BrotherメーカーDH4-B980の使用説明書/サービス説明書
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DH4-B980 RH-9800 Please read this ma nual be fore using the machin e. Please kee p this manua l wi thin easy reach for quick re ference. ELECT RONIC EYELET BUTTON HOLER INSTRUCTION MAN UAL.
RH-9800 i Thank you very m uch for buying a BROT HER sewing m achine. Bef ore using your ne w mac hine, please r ead the s afet y instruc tions belo w and the ex planations given in the ins tructio n m anual.
RH-9800 ii 2. Notes on safety D ANGE R Wait at least 5 m inutes after tur nin g off the p ower s witch and d isconnec tin g the p ower c ord f rom the wall ou tlet before o p enin g the face p late of the contro l box. T ouchin g areas where hi g h volta g es are p resent ca n result in seve re inju ry .
RH-9800 iii CA UTION Sewing This sewing machine s hould onl y be used b y operators who have rec eived the neces sar y training i n safe us e beforehand. The s ewin g mac hine should not be used for an y applicatio ns other th an sewing. Be sure to wear p rotective g o gg les when usin g the m achine.
RH-9800 iv 3. War ning labels The f ollowing warnin g labels appear on th e sewing m ac hine. Please f ollow t he i nst ruc tions on the labe ls at a ll t im es when us ing t he m ach ine. If the lab els h av e bee n r em oved or are diff icult to read, pleas e contact your neares t Brother dealer .
CONTEN TS 1. NAMES OF EACH P ART ............................ 1 2. SPECIFICA TIONS .......................................... 2 2-1. Specif ications .......................................................2 3. INST ALLA TION ...........................
1. NAMES OF EACH P ART RH-9800 1 1. NAMES OF EA CH P ART (1) Front cover (2) EMERGENC Y STOP switch (3) Upper shaft pulle y (4) Control panel (5) Control box (6) Fr ont panel (7) S tart switc h (8) Cl.
2. SPECIFICA TIONS RH-9800 2 2. SPECIFICA TIO NS 2-1. Specifica tions Lower thread trim mer Upper thread tri mmer Long type Short t ype -00 - - -01 - -02 - * S pec ific ation -00 -01 -02 Applicati on .
3.INST ALLA T ION RH-9800 3 3. INST ALLA TION CA UTION Machine installat ion should on ly be carried out b y a qualif ied technic ian. Cont act your B rother deale r or a qualified elect rician for any electrical w ork that may need to be done. The sewing m achine weig hs m ore than 87 k g.
3. INST A LLA TI ON RH-9800 4 3-2. Installing the motor 1. Insert the thre e bolts (1) into th e work table. 2. T urn the work table upside down to m ake it easier to inst all th e motor (2).
3.INST ALLA T ION RH-9800 5 Raising the machine head 1. W hile holding the hand les of the m achine hea d (1) with both hands, gent ly rais e the m achine head.
3. INST A LLA TI ON RH-9800 6 3-5. Installing the spool stand 1. T o a sse mble th e spo ol st and (1 ), fo llow th e in st ructi on s in the manual that came with the spool stand (1). 2. Secure the spool s tand (1) to t he rear rig ht corner of the work table with the washer and nut ( 2).
3.INST ALLA T ION RH-9800 7 3-7. Installing the contro l bo x 1. Align the f our bolt hol es in the contr ol box (1) with the four holes in the work table. 2. Install the contro l box (1) with the f our bo lts (2) , s pring washers ( 3) and flat washers (4) 3.
3. INST A LLA TI ON RH-9800 8 3-9. Connecting the gr ound wir es and the wirings 1. Connect th e foot c ontroller cabl e (1) and the motor cable (2) to the c ontrol box. 2. Install t he power sw itch (3) to th e unders ide of the wor k table with the t wo screws (4) .
