DatalogicメーカーSC6000の使用説明書/サービス説明書
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SC6000 Reference Manual.
Datalogic Automation Srl Via Lavino, 265 40050 - Monte S. Pietro Bologna - Italy SC6000 Reference Manual Ed.: 10/2012 © 2003 – 2012 Datalogic Automation S.r.l. ALL RIGHTS RESERVED. Protected to the fullest extent under U.S. and international la ws.
iii CONTENTS REFERENCES ............................................................................................................. v Reference Documentation ...........................................................................................
iv 3.2.2 Alternative Slave Address Assignment ....................................................................... 42 3.3 Guide to Rapid Configuration for SC6000 as Controller Lon Old8K ........................... 42 3.4 Parameter Default Values...
v REFERENCES REFERENCE DOCUMENTATION The documentation related to the SC6000 is listed below: PWO power supply unit Document about the Ethernet connectivity Document about the Profibus con.
vi COMPLIANCE FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment.
vii GENERAL VIEW SC6000 Controller Figure A - Genera l View C on nec t or P an el P o wer On an d Co mm un ica t i o n LE D s C on nec t or P an el Le gen d 1 3 2 LC D Dis pl a y P r og ram m i n g K .
viii Figure B - SC6000-1 200 Standard Model Conne ctor Panel Mo dem Connector 1 Power/Net Connector 2 Ma in Inter f ace Connector 3 Ethernet Connect or 4 Auxiliary I nter f ace Connector 5 Extended I/.
ix GUIDE TO INSTALLATION The following can be used as a checklist to verify all the steps necessary to complete installation of the SC6000 Controller. 1) Read all information in the section “Compliance” at the beginning of this manual. 2) Correctly mount the SC6000 using the bracket provided according to the information in par.
x.
INTRODUCTION 1 1 1 INTRODUCTION 1.1 PRODUCT DESCRIPTION The new SC6000 Controller offers all the necessary functions to make the phases of installation, setup, testing, and main tenance of the omni-directional reading tunnel easy and quick.
SC6000 2 1 1.2 MODEL DESCRIPTION The SC6000 Controller is available in versions that differ in regar d to the following characteristics: 200 = S tandard 211 = Prof ibus 215 = DeviceNet 230 = Dual Ether net SC6000 - 1XXX 1.
INTRODUCTION 3 1 System Event Status LEDs Name Color State Function Warning Red ON Blinking OFF Scanner Cluster Failure Scanner Cluster Wa rning (if enabled in Geniu s) Scanner Cluster OK Status OK Green ON OFF Controller Status OK Controller Failure 1.
SC6000 4 2 2 INSTALLATION To install the system follow the given procedure: 1) Select the mounting location and mount the SC6000 Controller; 2) Mount the PWO (refer to the PWO Installation Manual); 3) Proceed with system electrical connections; 4) Install the Genius™ program on the configuration PC.
INSTALLATION 5 2 2.2 OVERALL DIMENSIONS 319.5 [12.58] 248.7 [9.79] 80.2 [3.16] 99.7 [3.93] 124.4 [4.90] 39.7 [1.56] MØ8 39.7 [1.56] 124.4 [4.90] 298 [11.73] Figure 3 – SC6000 O verall Dimensions 180 [7.09] 309 [12.17] 5 [0.20] N ° 2 R 1 5 [ R 0 . 5 9 ] 1 5 [ 0 .
SC6000 6 2 2.3 MECHANICAL MOUNTING To mount the SC6000 Controller on the reading station frame proceed as follows: 1 Mount the bracket on the reading station frame: the slots on the bracket will help ob tain the best positioning.
INSTALLATION 7 2 The specially punched steel ring has been designed to obtain the most precise rotation possible in terms of angle calibration, steadin ess and consequent absence of torque between both sides of device. 5 Place a locking washer and then a flat washer onto each knob.
SC6000 8 2 2.4 ELECTRICAL CONNECTIONS The connectors available for each scanner model are the following: Scanner Model Connector Type Power/Net 25-pin male power supply, lonworks and input/output sign.
INSTALLATION 9 2 RS232 Interface The main serial interface is used for communication with the Host computer and allows both transmission of code data and controller config uration.
SC6000 10 2 RS485 Full-Duplex Interface The RS485 full-duplex interface is used for non-polled communication protocols in point-to-point connections over longer distances (max 1200 m / 3940 ft) than those acceptable for RS232 communications or in el ectrically noisy environments.
INSTALLATION 11 2 NOTE For applications that do not use RX485 signals, do not le ave these lines floating but connect them to GND-ISO as shown below. SC 60 0 0 8 TX485- T X - PWO G ND- I S O 5 RX485- .
