WoodstockメーカーW1816の使用説明書/サービス説明書
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Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © FEBRUARY, 2010 BY WOODSTOCK INTERNATIONAL, INC., REVISED MARCH, 2010 (TS) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death.
SE TUP EL EC T R IC A L M AINTENANCE S ERV IC E PA R T S OPER A TIONS SA FE T Y INTRODUCTIO N USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST! Co nte nt s INTRODUCTION ..................................... 2 W oodstock T echnical Support .
-2- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) INTRODUCTIO N W oo d s t oc k T ec h n ic a l S up p o r t Th is mach ine has been specia l l y desig ned to pro vide man y ye ars of troub l e- f r ee serv ic e .
-3- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) INTRODUCTIO N P ho n e # : ( 36 0 ) 7 3 4 - 3 48 2 • O n l i n e T e c h S up po rt : t e c h - s up po rt @ sh o p f o x . b i z • W e b : www . s h op f o x . b i z M ACH INE SPECIF IC A T I ONS Motor T ype .
-4- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) INTRODUCTIO N Model W1816 Machine Specifications, Page 2 of 2 Shipping Dimensions W eight ...................................................................... ............................
-5- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) INTRODUCTIO N C on t r ol s a n d F e a t ur es Magnetic Switch w/R emote Control Blower Housing Collection Drum w/Casters Cyclone Funnel .
-6- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SA FE T Y S A FE T Y READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. S ta n da r d Sa f ety In s tr uc t i o n s 1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY.
-7- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SA FE T Y 10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended. 11. DO NOT USE IN DANGEROUS ENVIRONMENTS.
-8- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SA FE T Y A dd i ti on a l Sa f ety f or Du s t C o l l ecto rs R E A D an d un de r s t a n d th i s entire manual before using this machine. Serious per - so na l in ju ry may occ ur i f s a f e t y an d op e r a t i o n a l information is not under - s t o o d an d fo ll o w e d .
-9- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) EL EC T R IC A L E L EC T R I C A L DO NOT work on your electrical system if you are unsure about electrical codes and wiring! Seek assistance from a qualified electrician. Ignoring this warning can cause electrocution, fire, or machine damage.
-10- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP Th is mach ine has been car e f ul l y packa ged fo r sa f e tra nspo rtat ion . If you not i c e the mach ine has been da ma ged during sh i pp in g , pl e ase c on tact your auth orized Shop Fo x dea le r i mmed i a t el y .
-11- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP Inventory (Figure 4) Qty H. Cyclone Funnel .............................................1 I. Clear Flexible Hose 9" Dia. ..............................1 J. Intake Barrel ......
-12- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP • F loor Loa d: Thi s ma ch ine di st ribu tes a he a v y l oa d in a sma l l f ootprin t . S ome res id en ti al fl oors ma y requ ir e addi tion a l bra cin g to support both mac h ine and o p e r a t o r.
-13- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP A s s e m bl y The sa f est and most ef fi cie n t met hod of assemb l ing yo ur dust col lecto r is to t urn th e bl ow er housi ng assembl y upsi de down and a tta ch the parts upw ar d, as inst ructed in the f ol lowin g st eps .
-14- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP Note: In Steps 4–5 below, tighten the fasteners in an alternating star pattern to obtain an even sealing pressure on the foam tape.
-15- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP 8. Connect the two upper stand braces to the upper stand legs with (4) 3 ⁄ 8 "-16 x 3 ⁄ 4 " hex bolts and (4) 3 ⁄ 8 " flat washers, as shown in Figure 13 .
-16- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP 11. Slide the four lower stand legs onto the leg connectors, then connect them with (16) 3 ⁄ 8 "-16 x 3 ⁄ 4 " hex bolts and (16) 3 ⁄ 8 " flat washers, as shown in Figure 16 .
-17- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP 15. Attach the two bag platforms to the side stand braces with (4) 3 ⁄ 8 "-16 x 3 ⁄ 4 " hex bolts and (4) 3 ⁄ 8 " flat washers, as shown in Figure 19 . Figure 21.
-18- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP 18. Place the top collection drum on top of the bottom collection drum, then secure them together with the drum clamp assembly , as shown in Figure 22 . Figure 22. Clamping the top and bottom collection drums together .
-19- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP 20. Install the three drum lid latch assemblies with (6) #10-24 x 3 ⁄ 8 " P hillips head screws and (6) #10-24 hex nuts, as shown in Figure 24 . Note: To avoid snagging the plastic collection bag in the future, insert the screw from inside the drum.
-20- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP 23. Insert the plastic drum collection bag into the collection drum, as shown in Figure 27 .
-21- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP 26. R oll the collection drum underneath the cyclone funnel, then connect the 9" clear flexible collection hose between the funnel and the drum lid with the two 9" hose clamps, as shown in Figure 29 .
-22- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP Onc e the assembl y is c omp l et e an d bef ore you con nect t o an y duct l in es , tes t run you r ma ch ine to mak e sure it runs pr operl y .
-23- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS OP E R A TIONS G enera l The in st ructi ons in th is section ar e writ te n with the unde rsta nd in g th a t the opera t or has the nec essa r y knowl edge and skil ls to opera te th is mac h i ne .
-24- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS Bas i c C on t r o ls Magnetic Switch Re f er to Figur e 32 an d the descrip ti ons belo w t o becom e f am i l ia r with the opera tion of th e ma gne ti c sw i tc h . A. Timer Indicator Lights: T urns ON when that timer setting is selected.
