GrizzlyメーカーG1033の使用説明書/サービス説明書
ページ先へ移動 of 42
20'' PLANER MODEL G1033 INSTRUCTION MANUAL COPYRIGHT © 1990 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. REVISED APRIL, 1999. PRINTED IN U.
.
G1033 20" Planer -1- Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR POWER TOOLS ..................................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR PLANERS ..................................
-2- G1033 20" Planer Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept a safe distance from work area. 6. MAKE WORK SHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
G1033 20" Planer -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool name- plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
-4- G1033 20" Planer Additional Safety Instructions For Planers No list of safety guidelines can be com- plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect.
G1033 20" Planer -5- 220V Operation SECTION 2: CIRCUIT REQUIREMENTS The Model G1033 should be fused at 30 amps. Fusing at amperage ratings higher than 30 amps will not adequately protect the motor.
-6- G1033 20" Planer SECTION 3: INTRODUCTION Commentary We are proud to offer the Grizzly Model G1033 20" Planer. The Model G1033 is part of a growing Grizzly family of fine woodworking machinery.
G1033 20" Planer -7- Unpacking This planer is shipped from the factory in a care- fully packed carton. If you find the machine to be damaged after you’ve signed for delivery and the truck and driver are already gone, you will need to file a freight claim with the carrier.
-8- G1033 20" Planer Site Considerations FLOOR LOAD Your G1033 Planer represents a large weight load in a small footprint. Most commercial floors are suitable for the Model G1033. Some residen- tial floors may require additional build up to sup- port both machine and operator.
G1033 20" Planer -9- SECTION 4: ASSEMBLY Overview Most of your G1033 Planer has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented here.
-10- G1033 20" Planer Dust Hood The G1033 features a dust hood with a 5'' dust port. It is only to be used in conjunction with a dust collection system. Install the dust hood as follows: 1. Match the mounting holes on the dust hood with the tapped holes on the outfeed end of the cutterhead casting.
G1033 20" Planer -11- Figure 6. Knife setting jig. The knife setting jig has been provided to make knife setting quick and easy. See Figure 6 . To assemble the knife setting jig: 1. Snap one of the E-clips over the notch on one end of the knife setting rod.
-12- G1033 20" Planer Chain Adjustment SECTION 5: ADJUSTMENTS The chain drive in the Model G1033 transfers movement from the hand wheel driven column to the three other support columns. The chain drive may require adjustment to remove slack as the chain stretches over time, or as part of table lev- eling procedures.
G1033 20" Planer -13- Chain Drive Adjust the chain drive by loosening the chain ten- sioner and loosen the chain until you can turn each corner sprocket independently. If the back of the table is too high, the back two sprockets will need to be rotated clockwise to lower the table.
-14- G1033 20" Planer Bed Rollers After completing adjustments to the table, align the bed rollers. The height of the bed rollers will vary, depending on the type of material you intend to plane. When planing rough stock, you will need to set the rollers high to keep the lum- ber from dragging along the bed.
G1033 20" Planer -15- Knife Inspection The G1033 20" Planer comes equipped with a 4- knife cutterhead. The knives must be periodically replaced or adjusted. Adjustments should be as precise as possible with tolerances within ±.001'' to prolong the sharpness of the knife edges.
-16- G1033 20" Planer 5. Place Block ''A'' under the cutterhead with a .040'' feeler gauge above it and raise the table until the block reaches the cutterhead. Center one of the knives at the bottom of the cutterhead as you raise the table.
G1033 20" Planer -17- 8. Move the feed speed control knob to the center neutral position. 9. Rotate the sprocket at the end of the infeed roller. The teeth at the bottom of the roller should contact the top of the block if the roller is properly adjusted.
-18- G1033 20" Planer 2. Place your test block under the middle of the chipbreaker (the table should still be at the same height as it was when you set the infeed and outfeed rollers). 3. Loosen the lock nuts at both ends of the chipbreaker and turn the setscrews to raise or lower the chipbreaker as necessary.
G1033 20" Planer -19- Chip Deflector The chip deflector keeps chips from falling onto the outfeed roller. To adjust the deflector: 1. Disconnect the planer from its power source and remove the planer’s dust cover. 2. Loosen the deflector’s mounting bolts.
-20- G1033 20" Planer The scale can be adjusted for accuracy. The machine will need to be run to make proper adjustments. Follow the directions on the follow- ing page for a test run before attempting to make adjustments. Once you’ve successfully tested the planer: 1.
G1033 20" Planer -21- 1. Inspect lumber for defects, warping, cupping, twisting, and for foreign objects (nails, sta- ples, imbedded gravel, etc,). If you have any question about the quality of your lumber, do not use it. Remember, wood stacked on a concrete floor can have small pieces of stone or concrete pressed into the wood.
