Eclipse CombustionメーカーVeriFlame Single Burner Monitoring Systemの使用説明書/サービス説明書
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Modulation Model Purge Model No Purge Model Instruction Manual 818 2/02 V er iFlame Single Bur ner Monitor ing System Model 5600 V ersion 1.21.
2 Eclipse V e ri-Flame Instruction Manual 818 -2/02 Cop y r igh t 1 997 b y Ec li ps e C ombustion, In c . All rights r es er v ed w orl dwide. Thi s p u b l i c a t i o n i s p r o t e c t e d b y f .
3 Eclipse V er i-Flame Instruction Manual 818 - 2/02 A UDIENCE S COPE D OCUMENT C ONVENTIONS This man ual has been written for the people who select and install the product and the technicians who w ork on it. They ar e expected to ha v e previous expe- rience with this kind of equipment.
4 Eclipse V eri-Flame Instruction Manual 818 -2/02 H OW TO GET HELP If you need help , you can contact y our local Eclipse Combustion sales office. Y ou can also contact Eclipse Combustion, Inc . at: 1665 Elmwood Road Rockford, Illinois 61103 USA Phone: 815-877-3031 Fax: 815-877-3336 E-mail: eclipse @ eclipsenet.
5 Eclipse V er i-Flame Instruction Manual 818 - 2/02 About this manual ..................................................................................... 3 T ab le of contents ........................................................................
6 Eclipse V eri-Flame Instruction Manual 818 -2/02 Optional Featur es ................................................................................................. 16 Pilot T est Mode Sequence ......................................................
7 Eclipse V er i-Flame Instruction Manual 818 - 2/02 Maintenance & T r oub leshooting .................................................... 28 Introdu ction ...........................................................................................
8 Eclipse V eri-Flame Instruction Manual 818 -2/02 The Eclipse Combustion V eri-Flame Single Burner Monitoring System contr ols the start-up sequence and monitors the flame of single gas, oil, or combination gas/oil burners. There ar e thr ee different models to the V eri-Flame line: the no purge, the purge and the modulation models.
9 Eclipse V er i-Flame Instruction Manual 818 - 2/02 Specifications I NTRODUCTION Specifications This section giv es a detailed ov er view of V eri-Flame specifications and dimensions. 2 (continued onto next page ) P ARAMETER D ESCRIPTION Supply • Series 5602 & 5605: 1 20 V A C ( + 10%, - 15%), 50/60 Hz standard.
10 Eclipse V eri-Flame Instruction Manual 818 -2/02 Specifications (continued) P ARAMETER D ESCRIPTION Approvals • No Purge & Purge Models: Series 5602: UL listed, CSA cer tified, FM approv ed and IRI acceptable. Series 5603: No appr ovals. Series 5605: UL listed, FM appro v ed and IRI acceptable .
11 Eclipse V er i-Flame Instruction Manual 818 - 2/02 Dimensions (continued) * * 171mm (6-3/4") Veri-Flame/Modulating Model with Base Model Number 5602-40 Remote Display Model Number 5602-DB Cont.
12 Eclipse V eri-Flame Instruction Manual 818 -2/02 I NTRODUCTION DIP Switch Location DIP Switch Selection This section details the location, selection and description of the V eri-Flame DIP switches, which allow for sequence and timing functions as well as sys- tem configuration.
13 Eclipse V er i-Flame Instruction Manual 818 - 2/02 Close-up of DIP switches on back side of all V eri-Flame models. Figure 3. 1 DIP Switch Location Figure 3.
14 Eclipse V eri-Flame Instruction Manual 818 -2/02 I NTRODUCTION Function Summar y S T AND ARD FEA TURES 4 This section describes the featur es of the V eri-Flame. It is br ok en into thr ee categories: Standard f eatur es, Optional features and the LED Indicator Lights on the front co ver .
15 Eclipse V er i-Flame Instruction Manual 818 - 2/02 F or modulation models: This f eature is enabled when the jumper on the base is cut. The system checks that the high fire position switch and the main valve closed switch ar e both made at the end of the high fire purge.
16 Eclipse V eri-Flame Instruction Manual 818 -2/02 F or modulation models: the modulation f eature incorporates a high fir e purge time and a low fir e purge time into the purge sequence.
