BurnhamメーカーSeries 2Bの使用説明書/サービス説明書
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81417032R24-10/08 Price - $3.00 D N A G N I T A R E P O , N O I T A L L A T S N I R O F S N O I T C U R T S N I E C I V R E S 2 S E I R E S ® ) B l e d o m ( R E L I O B D E R I F - S A G , r e l i o b n o n o i t a m r o f n i g n i k e e s n e h W .
2 NOTE: The equipment shall be installed in accordance with those installation regulations in force in the area where the installation is to be made. These shall be carefully followed in all cases. Authorities having jurisdiction shall be consulted before installations are made.
3 W ARNING READ THESE INSTRUCTIONS CAREFULL Y BEFORE PROCEEDING WITH THE INST ALLA TION OF BOILER. POST INSTRUCTIONS NEAR BOILER FOR REFERENCE BY OWNER AND SERVICE TECHNICIAN.
4 I . Installation Instructions 1. INSPECT SHIPMENT carefully for any signs of damage. All equipment is carefully manufactured, inspected and packed. Our responsibility ceases upon delivery of Boiler to the carrier in good condition. Any claims for damage or shortage in shipment must be led immediately against the carrier by the consignee.
5 e. For boiler located in a building of other than unusually tight construction , adequate combustion and ventilation air is normally provided by fresh air inltration through cracks around windows and doors.
6 A. Allowable loss of pressure to assure a burner manifold pressure of 3½" (8.9cm) water for natural gas. B. Supply of gas to be provided in cubic feet. C. Length of piping and number of ttings. D. Specic gravity of gas. E. Correction factor for specic gravity .
7 Figure 3: Recommended W ater Piping for Zone V alve Zoned Heating Systems Figure 4: Recommended Piping for Combination Heating & Cooling (Refrigeration) Systems W ARNING Safety relief valve discharge piping must be piped near oor to eliminate potential of severe burns.
8 Figure 6 B. Pinch the black strain relief bushing installed in the jacket right side panel to dislodge it from the jacket and pull just enough of the black power cord out so the blocked vent switch will reach the near side of the draft hood skirt. Do not pull out more power cord than necessary .
9 W ARNING Failure to properly install and use this Blocked V ent Switch may result in property damage, personal injury or loss of life. 12 . TO MEET FEDERALLY MANDATED EFFICIENCIES, THIS BOILER MUST BE EQUIPPED WITH A VENT DAMPER. OPEN THE VENT DAMPER CAR TON and remove the Installation Instructions.
10 DANGER Inspect existing chimney before installing boiler . Failure to clean or replace perforated pipe or tile lining will cause severe injury or death. A. V ent installation shall be in accordance with local building codes; or the local authority having jurisdiction; or the National Fuel Gas Code, ANSI Z223.
1 1 speed. Do not operate a summer exhaust fan. Close replace dampers. D. Place in operation the appliance being inspected. Follow the Lighting (or Operating) Instructions. Adjust thermostat so appliance will operate continuously . E. T est for spillage at the draft hood relief opening after 5 minutes of main burner operation.
12 Figure 9: V ent Damper Schematic Wiring Diagram Heat Anticipator in Thermostat should be set to match the requirements of the control to which it is connected. See T able 4. If system tends to overheat above the thermostat's temperature setting, reduce heat anticipator setting by .
13 SEQUENCE OF OPERA TION Normal Operation 1. When the thermostat call for heat, the vent damper will open (see paragraphs 17A through 17D). The circulator is started through a relay and at the same time the gas valve is energized allowing main gas ow and ignition of main burners.
14 Figure 12: Wiring Diagram, Electronic Ignition (EI), Intermittent Circulation SEQUENCE OF OPERA TION NORMAL OPERA TION 1. When the thermostat calls for heat, the relay is energized. The circulator starts and the vent damper opens (see Paragraphs 17A through 17D).
15 Figure 13: Wiring Diagram, 24 V olt Standing Pilot with Continuous or Gravity Circulation SEQUENCE OF OPERA TION NORMAL OPERA TION 1. When the thermostat call for heat, the vent damper will open (see paragraphs 17A through 17D). The gas valve is energized allowing main gas to ow and operation of the main burners.
