FrymasterメーカーPortable Filters MF90 Seriesの使用説明書/サービス説明書
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Dean Industries, a member of the Commercial Food Equipment Service Association, recommends using C FESA Certified Technicians. Price: $6.00 24 - Hour Service Hotline 1 - 800 - 551 - 8633 819 - 5808 10.
i Please read all sections of this manual and retain for future reference. Installation, maintenance, and repairs should be performed by your Dean Factory Author ized Service Center. CAUTION DO NOT STORE OR USE GASOLINE OR OTHER FL AMMABLE VAPORS AND L IQUIDS IN THE VICINITY OF THIS OR ANY OTHER COOKIN G APPLIANCE.
ii MF90 Series Portable Filters TABLE OF CONTENTS Page # 1. INTRODUCTION 1 - 1 2. IMPORTANT INFORMA TION 2 - 1 3. INSTALLATION INSTRUCTIONS 3 - 1 4. FILTER OPERATION 4 - 1 5.
1 - 1 DEAN PORTABLE MICRO - FLO OIL FILTRATION SYSTEMS CHAPTER 1: INTRODUCTION 1.1 Ordering Parts Customers may order parts directly from their local Factory Authorized Service Center (FASC). See the numbers listed in section 1.2 for information of your near est FASC.
1 - 2 1.3 After Purchase In order to improve service, have the following chart filled in by the Dean Authorized Service Technician who installed this equipment.
2 - 1 DEAN PORTABLE MICRO - FLO OIL FILTRATION SYSTEMS CHAPTER 2: IMPORTANT INFORMATION 2.1 General The MF - 90 portable oil filters may be used with a variety of Dean fryers, as well as other manufacturers’ equipment. Oil capacity ranges from 65 to 172 pounds of oil, depending on the model.
2 - 2 2.1 General (cont.) The used oil may be drained by gravity from the fryer into the filter pan, or removed from the fryer by use of a suction/return hose, according to model. The oil is pumped back into the fryer vessel using the same suction/return hose.
2 - 3 2.4 Unpacking the Filter System Ensure the container is upright. Unpack the filter carefully a nd remove all accessories from the carton. Do not discard or misplace parts and/or accessories; they will be needed. Any accessories or starter kits included with the unit will be packaged inside the filter tank strapped to the shipping frame.
3 - 1 DEAN PORTABLE MICRO - FLO OIL FILTRATION SYSTEMS CHAPTER 3: INSTALLATION INSTRUCTIONS 3.1 Assembling The Filter System On initial installation and before each use, remove all loose parts from the filter, wash the filter pan and all accessories in hot, s oapy water and dry thoroughly.
3 - 2 3.1.1 Filter Paper Configuration (cont.) D. Sprinkle 16 ounces of filter powder on the to p filter sheet. Distribute the powder over the filter paper as evenly as possible. If filtering a second frypot immediately after the first, add only 8 ounces of filter powder for the second filtering.
4 - 1 DEAN PORTABLE MICRO - FLO OIL FILTRATION SYSTEMS CHAPTER 4: FILTER OPERATION 4.1 General The Dean Portable Filters are designed to operate primarily as an independent filter unit. Operations always start by ensuring the unit is properly plugged in, then rolling the filter to the fryer to be filtered.
4 - 2 4.2 Filtering Tools These tools are not required, but are recommended to make the filtering task easier. A. Measuring Cup : Used to measure eight ounces by volume of filter powder. B. Scrub Brush: To clean sediment and residue from the filter pan and fry vessel.
4 - 3 4.4 Changing Filter Paper (cont.) Remove and replace the paper as follows: 1. Remove filter cover. 2. Open the lockin g clips of the hold - down ring and lift the ring out of the filter tank. 3. Roll both ends of the top filter paper into the center, making sure no sediment falls out, and discard.
4 - 4 4.4 Changing Filter Paper (cont.) 4. Remove and check the support screen for cleanliness and scrub if necessary. Ensure there is no build - up of shortening around the nipple assembly. 5. Check the filter - pan for cleanliness and scrub if necessary; check the drain ports at the bottom rear of the filter pan also.
4 - 5 4.4 Changing Filter Paper (cont.) 7. Replace the hold - down ring and secure. 8. Replace filter pan cover. 4.5 Unit Operation 1. When filtering, follow these steps: 2. Follow the appropriate Sections 4.3 and 4.4 to prepare your filter for operation.
4 - 6 4.5 Unit Operation (cont.) 6. Open the fryer door and ensure the f ilter is in the proper position under the fryer drain valve extension. Lock rear casters to prevent filter movement during the filtering process. WARNING The oil temperature of the fryer to be filtered should be approximately 350°F (175°C).
4 - 7 4.5 Unit Operation (cont.) 8. With oil return nozzle in the vessel, turn filter switch “ON” to begin pumping clean oil into the fryer. Allow the oil to recycle through the fryer for a few seconds to wash out sediment on the bottom of the cooking vessel before closing the drain valve.
4 - 8 4.5 Unit Operation (cont. ) NOTE: After filtering, scrape off debris and sediment accumulated on the filter paper and discard. CAUTION If using solid shortening, the return hose must be completely drained after filtering, or the shortening will solidify and plug the hos e or oil return lines as it cools.