17 Eclipse V er i-Flame Instruction Manual 818 - 2/02 S T A TUS L IGHTS & P USH - BUTT ON All of the status lights and the TEST/RESET push-button ar e located on the fro nt cover of the V eri-Flame. This section describes their r espectiv e functions.
18 Eclipse V eri-Flame Instruction Manual 818 -2/02 System Installation In this section, the necessar y pr ocedures are detailed to integrate a V eri-Flame into a burner system; Figur es 5.1 and 5.2 illustrate the various terminal strips mentioned. Note: Shut off the power supply befor e the V eri-Flame is removed or replaced from the base.
19 Eclipse V er i-Flame Instruction Manual 818 - 2/02 Ignition Wiring Lo w Fire Input Main V alve Closed Switch High Purge Input Remote Reset Route ignition wiring a sufficient distance fr om all sensors and other low v olt- age wiring to a void electrical interference, which ma y cause erratic operation of the V eri-Flame system.
20 Eclipse V eri-Flame Instruction Manual 818 -2/02 Figure 5. 1 No Purg e and Purg e Wiring Diagrams No Purg e Models Purg e Models Figure 5. 2 Modulation Wiring Diagram On/Off 15 A Fuse 7 S1 S2 V 1 2.
21 Eclipse V er i-Flame Instruction Manual 818 - 2/02 Notes f or Figur es 5.1, 5.2 & 5.3: 1. Ground, shielding and conduit must not be connected to terminal S2. 2. Control circuit wir es must meet 90°C (194°F) specif ication minimum and must be No.
22 Eclipse V eri-Flame Instruction Manual 818 -2/02 Figure 5. 4 Purge and No Purge Bases Model Number 5602-10 Model Number 5602-10-1 5 6 S2 S1 7 8 3 4 V 2 1 A 5 6S 2 S 1 7 8 A 1 2 V 4 3 P3 P2 P1 Gnd G.
23 Eclipse V er i-Flame Instruction Manual 818 - 2/02 Figure 5. 5 Sequence Dia grams T erminal 1 3 4 5 8 6 7 V Function Control P ow er Pilot V alve Ignition Main V alve Fan Air Switch Interlocks PO V.
24 Eclipse V eri-Flame Instruction Manual 818 -2/02 Flame Rods This section describes the pr oper wiring, installation and sighting considerations for all sensors that can be used with a V eri-Flame .
25 Eclipse V er i-Flame Instruction Manual 818 - 2/02 1) K eep the flame r od as short as possible and at least 13 mm (1/2") awa y from any refractory . 2) Position the r od into the side of both the pilot and main flames, pref erably at a descending angle to minimize dr ooping of the flame rod against burner parts, as sho wn in Figure 6.
26 Eclipse V eri-Flame Instruction Manual 818 -2/02 I NTRODUCTION Flame Signal Strength T est Pr ocedures 7 This section describes the test pr ocedures that must be perf ormed after instal- lation to insur e that the V eri-Flame is operating properly; these pr ocedures are mandatory .
27 Eclipse V er i-Flame Instruction Manual 818 - 2/02 1) Man ually shut off the fuel supply to the pilot and the main burner . 2) Place system in pilot test mode (please r e fer to page 15). 3) Start the system normally . The controller should lock out*; if it doesn’ t, then the controller is detecting a false flame signal (see Section 6).
28 Eclipse V eri-Flame Instruction Manual 818 -2/02 I NTRODUCTION 8 This section is divided into tw o parts: • The first part describes the maintenance pr ocedures. • The second part describes troubleshooting pr ocedures, from identifying pr ob- lems to interpr eting the operating conditions by the lit LEDs on the fr ont cove r .
29 Eclipse V er i-Flame Instruction Manual 818 - 2/02 T R OUBLESHOO TING Check main valve closed switch. No voltage on V (or D). Check air pressure switch adjustment. Check air filter . Check blower rotation. Check outlet pr essur e from blow er . No voltage on 6 after 8 is on.
30 Eclipse V eri-Flame Instruction Manual 818 -2/02 LED S T A TUS This section describes the status of operating conditions based on the LED or combination of LEDs which are lit on the fr ont cov er of each V eri-Flame model.