16 Figure 14: Wiring Diagram, Electronic Ignition (EI), Continuous or Gravity Circulation SEQUENCE OF OPERA TION NORMAL OPERA TION 1. When the thermostat calls for heat the vent damper opens (see Paragraphs 17A through 17D).
17 Figure 15: Wiring Schematic, Zone V alves Figure 16: Wiring Schematic, Zone Circulators.
18 II. Operating Instructions 1. MAIN BURNER CHECK - Check main burners to see that they were not dislodged during shipment. Rear of burners should be in the slots in the rear of burner tray and the front of the burners should be seated completely on the orices.
19 Figure 20: Operating Instructions, VR8204 and VR8304 Gas V alves Figure 19: T op View of VR Gas V alves.
20 e. Reconnect pilot tubing and check pipe and ttings from meter to combination Gas V alve for leaks using soap solution or other approved method. 2. Electronic Ignition Models (Sufx I): a. T urn "ON" electric switch serving boiler . b.
21 T able 7: Green LED Status Codes Green LED Flash Code (X + Y) a Indicates Next System Action Recommended Service Action OFF No “Call for Heat” N/A None Flash Fast Startup - Flame sense calibrat.
22 Figure 22: Lighting Instructions.
23 B. See Figure 22 for continuous ignition system (standing pilot). 4 . CHECK GAS INPUT RA TE T O BOILER NOTICE USA boilers built for installation at altitudes greater than 2,000 feet above sea level have been specially oriced to reduce gas input rate 4 percent per 1,000 feet above sea level per the National Fuel Gas Code, NFP A 54/ANSI Z223.
24 Figure 27: T ypical Pilot Flame, Honeywell Q348A The pilot produces a single ame. The ame should be steady , medium hard blue enveloping 3/8 to a 1/2 inch of thermocouple. B. Continuous Ignition (Standing Pilot) Natural gas Models 207 with 40mm (1-9/16") diameter burners and 208 through 210.
25 Figure 28: T roubleshooting Guide, Honeywell Electronic Ignition (EI) III. T r ouble Shooting Honeywell Electronic Ignition T roubleshooting Guide.
26 IV . Service 1. Inspection should be conducted annually . Service as frequently as specied in paragraphs below . While service or maintenance is being done, Electrical Power and all Gas Supply to the Boiler must be "off". CAUTION Label all wires prior to disconnection when servicing controls.
27 8. Hold burner at throat. Lift front of burner to clear orice. Burner which holds pilot can only be removed by lifting the burner adjacent to its right rst. Figure 30: Burner Cleaning and Installation 9. Brush top of burners with a soft bristle brush, see Figure 30.
28 Important Produc t Safety Information Refractory Ceram ic Fiber Product Warning : The Repair Parts list designates parts that contain refractory ceramic fibers (RCF).
29 V . Repair Parts Section Assembly and Canopy Group ............................30 Base Assembly ..................................................................32 Manifold and Main Burners 1 Inch Main Burners .....................................
30 Section Assembly and Canopy Group Key No. Description Part No. Quantity 202 202X 203 204 205 206 207 208 209 210 2. Canopy Group 2A Canopy Assembly (except for 206H) 61 1 17022 1 --- --- --- --- --.
31 THIS P AGE LEFT INTENTIONALL Y BLANK.
32 Base Assembly Key No. Description Boiler Size Part No. Qty . 3. Base Assembly 3 Base Assembly (Complete) Available for 1 Inch Burners Only 202 618600291 1 202X 618600391 1 203 618600391 1 204 61860.
33 Key No. Description Boiler Size Part No. Qty . 3. Base Assembly Continued 3C Base Front Panel Assembly 202 618600241 1 202X 618600341 1 203 618600341 1 204 618600441 1 205 618600541 1 206 618600641.
34 Manifold and Main Burners (1 Inch Main Burners).
35 Key No. Description Part No. Quantity 202 202X 203 204 205 206 207 208 209 210 4. Manifold and Main Burners (1 Inch Main Burners Only) 4A Main Burner 8236099 1 2 2 4 6 8 1 1 13 15 17 4B Main Burner.
