as far as pos sible. In sert j ournal c ross into bear ing cup with g rease fi tting away from shaft.
24 Assembly MAN081 3 (3/17/201 0) ASSEMBLY Assemb ly of thi s rotary tiller is the res ponsi bility of th e WOODS dealer . It should be deli vered to the own er complete ly a ssemble d, lub ricated and adjus ted fo r nor- mal cond itions.
Assembly 25 MAN081 3 (3/17/201 0) Figure 23 . Crate A ssembl y 2 1031834X X Rub ber S hield Cla mp** 3 103183 6XX Rub ber S hield ** 8 103182 5 Drive Assembl y Comp lete 10 102303 3 Hitch Pin 1 1 1026.
26 Dealer Check Lists MAN081 3 (3/17/201 0) DEALER CH ECK LIST S PRE-DELIVER Y CHECK LIST (DEALER’S RESP ONSIBILITY) Inspect th e equipme nt thor oughly after assembl y to make su re it is set up pro perly b efore deliveri ng it t o the cust omer . The foll owing check list is a reminder of po ints to insp ect.
Part s 27 MAN081 3 (3/17/201 0) Rotar y Tiller s P ARTS INDEX TC/TCR60 TILLER AS SEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29 TC/TCR68 TILLER AS SEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31 TC/TCR74 TILLER AS SEMBL Y .
28 Part s MAN081 3 (3/17/201 0) TC60/TCR60 ROTARY TILLER ASSEMBLY (Rev . 3/1/2012).
Part s 29 MAN081 3 (3/17/201 0) TC60/TCR60 ROTARY TILLER ASSEMBLY REF PART NO QTY DESCRIPTION 1 10267656 0 1 Rotor Shaf t 2 10318346 0 1 Clamp , Rubber Shie ld (TC R Models Only) 3 10318366 0 1 Rubber.
30 Part s MAN081 3 (3/17/201 0) TC68/TCR68 ROTARY TILLER ASSEMBLY (Rev . 3/1/2012).
Part s 31 MAN081 3 (3/17/201 0) TC68/TCR68 ROTARY TILLER ASSEMBLY REF PART NO QTY DESCRIPTION 1 10267656 8 1 Rotor Shaf t 2 10318346 8 1 Clamp, Rubb er Shield (TCR Models Only ) 3 10318366 8 1 Rubber .
32 Part s MAN081 3 (3/17/201 0) TC74/TCR74 ROTARY TILLER ASSEMBLY (Rev . 3/1/2 012).
Part s 33 MAN081 3 (3/17/201 0) TC74/TCR74 ROTARY TILLER ASSEMBLY REF PART NO QTY DESCRIPTION 1 10267657 4 1 Rotor Shaf t 2 10318347 4 1 Clamp, Rubber Shiel d (TCR M odels Only ) 3 10318367 4 1 Rubber.
34 Part s MAN081 3 (3/17/201 0) 1031825 - COMER SLIP CLUTCH DRIVE ASSEMBL Y R E F P ART QTY DESCRIPTION A 1031825 1 Complete 540 driveline and clut ch assembl y 1 1001 300 1 Complete col lar yoke C12 .
Part s 35 MAN081 3 (3/17/201 0) 1031826 - COMER SHEAR BOL T DRIVE ASSEMBL Y (OPT IONAL) R E F P ART QTY DESCRIPTION A 1031826 1 Complete 540 driveline an d shear bo lt assembl y 1 1001 300 1 Complete .
36 Part s MAN081 3 (3/17/201 0) 1032606 - GEARBOX ASSEMBLY R E F P ART QTY DESCRIPTION A 1032606 1 Cast Iron tee ge arbox 1 1032 437 2 Seal, metric 6 0 x 95 x 10 2 1032 408 2 Snap ring, met ric 95 x 98.5 x 3 3 1032 409 2 Shim kit, me tric 85.3 x 94 .7 4 1032 445 2 Ball Bearing 6012 5 1032 446 4 Cap Screw , M10-1.
Appendix 37 Bolt T orque & Siz e Charts (R ev . 3/28/2007) BOLT T ORQUE CHART Always tighten hardwar e to the se value s unl ess a di fferent torque valu e or ti ghtening procedur e is listed f or a spe cific applica tio n. Fasteners must al ways be rep laced with the s ame grad e as spec ified in the ma nual parts list.
38 Appendix Bolt T orque & Siz e Charts (Rev . 3/28/2007 ) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... ......
F-3079 (Rev . 3/2/2012) W oods Equip ment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399 -663 7 fa x www .W oodsEqu ipment.co m W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mo wers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence .
F-8494 (Rev . 10/ 3/201 1) W ARRANTY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mowers) W oods Equipm ent Compan y (“WO ODS”) warr ants this prod uct to be free f ro.
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