WoodstockメーカーM1014の使用説明書/サービス説明書
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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
SET UP EL EC T RI C A L M AINTENANCE SER VI CE PA R T S OPER A TIONS SA FE T Y INTRODUCTIO N OPERATIONS....................................... 22 General .......................................... 22 Operation ........................................ 22 Blade Selection .
-2- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w INTRODUCTIO N Sp e cif ications Bandsaw Motor Size ................... 1 HP , 110V/220V (P rewired 110V), 12A/6A, Single-P hase Motor Speed ................................................
-3- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w INTRODUCTIO N C o n t r o ls a n d F e a t u r es A A. Blade Tension Knob —Allows you to quickly tension or de-tentsion the blade. B. Blade Guide Knob —Allows you to move and lock the blade guide in place.
-4- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SA FE T Y Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
-5- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SA FE T Y APPROVED OPERATION. Untrained operators can be seriously hurt by machinery . Only allow trained or properly supervised people to use machine.
-6- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SA FE T Y A d d i ti on a l Sa f e ty f or Me ta l Ba n dsa ws USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions.
-7- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SA FE T Y A v o i d i ng P ot en ti a l I n j u r i e s Figure 4 . Never start the saw with the blade resting on the workpiece. Figure 3 . Never attempt to freehand cut. Figure 7 . A l w a y s s t a r t t h e s aw w i t h t h e b la d e clear of the workpiece.
-8- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w EL EC T RI C A L E L EC T R I C A L C i r c u i t R equ i r e m e n ts Thi s m ac h ine must be connect ed t o th e c orr ect si ze and type o f po we r su ppl y cir cu i t , o r f ir e or el ectric a l d am age ma y occu r .
-9- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w EL EC T RI C A L Gr ou n d i ng R eq u i r e me n ts Ex t e n si on C o r ds T his mac hine M US T be gr ou nd ed.
-10- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SET UP KEEP the power cord UNPLUGGED during assembly or adjustment tasks! Otherwise, serious personal injury to you or others may occur! READ and understand this entire instruc - t i on ma n u a l be f o r e us i n g th i s m a c h i ne .
-11- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SET UP The following is a description of the main components shipped with the SHOP FOX ® Model M1014 . Lay the components out to inventory them. Box Contents (Figure 11) Qty. A. Pulley Cover .
-12- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SET UP C l e a n i n g Mac h i ne The ta bl e and o th er unpa in t ed p arts of your bandsa w ar e coa t ed wi th a wax y gre ase t ha t pr ot ects th em fr om c or ros ion during shi pmen t .
-13- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SET UP GET assistance when lifting this machine. Otherwise, you can severely injure yourself! To install the handle, wheels, and feet, do these steps: 1.
-14- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SET UP C utt i ng F l u i d S ys te m Figure 15 . Installed drain screen. Figure 16 . Correctly filled tank ready to be pumped.
-15- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SET UP Pul ley Cov er Figure 18 . Installing the bearing guard. Figure 19 . P ositioning the pulley cover . Figure 20 . Securing the pulley cover . When opened, the pulley cover gives you the ability to change the pulley ratio so the bandsaw can cut at one of four speeds.
-16- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SET UP S h ip p i ng S tr ap an d ON/ OF F S w i t c h T o ensure that your bandsaw arrives to you without damage to the hinge system, a shipping strap was installed.
-17- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SET UP Figure 24 . Installing the table. Figure 25 . Installing the table support. Figure 26 . Checking table-to-blade squareness. 4. P osition and install the vertical cutting table with the two stop plate mounting screws as shown in Figure 24 ).
-18- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w M AINTENANCE ADJUST M E NTS DO NOT investigate problems or adjust the bandsaw while it is run- ning.
-19- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w M AINTENANCE 90 135 195 Motor Pulley Wheel Pulley 255 Ch a nging C utt i ng Spe ed Along with the correct blade selection and feed rate, the correct pulley ratio must be selected to produce the best cutting speed.
-20- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w M AINTENANCE B l ad e T e n s io n If blade tension is set incorrectly , the blade can fracture and break, become belled, or slip off of the bandsaw . Y ou must make sure the blade tension is set in the correct range to prevent these problems.
-21- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w M AINTENANCE The blade guide side bearings support the blade so the bla de will ent er the work pie ce p er pen dic ul ar to the tabl e surface (see Figure 32 ).
-22- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w M AINTENANCE OP E R A TIONS G enera l DO NOT investigate problems or adjust the Bandsaw while it is running.
-23- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w OPER A TIONS 6. Insert the workpiece into the vise, so the blade will contact the flattest part of the workpiece first, and clamp the workpiece in the vise. 7. Set the cast iron stop for duplicate cuts.
-24- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w OPER A TIONS B l ad e S el e c t io n The chart below is a basic starting point for choosing blade type based on teeth per inch (TPI) for variable tooth pitch blades and for standard raker type bi-metal blades/HSS blades.