SC6000 12 2 2.4.2 Auxiliary Interface The auxiliary serial interface is equipped with RS232 interface connections. The interface can be enabled or disabled through the Genius™ configuration program.
INSTALLATION 13 2 2.4.4 Ethernet Interface This connector is available for all SC6000 Controller models and allows the Ethernet connection to the host.
SC6000 14 2 The Ethernet interface (NIC) can be used for TCP/IP communication with a remote or loca l host computer by connecting the SC6000 Controller to a LAN or directly to a host PC.
INSTALLATION 15 2 2.4.5 DeviceNet Interface The 5-pin male connector is only available in the SC6000-1215 DeviceNet model and allows connection between the host and the controller: 1 3 2 4 5 Figure 20.
SC6000 16 2 2.4.6 Profibus Interface The 9-pin female Profibus connector (white) is only available in the SC6000-1211 Profibus model and allows connection between the host and the controller: 5 1 9 6 .
INSTALLATION 17 2 2.5 TYPICAL LA YOUTS The following typical layouts refer to system hardware configurations, but also require the correct setup of the software configuration param eters (see par. 3.2 for details). Other layout s require the use of a specific SC6000 Controller model.
SC6000 18 2 Figure 23 – Exampl e Large Synchroni zed Network Readin g Station Here are a few helpful hints which can improve station performance and reduce installation time: 1. Scanner distribution should alternate between odd and even branches so that the station guarantees 50% reading on all side s.
INSTALLATION 19 2 2.5.2 Redundant System Layout For large local Lonworks networks, a redundant system can per configured in which two SC6000 Controllers are used together with their respective PWO power supply/jun ction box units. The scanners are distributed equally between the PWO units.
SC6000 20 2 Figure 25 – Exam ple Redundant Reading Sta tion 2.5.3 Standard SC6000 to Host Layout The SC6000 can be connected to the Host in several different layouts: Ethernet direct or through .
INSTALLATION 21 2 Figure 27 – Main Connec tion through PWO Figure 28 – Main Conn ection directly to SC6000 CAB-SC6003 Extended I/O SC6000 Main CAB-SC6103 NULL-MODEM Cable ETHERNET VA C I NPU T PWO.
SC6000 22 2 Figure 29 – Modem Connec tion through PWO Figure 30 – Modem Con nection directly to SC6000 CAB-SC6003 Extended I/O SC6000 Power/Net CAB-SC6013 NULL-MODEM Cable ETHERNET VA C I NPU T PW.
INSTALLATION 23 2 2.5.4 SC6000 to Fieldbus Network Lay out The SC6000 can be connected to a Fieldbus network (Ethernet, DeviceNet, or Profibus) to communicate with a remote host (for example, remote PC connected via Internet). Connections are made directly through cables to the Fieldbus connector and do not require any converter or adapter.
SC6000 24 2 2.6 KEYPAD AND DISPLAY The SC6000 display shows different messages according to the following operating modes. Use the SC6000 keypad to scroll through the windows or navigate in the menu. 2.6.1 Standard Mode Upon startup, the Diagnostic Mask window is visualized by default.
INSTALLATION 25 2 Reading Performance Window This window displays the following data: P a c k o u t = 1 2 4 6 7 G o o d r e a d = 1 2 4 6 7 N o r e a d = 0 M u l t i p l e r e a d = 0 Number of pr.
SC6000 26 2 System Info Window This window provides information about the software release. S C 6 0 0 0 6 K M a s t e r R e l A P L _ S T D _ 1 . 0 1 A d d r 1 7 2 . 0 1 6 . 0 1 1 . x x x For Dual Ethernet models the additional Ethernet address is also displayed.
INSTALLATION 27 2 2.6.2 Redundancy Mode When working in a redundant system, the SC6000 displays different windows according to its redundancy role (refer to the SC6000 Help On-Line for further details).
SC6000 28 2 Menu Branch Branch Note Setup Time Set system time: Up & Down to change values, Enter to change fields, at last field Enter exits saving new values Date Set system date: Up & Down .
INSTALLATION 29 2 Menu Branch Default Note PackTrack Automatic PackTrack Calibration procedure for the Reading Station working in PackTrack or Continuous Operating Modes Version 2 Select the version number of the PCT-8000 pack Cal Type XYZ XYZ calibration is forced.
SC6000 30 2 NOTE The autofocus feature of DS6400 and DX6400 scanners m akes Auto PackTrack Calibration difficult, ther efore to assure that the procedure can correctly calibrate these scanners, it is necessar y to set a fixed focus value which allows the scanner to read all the label positions useful for its calibration.
