3Mメーカー300cfの使用説明書/サービス説明書
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3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 Serial No. For reference, record machine serial number here. © 3M 1999 44-0009-1974-4(A49.
Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes.
Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes.
i Instruction Manual 300cf Case Former Type 29800 T able of Contents Page Intended Use ................................................................................................................... .................. 1 Equipment Warranty and Limited Remedy .
1 Intended Use The 3M-Matic TM 300cf Case Former has been designed and tested for use with the following 3M-Matic™ case sealers: 100a, 120a, 120a3, 120ab, 200a, 700a, 800a, 800a3 and 800ab. A regular slotted carton is placed on the center rail of the case former and the bottom side flaps are automatically closed by the machine.
2 Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE.
3 Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety . A label kit, part number 78-8119-6942-3 is available as a stock item or individual labels can be ordered. See Parts Illustration/List, pages 36 and 37.
4 Important Safeguards (Continued) The "Operation Mode" label, shown in Figure 1-6 is attached on the left side of the machine frame below the Manual/Automatic switch. The label indicates the correct position of the switch for manual or automatic operation.
5 IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD Specifications Air Power Requirements 517 kPa minimum gauge pressure, 6.0 m 3 /h @ 21 ° C, 101 kPa maximum at maximum cycle rate [75 PSIG minimum gauge pressure, 3.5 SCFM maximum at maximum random cycle rate].
6 Specifications (Continued) Machine Dimensions A 1 H1 2 H2 2 L1 3,5 L2 4,5 W1 W2 Minimum mm 120 610 685 1375 1385 615 765 [Inches] [4.81] [24.0] [27.0] [54.1] [54.6] [24.3] [30.2] Maximum mm 120 775 850 1705 1715 615 765 [Inches] [4.81] [30.5] [33.5] [67.
7 Receiving And Handling For future reference, record machine serial number on front cover of this manual in the space provided. The following instructions are presented in the order recommended for setting up and installing the case former, as well as for learning the operating functions and adjustments.
8 Installation and Set-Up (Continued) Figure 2-2 – Mounting Bracket Installation.
9 Installation and Set-Up (Continued) 4. Pneumatic Connection The case former requires a 5.2 bar gauge pressure [75 PSIG], 6.0 m 3 /h @ 21 ° C, 1.01 bar [3.5 SCFM] compressed air supply. The customer supplied air supply hose should be connected to the barbed fitting on the On/Off valve and clamped tightly with the hose clamp provided.
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11 Operation Figure 3-1 – 300cf Case Former Components IMPORTANT – Before operating the case former, read the "Important Safeguards", pages 3-4 and "Warnings" on page 12 as well as all of the "Operation" instructions.
12 Operation (Continued) Figure 3-2 – Adjustable Carton Ejector WARNINGS 1. Turn air supply off before performing any adjustments or maintenance on the machine. 2. Turn air supply off when machine is not in use. 3. The case former contains flap folders and sliding components that operate in rapid succes- sion.
13 Operation (Continued) Emergency Stop Button The E-Stop button can be pushed at any time to stop machine operation and bleed air from the pneumatic system. Reset Button When case former is stopped with E-Stop, the Reset Button must be pushed to restore air supply to the machine.
14 Operation (Continued) Automatic Operating Procedure (Bottom Taping Only) 1. Raise case sealer upper taping head to maximum height (if applicable). 2. Turn case former air valve "On" (SUP). 3. Turn Manual/Auto valve to "Auto". 4.
15 Maintenance Note – Never attempt to remove dirt from machine by blowing it off with compressed air. This can cause dirt to be blown into critical machine components and cause premature wear. Never wash down or subject machine to conditions causing moisture condensation as serious equipment damage could result.
16 Pneumatic Diagram On/Off Valve: SMC EVHS2500 Filter-Regulator: SMC EAW2000 Shuttle Valves: SMC EVZA5220 Roller Valves: Telemecanique PXC-M52 Flow Controls 1 and 2: Legris 7665-56-11 Pressure Regula.
17.
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19 Parts and Service Information Labels In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety . A label kit, part number 78-8119-6942-3 is available as a stock item. It contains all the safety labels used on the 300cf Case Former or separate labels can be ordered from the parts list, page 37.
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21 Replacement Parts Illustrations and Parts List 300cf Case Former, Type 29800 Frame Assemblies 1. Refer to first illustration, Frame Assemblies, for the figure number that identifies a specific portion of the machine. 2. Refer to the Figure or Figures to determine the individual parts required and the parts reference number.
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23 Frame Assemblies 300cf Case Former.
24 Figure 5420 300cf Case Former.
25 Figure 5420 Ref. No. 3M Part No. Description 5420-1 78-8119-6529-8 Conveyor – Bed, W/English Language Label 5420-2 78-8100-0914-8 Leg Assembly 5420-3 78-8100-0915-5 Leg – Outer 5420-4 78-8100-0.
26 Figure 5421 300cf Case Former.
27 Figure 5421 Ref. No. 3M Part No. Description 5421-1 78-8114-4983-0 Support – Valve, R/H 5421-2 78-8114-4984-8 Support – Valve, L/H 5421-3 78-8032-0375-7 Screw – Hex Hd – M6 x 16 5421-4 26-1.
28 Figure 5422 300cf Case Former.
29 Figure 5422 Ref. No. 3M Part No. Description 5422-1 78-8100-0938-7 Lever – Front 5422-2 78-8055-0808-8 Sprocket 5422-3 78-8010-7165-1 Screw – Flat Hd Soc, M5 x 25 5422-4 78-8005-5741-1 Washer .
30 Figure 5423 300cf Case Former.
31 Figure 5423 Ref. No. 3M Part No. Description 5423-1 78-8100-0942-9 Lever – Rear, R/H 5423-2 78-8100-0943-7 Lever – Rear, L/H 5423-3 78-8094-6057-5 Shaft – Lever 5423-4 78-8052-6566-3 Washer .
32 Figure 5424 300cf Case Former.
33 Figure 5424 Ref. No. 3M Part No. Description 5424-1 78-8094-6089-8 Bracket 5424-2 78-8032-0375-7 Screw – Hex Hd, M6 x 16 5424-3 78-8042-2919-9 Washer – Triple, M6 5424-4 78-8114-4681-0 Box Hold.
34 Figure 5425 300cf Case Former.
35 Figure 5425 Ref. No. 3M Part No. Description 5425-1 78-8100-0956-9 Filter Regulator/Assembly 5425-2 26-1014-4558-8 Filter – Regulator, W/Metal Bowl 5425-3 78-8100-0957-7 Valve – EVHS 2500-F02-X.
36 120af-if Infeed Conveyor Safety and Information Labels.
37 A label kit, part number 78-8113-6932-7 is available as a stock item. It contains all the safety and information labels used on the coder conveyor, or labels can be ordered separately from the following list.
デバイス3M 300cfの購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
3M 300cfをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこには3M 300cfの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。3M 300cfの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。3M 300cfで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
3M 300cfを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又は3M 300cfの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、3M 300cfに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわち3M 300cfデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。