5 - 1 DEAN PORTABLE MICRO - FLO OIL FILTRATION SYSTEMS CHAPTER 5: CLEANING AND MAINTENANCE 5.1 General Cleaning operations fall into three general categories: ?? Wiping unit clean after each filter session; ?? Cleaning, changing filter paper and preparing the unit for the next day’s business.
5 - 2 5.3 Daily - Close Of Business At the close of a working day, the last order of business should be to filter the oil in all fryers. When the last fryer is finished, follow these steps: 1.
6 - 1 DEAN PORTABLE MICRO - FLO OIL FILTRATION SYSTEMS CHAPTER 6: TROUBLESHOOTING 6.1 Operating Problems Plugged lines and plugged filter paper account for over 90% of filtration system malfunctions. Troubleshooting flowcharts included in this chapter, provide step - by - step instructions to assist the operator in diagnosing common malfunctions.
6 - 2 6.2 Troubleshooting Flowcharts The following flowcharts contain information to assist the user in diagnosing the most common malfunctions with portable filtration systems. Possible solutions and/or corrective actions are given for each scenario.
6 - 3 Filter Pump Fails To Pump Oil If filter unit has a heater, turn heater ON and allow to heat for 20 minutes. Insert flexible oil return hose into filter pan and turn pump motor ON. Does oil flow through oil return hose? Proceed with normal operations.
6 - 4 Rate Of Oil Return Slowing Rate of oil return to fryer is slowing. Is this the first fryer being filtered during this filtering session? Check the condition of the filter paper in filter pan Check for excess sediment build-up on filter paper Is filter paper properly secured in filter pan Replace filter paper, and reinstall hold-down ring.
6 - 5 Blockage Between Filter Pan and Flex - Hose Valve Disconnect oil line from filter pan to pump at the pump end. Pump is clear; plug is in the bottom of the filter pan or in the line from the pan to pump.
6 - 6 6.3 Wiring Diagrams MF90 Filter Wiring (AU) OPTIONAL Suction Sump Heater One Way Valve Heater 7 AMP 2 AMP FUSE INDICATOR LIGHT TIMER SWITCH OFF/ON HEATER SWITCH (OPTIONAL) PUMP REVERSING SWITCH .
7 - 1 DEAN PORTABLE MICRO - FLO OIL FILTRATION SYSTEMS CHAPTER 7: PARTS LIST 7.1 MF - 90/65, U and AU Configuration.
7 - 2 7.1 MF - 90/65, U and AU Configuration (cont.) ITEM PART # COMPONENT 1 44272 - 1 Frame Assembly 2 44 - 0409 Caster Channel 3 1004 Bolt, ¼ - 2 0 x ½ - inch Hex 4 1008 Washer, Flat ¼ - inch 5 1.
7 - 3 7.1 MF - 90/65, U and AU Configuration (cont.) ITEM PART # COMPONENT 38 1036 Nut, ½ - inch Flare 37° 39 1037 Tubing Sleeve ½ - inch 37° 40 1034 Tube, SS, [ ½ - inch Diameter x Feet] 41 55 -.
7 - 4 7.1 MF - 90/65, U and AU Configura tion (cont.) ITEM PART # COMPONENT 74 44273 Heater Junction Box 75 44561 8" Strip Heater w/Bracket Weld Assembly** 76 44 - 0425 Pan Slide, Electric Motor .
7 - 5 7.2 MF - 90/80, 80 - LP, 110, 126, 160 and 172 Series, U and AU Configurations (cont.) ITEM PART # COMPONENT 1 55084 Lid, Filter Pan Assembly, ( 80 and 110 Series Only ) * 55086 Lid, Filter Pan .
7 - 6 7.2 MF - 90/80, 80 - LP, 110, 126, 160 and 172 Series, U and AU Configurations (cont.) ITEM PART # COMPONENT 15 55217 Suction Tube, Pan to Filter Pump ("U" Series Onl y) * 55246 Suctio.
7 - 7 7.2 MF - 90/80, 80 - LP, 110, 126, 160 and 172 Series, U and AU Configurations (cont.) ITEM PART # COMPONENT * 1061 Union, Black Pipe, ½ - inch * 1063 Wire 16 AWM/TEW Black * 1074 Nipple, Black.
Dean , 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135 - 1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1 - 318 - 865 - 1711 FAX (Parts) 1 - 310 - 327 - 3343 FAX (Tech Support) 1 - 318 - 219 - 7135 Price: $6.
デバイスFrymaster Portable Filters MF90 Seriesの購入後に（又は購入する前であっても）重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります：
Frymaster Portable Filters MF90 Seriesをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはFrymaster Portable Filters MF90 Seriesの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Frymaster Portable Filters MF90 Seriesの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Frymaster Portable Filters MF90 Seriesで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Frymaster Portable Filters MF90 Seriesを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はFrymaster Portable Filters MF90 Seriesの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Frymaster Portable Filters MF90 Seriesに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちFrymaster Portable Filters MF90 Seriesデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