INSTALLATION 31 2 2.7.3 Auto PackTrack Setup After setting the initial parameters in the PackTrack menu the Au to PackTrack setup procedure can be started: 1. Press Enter at the Start item in the PackTrack menu. 2. Press Enter to confirm the action. The SC6000 sends the message t o the Slave scanners and the Display shows the Wait message.
SC6000 32 2 After elaborating the passage of the parcel, the SC6000 again shows the status of each node (of each scanner of the cluster) and then the Continue or Stop screen.
INSTALLATION 33 2 7. At the last step in the sequence the display prompts to place a barcode label centered onto the physical X position (X Offset) on the conveyor and then pre ss Enter to Continue. You have 2 minutes to read the code before the procedure ends automatically.
SC6000 34 2 2.7.4 Auto PackT rack Report The Auto PackTrack Report file can be downloaded from the SC6000 RAM by using the Tools>File transfer… menu in Genius™.
INSTALLATION 35 2 The last section summarizes the calibration status of each scanner. ------------- ------------- ---------- -- SCANNERS STATE SUMMARY ------------- ------------- ---------- -- Scanner.
SC6000 36 3 3 SOFTWARE CONFIGURATION 3.1 GENIUS™ INSTALLATION Genius ™ is a Datalogic scanner configuration tool providing several important advantages: Multi-language version; Defined con.
SOFTWARE CONFIGURA TION 37 3 2. From the Device Menu select Local Device Network Settings and configure your SC6000 as Master (SYNCHRONIZED is the default value), as shown in the figure below: Figure .
SC6000 38 3 Each device is indicated by the following graphical objects: check box allowing to select/deselect a specific device to perform the desired operations (i.
SOFTWARE CONFIGURA TION 39 3 Proceed with the network setup by using one of the icons available on the Tool Bar according to the procedure to follow: = Net-Autoset procedure = Network Wizard procedure.
SC6000 40 3 Network Wizard Before performing this procedure, a Lonworks address must be assigned to each slave scanner. The most practical method is through the Net-Autoset procedure.
SOFTWARE CONFIGURA TION 41 3 2. If desired, select a slave scanner within the “Current Devices” area and click on the icon (or select the “Show Device” option from the right-click menu) to mak.
SC6000 42 3 3.2.2 Alternative Sla ve Address Assignment As alternatives to Network Setup through the Master, each Slave scanner can be assigned an address through the following methods: random address assignment from SC6000 to al l slaves in the network by performing the CASP™ procedure as described in par.
SOFTWARE CONFIGURA TION 43 3 4) From the Device Menu select Local Devi ce Network Settings and configure your SC6000 as Other , as shown in the figure below: Figure 37 – Local De vice Network Settin.
SC6000 44 3 6) Configure the Common Slave Scanner param eters according to your application using the Lonworks Slave Common Parameters branch in the Reading System Layout folder. Figure 39 – Common Slav e Scanner Code Selection Co nfiguration 7) Configure the SC6000 parameters according to your application using the various configuration folders.
SOFTWARE CONFIGURA TION 45 3 Selecting the codes to be read in the Code Definition folder ( they must be the same as those set for the slave scanners ) Set-up the communication and data formatting parameters in the Data Communications settings folder 8) Send the configuration to the Sla ve Scanners from the Send command in the Devic e Menu.
SC6000 46 3 3.4 PARAMETE R DEFAULT VA LUES The following table contains the list of the factor y default settings for the SC6000 Controller. Genius™ also allows checking the parameter default values by selecting the “Compare parameters” option available in the Tools menu and comparing the current SC6000 configuration to the default one.
SOFTWARE CONFIGURA TION 47 3 Parameter Default Setting Operating Modes Max Encoder Delay for Code 400 Max Consecutive Delayed Codes 3 Max Safe Resync for Node 3 Bidirectional Disabled (unchecked) Enco.
SC6000 48 3 Parameter Default Setting Built-in Ethernet Port LineParameters Status Enabled (checked) Eth_speed Auto DHCP Disabled (unchecked) IP_address 172.
SOFTWARE CONFIGURA TION 49 3 Parameter Default Setting Output 2 Activate on Error Disabled (unchecked) Deactivate when Errors Recovered Disabled (unchecked) Deactivation Timeout (ms) 50 Output 3 Use L.
SC6000 50 3 Parameter Default Setting Relays Relay 1 Deactivation Event None Alternative Deactivation Event None Activate on Error Disabled (unchecked) Deactivate when Errors Recovered Disabled (unche.