36 Manifold and Main Burners (40mm Main Burners) Key No. Description Part No. Quantity 202X 203 204 205 206 207 208 209 210 4. 40 MM Main Burners Only 4A Main Burner 8236135 1 1 2 3 4 5 6 7 8 4B.
37 Key No. Description Part No. Quantity 202X 203 204 205 206 207 208 209 210 4. 40 MM Main Burners Only (Continued) 4C. 40MM Main Burner Manifold 4C Manifold 82260028 --- --- --- --- --- --- --- --- .
38 Key No. Description Part No. Quantity 202 202X 203 204 205 206 207 208 209 210 5. Pilot Burner and Gas V alve, 24-volt Continuous Ignition, Natural Gas (1 Inch and 40mm Main Burners) 5A Pilot Burne.
39 Key No. Description Part No. Quantity 202 202X 203 204 205 206 207 208 209 210 5. Pilot Burner and Gas V alve, 24-volt Continuous Ignition, LP/Propane (1 Inch and 40mm Main Burners) 5A Pilot Burner.
40 Key No. Description Part No. Quantity 202 202X 203 204 205 206 207 208 209 210 5. Pilot Burner and Gas V alve, Electronic Ignition (EI), Natural Gas 5A Pilot Burner , Honeywell Q348A1002 8236072 1 1 1 1 1 1 1 1 1 1 5B Pilot Orice, Honeywell 388146NE Included with 5A 1 1 11111111 5C Compression Nut/Fitting, 1/4" OD x 1/4 C.
41 Key No. Description Part No. Quantity 202 202X 203 204 205 206 207 208 209 210 6. Jacket Assembly , Complete 6 Jacket Assembly , Complete 604170254 1 --- --- --- --- --- --- --- --- --- 604170354 -.
42.
43 Key No. Description Part No. Quantity 202 202X 203 204 205 206 207 208 209 210 6. Jacket Assembly (Continued) 6B Jacket V estibule Panel 604170223 1 --- --- --- --- --- --- --- --- --- 604170323 --.
44 W ater T rim.
45 Key No. Description Part No. Quantity 7 Safety Relief V alve, 30 psi, 3/4 NPT , Conbraco 10-408-05 81660319 1 Safety Relief V alve, 50 psi, 3/4 NPT , Conbraco 10-303-10 101662-01 1 8.
46 Key No. Description Part No. Quantity 12. T ransformer/Relay Assembly (Intermittent Circulation Only) 12A Junction Box, 4" x 4" x 1-1/2" 8136259 1 12B T ransformer/Relay , Honeywell R8285D5001 80160155U 1 12C Relay , Honeywell R8222U1006 80160096U 1 12.
47 Key No. Description Part No. Quantity 202 202X 203 204 205 206 207 208 209 210 16. Draft Hood Carton 16 Draft Hood 81 16067 1 1 1 --- --- --- --- --- --- --- 81 1 1702 --- --- --- 1 --- --- --- --- --- --- 81 1 1703 --- --- --- --- 1 1 --- --- --- --- 81 1 1704 --- --- --- --- --- --- 1 1 --- --- 81 1 1705 --- --- --- --- --- --- --- --- 1 1 17.
48 SER VICE RECORD DA TE SERVICE PERFORMED.
49 SER VICE RECORD DA TE SERVICE PERFORMED.
50 SER VICE RECORD DA TE SERVICE PERFORMED.
51 A 24 V AC L WCO is used primarily for gas red boilers where a 24 volt control circuit exists within the boiler . However , a 24 V AC L WCO can only be used if the boiler manufacturer has provided piping and wiring connections and instructions to allow for this application.
52 boiler for its intended purposes and its maintenance accordance with U. S. Boiler Co., Inc. recommendations and hydronics industry standards. These warranties will be inapplicable if the residentia.
デバイスBurnham Series 2Bの購入後に（又は購入する前であっても）重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります：
Burnham Series 2Bをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはBurnham Series 2Bの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Burnham Series 2Bの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Burnham Series 2Bで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Burnham Series 2Bを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はBurnham Series 2Bの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Burnham Series 2Bに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちBurnham Series 2Bデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