3.INST ALLA T ION RH-9800 9 Insert the harn ess (L1 - L7) (1) to c onnector N o. 10 (9-pin) . * W hen connecting the harness (1), check that its label num ber is the sam e as the numbers on the right .
3. INST A LLA TI ON RH-9800 10 3-11. Installing the air hoses Connect the air hose f rom the c ompress or to the air un it underneat h the work table. 1. T urn the nut (1) at the end of the air hose, and the n connect the hose to the valve (2). 2. Open the air coc k ( 3) on the com pressor .
3.INST ALLA T ION RH-9800 11 3-12. C onnecting the pow er cor d CA UTION Contact your Broth er dealer or a qua lified e lectricia n for any e lectrical work that m a y need to b e done.
4. L UBRICA TION RH-9800 12 4. L UBRICA TION CA UTION Turn of f the po wer switch before s tarting lubr icating, ot herwise the m achine m ay operate if the start s witch is pressed b y mistake, whic h could r esult in i njury .
4.L UBRICA TION RH-9800 13 Oili ng the loop er , s pre ader a nd r ace st and <Remo ving the cloth pr ess er plates> 1. T urn the upp er shaft pulley (1) toward y ou until the m ark on the pulley (A) is aligned with t he notch in the pulle y cover (2) .
5. CORRECT USE RH-9800 14 5. CORRECT USE 5-1. Initializing setting s The following pr ocedure shou ld be carried out bef ore the se w ing m achine is used f or the first tim e, and also after long periods of non-use.
5. CORRECT USE RH-9800 15 5-3. Chec king the direction of machine operation 1. Turn the upper shaft pull ey (1) to ward you until the m ark (A) on the pull ey (1) is aligned wit h the notch in the c over (2). 2. Press the power switch (3) to turn o n the power .
5. CORRECT USE RH-9800 16 5-4. Installing the needle CA UTION Turn o ff the power switch befor e installing the need le, otherwise the m achine m ay operate if the start switch is pressed b y mistake, whic h could res ult in inj ury . Use onl y Schmet z D0 x 558 Nm 80 – Nm120 needles .
5. CORRECT USE RH-9800 17 5-6. T hr eading the lower thread Remove the c loth pres ser plates ( refer to page 13) , and the n thread the lower thread as sho wn in the il lustration b elow .
5. CORRECT USE RH-9800 18 5-7. T hr eading the gimp Remove the c loth pres ser plates ( refer to page 13) , and the n thread the gimp as shown in the illustr ation belo w . Once threadi ng is com plete, rep lace the c loth press er plates. 5-8. Setting the material 1.
6. USING THE OPER A TION P AN EL AND FRO NT P A NE L RH-9800 19 6. USING T HE OPERA TION P ANEL AN D FR ONT P ANEL 6-1. P anel button and s witc h names Oper ation panel par t names F ront panel par t.
6. USING THE OPER A TION P AN EL AND FRO NT P A NE L RH-9800 20 If the po wer is turned on and the R ESET switch is then pres sed, the f eed brack et will m ove to the clot h setting p osition. Operations s uch as s electing a program num ber , changing t he operatio n m ode and sel ecting the c utting m ethod c an then be carr ied out.
6. USING THE OPER A TION P AN EL AND FRO NT P A NE L RH-9800 21 6-5. Setting a prog r am 1. Pus h the sec tion on th e front pane l m arked "PUSH" to open the fr ont panel. 2. Pres s the MODE butto n (1) to s witch t o programm ing m ode. Program ming will n ot be possibl e unless the PROGRAM indic ator is i lluminated .
6. USING THE OPER A TION P AN EL AND FRO NT P A NE L RH-9800 22 A. Setti ng the s ewing sp eed 1. The sewing speed can be set to bet ween 1000 - 2000 rpm in 1 1 100-rpm steps. 2. Press the "Up" b utton (L) or the "Do wn" button ( K) to set the desire d sewing s peed.