MAINTENANCE 51 4 4 MAINTENANCE 4.1 DATALOGIC AUTOMATI C RE PLACEMENT PROCEDURE (DARP TM ) When SC6000 is used as a SYNCHRONIZED or MULTIDATA Master (Topology Role parameter) , a DARP™ backup procedure must be performed to automatically manage scanners and SC6000 replacement in case of failure (DARP™ Restore).
SC6000 52 4 In case of SC6000 failure proceed as follows: Figure 40 - Removing th e Compact Flash 1. Disconnect the device 2. Remove the rubber cover of the Compact Flash slot using a screwdriver 3. Remove the Compact Flash 4. Connect a new SC6000 to the system 5.
MAINTENANCE 53 4 Using the SC6000 keypad: 1. Press the <Ent> and <Menu> keys simultaneously to enter the Menu; 2. Use the <arrow> keys to move within the menu items; 3. In the <System> menu choose <Backup> and select the desired backup option (complete, all scanners, controller).
SC6000 54 5 5 TROUBLESHOOTING NOTE Before contacting your local Datalogic off ice or Datalogic Partner or ARC, it is suggested to save the device configuration to a *.ddc file by m eans of the Genius™ software configuration program and check the exact device model and serial number.
TROUBLESHOOTING 55 5 TROUBLESHOOTING GUIDE Problem Suggestion Communication (Ethernet): the Ethernet LED is not lit. Verify the HUB connection. Verify Genius™ settings (see par.
SC6000 56 6 6 TECHNICAL FEATURES ELECTRICAL FEATURES Supply Voltage 10 to 30 Vdc Power Consumption 6.5 W typical 800 mA to 300 mA max. (including startup current ) Main (isolated) Modem RS232 RS232 RS485 full-duplex Auxiliary RS232 Other Communication Interfaces Lonworks Ethernet 1.
ALTERNATIVE CONNECTIONS REFERENCE 57 A A ALTERNATIVE CONNECTIONS REFERENCE POWER SUPPLY - I/O (P OWER/NET CONNECTOR) The PWO supplies 24 VDC. 25-pin D-Sub Female Connector Pinout Pin Name Function 1 REL 1 Relay output control 2 REL3 Rel a y out p ut control 3 GND Ground 4 GND Ground 5 ENCODER A Encoder ( Tach ) 6 PS _ AUX A Presence sensor aux.
SC6000 58 A Lonworks SC6000 24 25 23 LON _IN A LON_IN B SHIELD_IN 13 24 25 23 LON A LON B SHIELD LON_OUT A LON_O UT B SHIELD_OUT 12 11 13 12 11 LON A LON B SHIELD USER I NTERFA CE Figure 42 – SC6000.
ALTERNATIVE CONNECTIONS REFERENCE 59 A V PS/PS A UX ENCOD ER Gro und SC6000 A/B B/ A GND V S_INPUTS* Signal PWO V S V S PSIN + 5V ~ ~ + - *VS_IN PUTS is connected through the 25-pin Extended I/O connector.
SC6000 60 A EXTENDED I/O 25-pin D-Sub Male Connector Pinout Pin Name Function 1 VS_OUTP UTS Power for outputs 2 IN1 A Input signal 1 - polarity insensitive 3 IN2 A Input signal 2 - polarity insensitiv.
ALTERNATIVE CONNECTIONS REFERENCE 61 A V USER INT ERFA CE Ground SC6000 A/B B/ A GND V S_INPU T S Signal PWO Figure 49 - PNP Command Input Using Sy stem Power V USER IN TERFA CE Ground SC6000 A/B B/ A.
SC6000 62 A By default, OUT1 is ass ociated with COMPLETE READ e vent, which activates when the cod e has been read co rrectly. In case t he reader ha s been progra mmed to read several codes within the same reading phase, th e event acti vates when al l codes have b een read.
63 GLOSSARY Barcode A pattern of variable-width bars and spaces which represents numeric or alphanumeric data in machine-readable form. The general format of a barcode symbol consists of a leading margin, start character, data or message character, check character (if any), stop character, and trailing margin.
64 Scanner A device that examines a printed pattern (barcode) and either passes the uninterpreted data to a decoder or decodes the data and passes it onto the Host system. Serial Port An I/O port used to connect a scanner to your computer, identifiable by a 9-pin or 25-pin connector.
65 INDEX A Accessories, 3 ASR, 52 Auto PackTrack™ Conditions and Limits, 29 Parameter Descriptions, 30 Report, 34 Setup Procedure, 31 C CE Compliance, vi Compliance, vi Connector Pinouts, 57 D DARP .
DECLA RA TION OF CONFORMIT Y EC-018 Rev.: 4 Pag.: 1 di 1 Datalogic Aut omation S.r.l. Via Lavi no 265 40050 Monte San Pi etro Bologna - Italy ww w.automation.
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