-25- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS Du ct i ng Ma te r i a ls Y ou ha v e ma n y cho ices reg ar ding ma in l in e and branc h l ine duct mat er i a l .
-26- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS Flexible Duct Fl exi bl e hose is gen era l l y used fo r short runs , sma l l shop s and at r ig id duct - to- tool connect io ns . Ther e are man y di f f er ent types of fle x hose on the ma rk et toda y .
-27- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS Step 1: Decide Who Will Design F or most sma ll - to- mediu m si zed shops , yo u can desig n and bui l d the dust col l ecti on sy st em yourse l f w i thou t h irin g engi neers or co nsu l tants .
-28- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS 3. Directional changes should be kept to a minimum. The more directional change fittings you use directly increases the overall resistance to airflow . 4. Gradual directional changes are more efficient than sudden directional changes (i.
-29- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS If your mac h ine doesn't ha v e a bui lt in dus t port, use Fig u re 41 as a gui de to det erm in e wh ic h si ze of dus t port to inst al l on your mac h ine . W rit e the requ ir ed CFM fo r ea ch mac h ine on your ske t ch , as sho wn in Figu r e 42 .
-30- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS Determining Main Line Duct Diameter The ge nera l r ul e of thum b f or a ma i n l ine duct i s th a t the ve l oci ty of the a i rflow must not f a l l bel ow 3500 FPM. Use the in l et size of the dust col l ecto r as a st arti ng poin t f or the ma in l ine .
-31- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS Multiple Dust Ports If your mac h ine has mul ti pl e dust ports, add the tot al CF M giv en fo r ea ch dust port si ze fr om F igur e 40 . Ref er to the cha rt in F igur e 45 and fi nd the CF M tha t i s cl osest to you r to ta l to det erm ine the corr ect branch siz e .
-32- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS In most sm al l/ medi um shops i t is onl y necessa r y t o ca l cu la te the l ine w i th the lo nges t duct leng th or the most fi tt in gs ( opera ti ng under the assum p ti on th a t i f the l ine with the h ig hes t res is ta nc e wo rks, the oth ers w i l l be fine ).
-33- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS Note: When calculating static pressure loss to determine if multiple lines can be left open at the same time, only include the main line numbers once.
-34- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS S ys t e m G r ou n di ng S in c e plas ti c hose is ab unda n t , rela tiv el y ine xpens iv e , eas i l y assem bl ed and a i r ti gh t, it is a ve r y popula r ma teria l for con v eyin g dus t f r om woodw orki ng mach ines to the dus t co l l ecto r .
-35- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS A C C ES SOR IES Du s t C o l l ecto r Ac c es sori e s The f oll o wing Dust Co l lect or ac c essories ma y be a vai la bl e thro ugh your loca l Woods toc k Int ern a t ion a l Inc .
-36- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS The Sho p F o x Blast Gates ar e used in ev ery dust col l ecti on s yst em to con tr ol ai r flow fr om one mac h in e to ano the r , whic h ma xim izes syst em effi cie ncy .
-37- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) M AINTENANCE M A INTE NANCE Lub r ication S in c e a l l bea rings are sea l ed and perma nen tl y l ubric a t ed , simp l y l e a v e the m al one unt i l the y need to be rep la c ed . Do no t l ubric a t e them .
-38- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) M AINTENANCE R em o v i ng Ca n is te r F i l t er The ca n is t er fil ter assemb l i es ca n be eas i l y remo ved fo r re pla ci ng or cl ea n in g . Tools Needed Qty W rench or Socket 12mm .
-39- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE RVI C E S E RV I C E T r oubl esho oting Th is section cov ers the mos t c ommon prob le ms and c orr ecti ons w i th thi s type of mac h ine .
-40- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE RVI C E These pa ges are curr en t a t the ti me of prin ti ng . Howev er , in the sp iri t of impr o v emen t, we ma y ma k e ch ang es t o the elect rica l system s of fu tu re mac h in es.
-41- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE RVI C E Wir in g D ia g ram A1 A2 98 2T1 6T3 97 4T2 1L1 5L3 13NO 14NO 3L2 96 95 NHD C-120D 220V NHD NTH-25 21 23 25 RESET ST AR T SWIT.
-42- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE RVI C E Wi r i ng C ompone n ts Figure 55. Motor wiring. Capacitors Motor Junction Box Figure 54.
-43- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) PA R T S 1 1-1 1-2 1-3 1-4 1-5 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 .
-44- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) PA R T S Ma i n P arts L i st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 X1816001 MOTOR 3HP 220V 1PH 60HZ 34 X1816034 COLLECTION DRU.
-45- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) PA R T S Ma c h i n e La be ls - F r on t TIME ON/OFF DUTY Shop Fox Cyclone Induction Motor Connections: Manufactured for Woodstock in T aiwan HEAT WEIGHT CLASS DATE HZ SER.
-46- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) PA R T S Ma c h i n e La be ls - R e a r TIME ON/OFF DUTY Shop Fox Cyclone Induction Motor HEAT WEIGHT CLASS DATE HZ SER.
W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ).
T APE ALONG EDGES--PLEASE DO NOT ST APLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Place Stamp Here.
W ARR ANT Y Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner.
High Quality Machines and Tools Woodstock International, Inc. carries thousands of products designed to meet the needs of today's woodworkers and metalworkers.
デバイスWoodstock W1816の購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
Woodstock W1816をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはWoodstock W1816の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Woodstock W1816の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Woodstock W1816で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Woodstock W1816を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はWoodstock W1816の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Woodstock W1816に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちWoodstock W1816デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。