6. USING THE OPER A TION P AN EL AND FRO NT P A NE L RH-9800 23 D. Sett ing the t acking le ngth 1. The tacking lengt h can be s et to bet ween 3 and 43 mm in s teps of 1 mm . 2. If not adding tacking, set the tack ing length to "0". If this is done, it will not be poss ible to set a valu e for the offset.
6. USING THE OPER A TION P AN EL AND FRO NT P A NE L RH-9800 24 G. Setti ng the nu mber of eyelet sti tches 1. The number of e y elet stit ches c an be set t o bet ween 4 and 20 stitc hes in ste ps of 1 stitc h. 2. Press the “ Up” button (L) or the "Do wn" button (K) to set the desire d num ber of e y elet s titches.
6. USING THE OPER A TION P AN EL AND FRO NT P A NE L RH-9800 25 P1. Se tt i ng X co r r ec t i on 1. T he setting r ange is f rom 1 to 6 in s teps of 1. * Set to a l arger va lue if y ou would l ike to m ove the eyelet seam to the rig ht (when s een from the finished s ide, or the re verse side when s ewing).
6. USING THE OPER A TION P AN EL AND FRO NT P A NE L RH-9800 26 P4. Setting θ 2 cor rection 1. The s etting range is from -3 to 3 in steps of 1. * Set to a larger value if you would lik e to rotate the eyelet seam c lockwise ( when se en from the finished s ide, or the re verse s ide when s ewing).
6. USING THE OPER A TION P AN EL AND FRO NT P A NE L RH-9800 27 6-6. Using the memor y switc h The conditions of the mem ory switches are m emorized even if the power is OFF , ho wever , if data of the m emor y switches are initia lized, the mem ory switches will be ret urned t o their in itial sett ings (f actor y default s ettings ).
6. USING THE OPER A TION P AN EL AND FRO NT P A NE L RH-9800 28 No. Contents Setting range Initial value 07 Y directi on offs et f or return seam to prevent thread break age OFF: No offset ON: Of fset by 1/2 pit ch OFF 08 Sewing end pitc h for buttonho le taper t o prevent f raying OFF: No change ON: Change OFF 09 No.
6. USING THE OPER A TION P AN EL AND FRO NT P A NE L RH-9800 29 6-7. List of er r or codes If the buzzer s ounds and a n error code startin g with "E" app ears in the f ront panel dis pla y , c heck acc ording to the ta ble be low . Codes E-00 to E-16 are er rors which are disp la yed when the power is tur ned on.
7. SEWING RH-9800 30 7. SEWING Make s ure you know where the E MENRGENC Y STOP switch is and h ow it is used bef ore operati ng the s ewing m achine. 7-1. Using the EMER GENCY ST OP s witc h In automatic mode 1. Pres s the EM ERGENC Y STOP switch (1).
7. SEWING RH-9800 31 7-2. Sewing CA UTION Turn off the power switch at th e foll owing tim es, other wise th e m achine m ay operate if the s tart switch is pres sed by mis take, which could res ult i n injur y .
7. SEWING RH-9800 32 7-3. Adjusting the thr ead tension Turn o ff the power . Never adj ust the threa d tension while se wing. <Reference v alues > Woole n materi als + wo ol gimps Denim (3 layers) Upper thread tens ion 0.9 N 1.0 N Lower thread tension 0.
7. SEWING RH-9800 33 7-4. Needle and knife position The fe ed bracket is ele c troni cally controlled by means of pulse moto rs . It is not nece ss ary to cha nge the position of the kn ife when switchin g between cuttin g before sewing and cuttin g after sewi ng.
7. SEWING RH-9800 34 Knife position compensat ion function This function m oves the knif e with resp ect to the seam in order to ensur e that dis tances a and a' are equal. 1. When cutting before s ewing, th e differenc e between a and a' will chang e depending on th e cloth ope ning amount.
