Gracoメーカー3A1163Aの使用説明書/サービス説明書
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Installation Pr oContr ol ™ 1KS 3A1163A ENG A utomatic system for fluid mana gement of single component coati ngs. Includes flo w contr ol, flushing, and color chan ge . For prof essional use only . Appro ved f or use in explosive atmospheres (e xcept the EasyKe y).
2 3A1163A Contents Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Equipment Appro vals . . . . . . . . . . . . . . . . . . . . . . . 3 System Configuration and Part Numbers . . . . . . . 4 Models . . . . . . . . . . . . . . .
Related Manuals 3A1163A 3 Related Manuals Component Manuals in English Equipment Appr o v als Equipment appro v als appear on the f ollowing labels which are attached to the Fluid Station Control Bo x and EasyK ey ™ . See F IG . 1 on page 4 f or label locations .
System Configuration and Part Numbers 4 3A1163A System Configuration and P ar t Numbers Models The part number f or your equipment is printed on the equipment identification labels.
System Configuration and Part Numbers 3A1163A 5 Standard Features Accessories Hazardou s Location Appro va l Models using a G3000 , G3000HR, or intrinsically saf e Coriolis meter f or both A and B meters are approv ed f or installation in a Hazar dous Location - Class I, Div I, Group D , T3 or Zone I Group IIA T3.
Warnings 6 3A1163A Wa r n i n g s The f ollowing w ar nings are f or the setup , use, groundin g, maintenance, and rep air of this equipment. The e xclama- tion point symbol ale r ts you to a gener al warning and the hazard symbols ref er to procedure-specific risks.
Warnings 3A1163A 7 SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierc e skin. This ma y look like just a cut, but it is a serious inju r y that can result in amputatio n. Get immed iate surgical treatment.
Warnings 8 3A1163A T O XIC FLUID OR FUMES HAZARD T o xic fluids or fumes can cause serious injury or death if splashed in the e yes or on skin, in haled, or s wallowed.
Important Two-Component Materi al Information 3A1163A 9 Impor tant T w o-Component Material Inf ormation Isocy anate Conditions Material Self-ignition K eep Components A and B Separate Moisture Sensitivity of Isocy anates Isocy anates (ISO) are catalyst s used in two component coatings.
Component Identification and Definiti on 10 3A1163A Component Identification and Definition See T able 1, and F IG . 2 f or the system comp onents. F IG . 2. ProCon trol 1KS System, sho wn with G3000 Meter , Color Change, and Flow Control TI15961b * See the ProControl 1KS Repair-P ar ts manual f or optional cab le lengths .
Component Identification and Definiti on 3A1163A 11 Fluid Manif old (FM) Includes wall mo unting brac ket an d mountings f or the fluid met er and the f ollowing v alv es: • Pneumatically Ope rated .
Location 12 3A1163A Location Location Requirements • Mount EasyKe y and F luid Station within 50 ft (15.2 m) of each other , using 15U533 cab le. NO TE: An optional 15V213 10 0 ft (30.5 m) cab le is also av ailabl e. • EasyKey: Install in the non -hazardous area at a conv enient location f or the operato r to view and operat e.
Location 3A1163A 13 F IG . 3. Intrinsicall y Safe Installation NON-HAZARDOUS LOCA TION ONL Y HAZARDOUS (CLASSI FIED) LOCA TION CLASS I, DIV I, GROUP D , T3 (US AND CANAD A) CLASS I, ZONE I GR OUP IIA .
General Information 14 3A1163A General Inf ormation • Ref erence n umbers and letters in parentheses in the text ref e r to numbers and letters in the illustra- tions. •F IG . 2 on page 10 sho ws the basic components of a ProControl 1KS system, and F IG .
Wall Mounting 3A1163A 15 F IG . 4. ProCon trol 1KS System La yout Dra wing TI16329a EasyK ey Interf ace (with display) Fluid System Control Box Optional Color Change Module 50’ I/S P ower Cable Flow.
Wall Mounting 16 3A1163A.
Air Sup ply 3A1163A 17 Air Suppl y Requirements • Compressed air suppl y pressure: 75-100 psi (517-700 kPa, 5.2-7 bar). • Air hoses: use g rounded hoses tha t are correctly sized f or y our system. • Air regulator and b leed-type shutoff v alve: include in each air line to flui d supply equipment.