31 Eclipse V er i-Flame Instruction Manual 818 - 2/02 T able 8.2 LED Status & Conditions for V eri-Flame Purg e Models LED( S ) L IT P OSSIBLE C AUSES INTERLOCKS CLOSED SYSTEM ERR OR 1) The interlocks are closed (normal operation), pow er on terminal 7.
32 Eclipse V eri-Flame Instruction Manual 818 -2/02 T able 8.3 LED Status & Conditions for V eri-Flame Modulation Models Modulation Model LED( S ) L IT P OSSIBLE C AUSES SYSTEM ERR OR 1) The flame detected is out of sequence , flame signal light is on.
33 Eclipse V er i-Flame Instruction Manual 818 - 2/02 I NTRODUCTION 9 This section co vers how the optional remote displa y is used with the V eri-Flame . The remote displa y provides LCD messages which monitor the status of the V eri- Flame’ s functions as w ell as an y lock out conditions.
34 Eclipse V eri-Flame Instruction Manual 818 -2/02 T able 9.1 V eri-Flame Operating Sequence PO WER ON W as internal safe start check successful? EXTERNAL INTERLOCK CHECKS Is flame signal present? BURNER ST AR T -UP (see next page) YES NO YES NO YES NO YES NO V arious lockout messages Fan output is energized; modu- lator is sent to low fir e.
35 Eclipse V er i-Flame Instruction Manual 818 - 2/02 T able 9.1 V eri-Flame Operating Sequence (continued) BURNER ST AR T -UP Is volta g e pr esent at air flo w switch within ten seconds? Is flame signal present? (see next page) Spark turns off at end of TFI; sequence dela y ed 5 seconds.
36 Eclipse V eri-Flame Instruction Manual 818 -2/02 T able 9.1 V eri-Flame Operating Sequence (continued) BURNER ST AR T -UP (continued) Is flame signal present? NO Modulator sent to automatic 20 seconds after main valve is energized. Pilot will shut off 10 seconds after main flame is energized.
37 Eclipse V er i-Flame Instruction Manual 818 - 2/02 T able 9.1 V eri-Flame Operating Sequence (continued) BURNER SHUTDO WN Shutdo wn is started b y opening the operating interlock cir cuit. Is volta g e pr esent at interlocks? YES NO Fuel valves de-energized; fan energized for 15 seconds.
38 Eclipse V eri-Flame Instruction Manual 818 -2/02 Lockout For purge & modulation models: Combustion air flow limit switch opened for more than two seconds once initially proven.
39 Eclipse V er i-Flame Instruction Manual 818 - 2/02 Lockout Main valve has been energized and main flame proven during trial for ignition. St at us Pilot valve is de-energized and main flame is on. Lockout For purge and no purge models: Main valve closed switch is open before start-up or after burner shutdown.
40 Eclipse V eri-Flame Instruction Manual 818 -2/02 Hold Flame signal—actual, induced, or runaway scanner—is detected be- fore start-up or after shutdown. The fan is energized. If the cause is corrected within 30 seconds, as in afterburn, the control will turn off the fan and continue the sequence.
41 Eclipse V er i-Flame Instruction Manual 818 - 2/02 C ONVERSION F A CT ORS Appendix Metric to English. F ROM T O M UL TIPL Y BY cubic meter (m 3 ) cubic f oot (ft 3 ) 35.31 cubic meter/hour (m 3 /h) cubic foot/hour (cfh) 35.31 degr ees Celsius (°C) degrees Fahrenheit (°F) (°C x 1.
I LLUSTRA TED P AR TS L IST Litho in USA Instruction Manual 818 2/02 Straight U .V . scanner 5600-91 49600-91 NEMA 4 U .V . scanner 5600-91N4 20898 90˚ U .V . scanner 5600-90A 49600-90 I.R. scanner 5600-92B 49600-92 Self-check scanner 5602-91 49602-91 10-f oot cable f or self-chec k scanner 5602-91-7 49602-91-7 Scanner suppor t (max.
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Eclipse Combustion VeriFlame Single Burner Monitoring Systemをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはEclipse Combustion VeriFlame Single Burner Monitoring Systemの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Eclipse Combustion VeriFlame Single Burner Monitoring Systemの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Eclipse Combustion VeriFlame Single Burner Monitoring Systemで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
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