7. SEWING RH-9800 35 7-5. Using the production counter The produc tion counter is initiall y set to the count ing up fr om zero method. It ca n displa y up to a max imum c ount of 9999. * If DIP switch No. 4 inside the f r ont panel is set t o OFF , the c ounting up fr om zero method will be us ed.
7. SEWING RH-9800 36 7-6. Using a cy c le pr og ra m This example s hows the procedur e f or a c ycle progr am which runs pro g ram 1 (with the k nife operatin g) thr ee t im es and program 3 (with the k nife not oper ating) o nce. Prog r amming procedur e 1.
7. SEWING RH-9800 37 7-7. Setting the feed brack et to the fr ont position Setting the m aterial will be eas ier if the feed brac ket is moved f orward from the s tandard cloth setting posit ion. * Cycle t ime will be reduced with this s etting, particular ly if cutting after s ewing is selected .
7. SEWING RH-9800 38 7-9. Using feed mode In this m ode, the feed brac ket and th e cloth pr esser c an be m oved while the needle is stopped. It is usef ul for c hecking the rel ative pos itions of the throat pl ate and the c loth pres ser . 1. Pres s the MODE button (1) to s witch t o feed m ode.
7. SEWING RH-9800 39 7-10. Using manual mode In this mode, the need le and th e feed brack et can be m oved one stitc h at a time b y turning the upper shaft pulle y by hand. It is usef ul for c hecking the posi tions of the needle and the lo oper after the looper tim ing has b een adjus ted.
7. SEWING RH-9800 40 7-11. C hanging the cy c le pr og ram counter The c ycle program counter c an be easily cha nged if necessar y , f or instance bec ause re-s ewing was n ecessar y . 1. If carrying out c ycle se wing in AUTO mode, s witch the contents shown in the f ront panel displa y from the production counter to the c y c le pro gram .
7. SEWING RH-9800 41 3. Press the "up" button ( L) or the " down" button (K) until the desire d number of home position c ycles is displa yed. The s etting range is bet ween 0 an d 9. * If the num ber of home position c ycles is set to "5", returning to th e home pos ition will occur onc e for every fi ve cycles .
8. CLEANI NG A ND MAI NTE NANCE RH-9800 42 8. CLEANING AND MAINTEN ANCE CA UTION Turn o ff the power switc h before starting any cleanin g work, other wise the m ac hine may operate if the start switch is pressed b y mistak e, which cou ld result in injur y .
9. ST AND ARD ADJUSTMENTS RH-9800 43 9. ST AND ARD ADJUSTMENTS CA UTION Maintena nce and inspection of the s ewing machine shoul d only be c arried out by a qualif ied technicia n. Ask y our Brother dealer or a qualif ied electric ian to carr y out any maintena nce and ins pection of the electrical s ystem .
9. ST AND ARD ADJUSTMENTS RH-9800 44 9-2. Adjusting the needle and looper timing The dis tance by which the nee dle bar r ises f rom its lowest p osition to the pos ition wher e the tip of the left lo.
9. ST AND ARD ADJUSTMENTS RH-9800 45 9-3. Adjusting the loop str ok e The loop s trok e is the dis tance t he needle bar rises from its lowes t posit ion to the posit ion wher e th e tips of the left and right loopers are a ligned with the cent er of the needl e.
9. ST AND ARD ADJUSTMENTS RH-9800 46 9-4. Adjusting the height of the needle bar The standard height f or the needle bar is 2.5 mm . (T he needle bar height m ay need chang ing dependin g on the m ater ial and thread be ing used.
9. ST AND ARD ADJUSTMENTS RH-9800 47 9-6. Adjusting the needle guar d Be sure to car ry out this adjustm ent after c hanging the si ze of the needl e. The needle m ust r emain stationar y with respec t to the n eedle guar d until the tip of the loo per r eaches the needle.
9. ST AND ARD ADJUSTMENTS RH-9800 48 9-8. Adjusting the spr eader timing W hen the needle is at the inside se wing positio n, the left spr eader shou ld touch the left spreader s topper and s top imm ediately before th e needle bar reaches its lowest p osition.