-25- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w OPER A TIONS B l ad e Ch an g es Y ou will find it necessary to change blades depending on the type of material to be cut. K nowing how to correctly select, change, track, and tension the blade will extend the life of your bandsaw and blades.
-26- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w OPER A TIONS C utti ng Fl ui d Whi l e simp l e i n c onc e pt and f u ncti on , man y i ssu es mus t be ta k en i n to ac c oun t a nd addr essed to f ind and use the c orr ect cu tt i ng fl u id .
-27- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w OPER A TIONS F eed Ra te The speed at which the saw blade will cut through a workpiece is controlled by blade type, feed rate, and feed pressure. Note : If a lubricant is used on the cut, the feed rate can be increased by approximately 15%.
-28- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w M AINTENANCE M AINTENANCE R egular periodic maintenance on your SHOP FOX ® Model M1014 will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary: • Loose mounting bolts.
-29- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w M AINTENANCE Lub r icatio n Since all bearings are sealed and permanently lubri- cated, simply leave them alone until they need to be replaced. Do not lubricate them. However , you must periodically lubricate threaded adjustment locations and check the gear box oil level.
-30- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SE RVI CE S ERV I C E Th is section cov ers the mo st common ser vic e ad j ust men ts or p roc edu r es th a t ma y need to be m ad e du ring the l i f e of your mach i ne .
-31- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SE RVI CE B l ad e T ra c ki ng A blade that tracks incorrectly can wear out the wheel flanges or come off of the bandsaw . Y ou must make sure the blade tracks on the wheel so the rear of the blade is supported by the lip on the wheel or wheel flange.
-32- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SE RVI CE • If the blade tracking cannot be adjusted with this procedure, the wheel must be re-aligned. Go to Step 6 and complete the procedure. Otherwise, this procedure is complete. 6.
-33- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SE RVI CE W i ri n g Di a gr a m ( 1 1 0 V ) 7A Pump Motor Electrical Box Bandsaw Motor Electrical Box Bandsaw Motor Capacitor Cover Ban.
-34- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SE RVI CE W i ri n g Di a gr a m ( 2 2 0 V ) 7A Pump Motor Electrical Box Bandsaw Motor Electrical Box Bandsaw Motor Capacitor Cover Ban.
-35- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SE RVI CE S YMP T OM P OS SIBLE CAUSE CORRECTI VE ACTI ON Motor wil l no t start. 1 . Low or no vol tage . 2. F aul ty start capa citor . 3. M o tor is a t f aul t. 1 . Open or short cir cuit in l ine cord or plug resulti ng in blown f use or tr ipped bre aker .
-36- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SE RVI CE S YMP T OM P OS SIBLE CAUSE CORRECTI VE ACTI ON T eeth are ripping from the blade. 1 . The feed pressure is too heavy and the blade speed is too slow; or the blade TPI is too coarse for the workpiece.
-37- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w PA R T S.
-38- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w PA R T S REF PART # DESCRIPTION 1 X M 10 1 40 0 1 GE AR BO X 2 X M 10 1 40 02 BEARING CO VER 3 XPK07 M KE Y 6 X 6 X 20M M 4 X M 10 1 40 .
-39- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w PA R T S.
-40- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w PA R T S REF PART # DESCRIPTION 1 00 X M 10 1 4 1 0 0 BOD Y FR AM E 1 0 1 XM1 01 4 10 1 KN OB BO L T 1 02 XPW02 FL A T W A SHER 3 / 8 &q.
-41- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w PA R T S.
-42- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w PA R T S REF PART # DESCRIPTION 200 X M 10 1 4 200 BASE 20 1 X M 10 1 4 20 1 W HEEL 20 1 - 1 X M 1 0 1 4 20 1 - 1 WHEEL HANDLE 20 1 - 2 .
-43- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w PA R T S.
-44- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w PA R T S REF PART # DESCRIPTION 30 0 X M 10 1 4 300 RE T AINER 301 X M 10 1 4 30 1 ROLL PIN 4 X 22M M 302 X M 10 1 4 302 HOUSING 30 3 X .
-45- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w PA R T S Not es.
-46- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w PA R T S Not es.
M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w.
T APE ALONG EDGES--PLEASE DO NOT ST APLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Place Stamp Here.
W ARR ANT Y Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner.
High Quality Machines and Tools Woodstock International, Inc. carries thousands of products designed to meet the needs of today's woodworkers and metalworkers.
デバイスWoodstock M1014の購入後に（又は購入する前であっても）重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります：
Woodstock M1014をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはWoodstock M1014の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Woodstock M1014の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Woodstock M1014で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Woodstock M1014を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はWoodstock M1014の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Woodstock M1014に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちWoodstock M1014デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