Fluid Supply 18 3A1163A Fluid Suppl y Requirements ProControl models are a v ailable to operate air spr ay or air-assisted syste ms with a capacity of up to 3800 cc/min. • Fluid supply pr essure tanks, f eed pu mps, or circulat- ing systems can be used.
Fluid Suppl y 3A1163A 19 F IG . 6. Fluid Manifold TI15977a MA SPV DV A APV AT SS FIH FOH F IG . 7. Color Change V alves Air and Fluid Connections Q S 1 2 4 5 3 Connect solv ent v alv e air line here C.
Fluid Supply 20 3A1163A F IG . 8. Flow Contr ol Regulator TI15976a Regulator V/P Air FC Cable FC Fluid In Fluid Ou t.
Electrical 3A1163A 21 Electrical Requirements NO TE: All options ord ered on the ProControl system are electr ically tested at the factor y . The ProContr ol operates with 85-250 V AC , 50/60 Hz input po wer , with a maximum of 2 amp current dr aw . The pow er supply circuit must be prot ected with a 15 amp maximum circuit br eaker .
Electrical 22 3A1163A Connect EasyKe y to Fluid Station Contr ol There are two 50 ft (15.2 m) cab les to rou te between t he EasyK ey and Fluid Station Control: the Flui d Station P ow er Cable and the Fiber Optic Ca b le. 1. Connect the appro priate Fluid Station P o wer Cabl e end to the Ea syK e y conn ector .
Electrical 3A1163A 23 F IG . 11. Fluid Station Boar d Connections J11 (Color Chan ge Module) J7 (Not Used) J10 (P ower Input) J4 (Fiber Optic Outp ut - b lue) J6 (Fiber Optic Input - blac k) VDC.
Electrical 24 3A1163A Connect Color Change Module T o install the color change module(s), see manual 312787. Connect a 5-pin electrical cab le from the labeled con- nection por t (J11) on the flui d station control board to the color change board. See F IG .
Electrical 3A1163A 25 F IG . 12. Color Change Boar d Switches S3-S6 S3 S4 S5 S6 OFF ON OFF ON Switch S3-S6 P ositions J7 J11 TI13661a.
Electrical 26 3A1163A F IG . 13. Color Change Module Electr ical Schematic WIRING DIA GRAM COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC J8 J15 J14.
Electrical 3A1163A 27 Gr ounding Ground the ProCont rol system as instructed here and in the individual compone nt manuals . A ground wire and clamp , par t no .
Electrical 28 3A1163A F IG . 14: Gr ounding EasyKey Display 1 2 3 4 5 6 TI16331a Key: EasyK ey ground scre w EasyK ey ground wire Control Box gr ound screw Control Box gr ound wire Robot ground wire. Connect to separate ground point; see NO TE on page 27.
Schematic Diagrams 3A1163A 29 Schematic Dia grams System Pneumatic Schematic 3/8 AIR FIL TER MANU AL DRAIN 5 MICRON W ALL MOUNT ONL Y FLUSH AIR TO FL UID INLET 1/4 TUBE TO MANIFOLD 1/4 TUBE 4-W A Y SO.
Schematic Diagrams 30 3A1163A System Electrical Schematic NO TE: The electrical schematic illustrates all possible wiring ex pansions in a ProControl 1KS system.
Schematic Diagrams 3A1163A 31 System Electrical Schematic NO TE: The electrical schematic illustrates all possible wiring e xpansions in a ProControl 1KS system.
Dimensions and Mounting Hole Layou ts 32 3A1163A Dimensions and Mounting Hole La y outs W all Pa nel (mounting brac ket only) TI16333a A D C B E Module A Overall Width in. (mm) Overall Depth in. (mm) B Overall Height in. (mm) Mounting Dimensi ons, Width (C) x Height (D) in.
Dimensions and Mounting Hole Layou ts 3A1163A 33 Control Bo x TI16332a E A B C D EasyKe y TI11891a TI11895a Air Supply Co ntrol TI13659a Flow Contr ol Module TI14135a D C E A B E C E A B C D.
Dimensions and Mounting Hole Layou ts 34 3A1163A.
Technical Data 3A1163A 35 Te c h n i c a l D a t a * Dependent on progra mmed K-f actor and applicat ion. The maximum allo wab le flo w meter pulse freq uency is 425 Hz (pulses/sec). F or more detailed inf or mation on viscositie s, flow rates, or mixing ratios, consult your Graco dis- tributor .
All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. Original instructions. This m anual con tains English.
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