9. ST AND ARD ADJUSTMENTS RH-9800 49 9-10. Changing th e knife cutting length (Replacing the cutting block) 1. Gr ind or replac e the cutt ing block after changing th e k nife cutting length. * W h en replacing the c utting block w ith a ne w one, be sure to adjust the c ontact between t he knife and th e cutting block .
9. ST AND ARD ADJUSTMENTS RH-9800 50 9-11. Adjustin g the cont act betwee n the knife and the cuttin g bloc k 1. Remove the cutti ng block . (Refer to the pre vious page.
9. ST AND ARD ADJUSTMENTS RH-9800 51 9-12. R eplacing the knife W h en replacing the k nife with a new one, f ile the s urfac e of the cutting bloc k until s mooth and u ntil the knif e does not leave a m ark on the cutti ng block .
9. ST AND ARD ADJUSTMENTS RH-9800 52 9-14. A djusting the cl oth opening amount 1. Loosen the sc rew (1), and then i nsert a s crewdriver into the notch in the side of the f eed brack et and turn the adjus ting screw (2) to adj ust the ope ning am ount.
9. ST AND ARD ADJUSTMENTS RH-9800 53 9-15. Adjusting the trimming of the upper thread The upper thr ead shoul d be trimm ed at the cor rect tim e after s ewing is com pleted. <-00, -01 > 1. Adjust so that the up per thread trim m er knife (1) c uts only one of the threads in f ront of the right looper (2).
9. ST AND ARD ADJUSTMENTS RH-9800 54 <-02> The lower thr ead and gim p s hould be trim m ed at the correct time after the cloth pr essers rise at the feed hom e position. Thread tr i mm ing operation can b e checked in steps while manual m ode is ac tive.
9. ST AND ARD ADJUSTMENTS RH-9800 55 9-18. Lo wer thread pr esser (-02) The lower thread pres ser (1) operates at the sam e time as upper threa d trimm ing is c arried out. The end of the lower thread is s ecurel y held bet ween the lower threa d presser ( 1) and the thr oat plate (2) .
10. SUMMAR Y OF DIP SWIT C HES RH-9800 56 10. SUMMAR Y OF DIP SWIT CHES Always turn off the power supp ly before c hanging an y of the DIP switch s ettings. 10-1. F r ont panel DIP s witc hes The ON /OFF positions of the DIP switches inside the front panel are check ed only once wh en the po wer is turned on.
10. SUMMAR Y OF DIP SWIT C HES RH-9800 57 10-2. C ircu it boar d DIP switc hes D ANGER Wait at least 5 m inutes after tur ning off the po wer s witch an d d isc onnectin g the po wer cor d f r om the wall ou tlet before opening t he face plate of the control box.
11. TROUB LESH OOTING RH-9800 58 11. TR OUBLESHOO T ING If there is a probl em with operation, firs t check that the threads ar e correct ly threaded and t hat the ne edle is cor rectly installed.
11. TROUB LESH OOTING RH-9800 59 Problem Cause Remedy Page Knife is b lunt. Replace with a new k nife. 51 Knife does not m ove to th e full strok e because air press ure is too wea k . Adjust the a ir press ure. 51 Upper thread trim m er knife is not pick ing up the upper t hread.
INSTRUCTION MANUAL 15-1, Naes hiro-c ho, Mizuh o-k u, Nagoya 467- 8561, Ja pan. Phone: 8 1-52-82 4-2177 Printed in Jap an BRO THER INDUSTRIES, L TD. 1 18-980 S91980-302 2001.
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Brother DH4-B980をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはBrother DH4-B980の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Brother DH4-B980の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Brother DH4-B980で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Brother DH4-B980を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はBrother DH4-B980の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Brother DH4-B980に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちBrother DH4-B980デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