-22- G1033 20" Planer Wood Characteristics The species of wood, as well as condition, will affect planing ability. The harder the wood, the more difficult it will be to plane. We’ve included below, a list of wood characteristics you may encounter when planing.
G1033 20" Planer -23- SECTION 7: MAINTENANCE Make a habit of inspecting your planer each time you use it. Check for the following conditions and repair or replace when necessary. 1. Loose mounting bolts. 2. Worn switch. 3. Worn or damaged cords and plugs.
-24- G1033 20" Planer Lubrication The Model G1033 features factory-sealed bear- ings. A sealed bearing requires no lubrication during its lifetime. Should a bearing fail, your planer will probably develop a noticeable rumble, which will increase when the machine is put under load.
G1033 20" Planer -25- Belt Tension Inspect the belts daily for the first couple of weeks you operate the planer. This is the time that the majority of stretching will occur. Adjust belt tension by lowering the motor down slightly. See Figure 27. Establish a periodic schedule of inspection.
-26- G1033 20" Planer The following pages contain parts diagrams, parts lists, general machine data a n d warranty/return information for your Model G1033 Planer. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call the Grizzly Industrial Service Department.
G1033 20" Planer -27- Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G1033 20" PLANER MACHINE DATA SHEET Design Type ..............................................................
-28- G1033 20" Planer This section covers the most common processing problems encountered in planing and what to do about them. Do not make any adjustments until planer is unplugged and moving parts have come to a complete stop. TROUBLESHOOTING SYMPTOM Motor will not start.
36 37 38 21 44 25 43 1 96 2 97 38 82 81 14 47 37 38 46 44 76 77 75 73 57 37 29 62 63 64 98 66 68 67 35 61 60 58 58 57 57 38 37 56 107 95 95 107 59 54 55 37 38 15 23 80 80 83 85 84 85 15 23 38 37 24 25.
-30- G1033 20" Planer 01 P1033001 HEADCASTING 02 PSS13M SETSCREW M10-1.5 X 12 03 P1033003 CUTTERHEAD 04 P1021103 SPRING 05 P1033005 BLADES FOR PLANER 06 P1033006 GIB 07 PB17M HEX BOLT M8-1.
G1033 20" Planer -31- 11 11 12 1 14 13 7 6 4 8 10 12 11 11 7 6 2 3 4 3 8 9 5 15 16 17 9 01 P1033201 MIDDLE TABLE 02 P1033202 ROLLER 03 P6201 BEARING 6201 04 P1033204 ECCENTRIC SHAFT 05 PSS04M SETSCREW M6-1.0X12 06 P1021143 THREADED GIB 07 P1033207 LOCK ROD 08 P1021146 GIB 09 P1021145 KNOB REF PART # DESCRIPTION 10 PSB14M CAP SCREW M10-1.
12 11 9 8 7 10 6 29 30 28 4 3 7 5 3 7 5 7 5 13 14 16 17 18 26 27 26 27 16 17 18 14 13 19 20 21 23 24 2 1 25 15 31 32 33 34 01 P1033301 BASE 02 PSS13M SETSCREW M10-1.
15 13 14 19 7 6 9 10 9 8 4 8 4 6 5 12 11 9 9 10 3 2 1 18 17 2 3 6 01 P1033401 STAND 02 P1033402 COVER 03 PFH06M FLAT HD SCREW M6-1.0 X 20 04 P1033404 BAR 05 P1033405 MOTOR MOUNT 06 PSS20M SETSCREW M8-1.25 X 8 07 P1033407 COLLAR 08 P1033408 ADJUSTABLE BOLT 09 PN09M HEX NUT M12-1.
-34- G1033 20" Planer C C D D B B A A 32 31 29 30 33 8 17 23 20 21 22 3 24 8 12 8 14 13 11 8 10 9 8 3 4 5 36 7 6 1 39 37 34 39 2 38 40 35 01 P1021109 GEAR BOX 02 P1021108 OIL SEAL 28-40-8 03 P6204 BALL BEARING 6204 04 P1021112 GEAR 05 PSB02M CAP SCREW M6-1.
G1033 20" Planer -35- REF PART # DESCRIPTION REF PART # DESCRIPTION 10 P1033103 HANGER 11 P1033104 SPRING 12 P1033105 SPACER 13 P1033106 OUTER CHAIN TENSIONER 14 P1021137 SPROCKET 15 P1033527 CHAIN 25 LINKS 16 PSB48M CAP SCREW M6-1.
-36- G1033 20" Planer.
G1033 20" Planer -37- 1L1 3L2 5L3 13NO 2T1 4T2 6T3 14NO TEST TRIP IND. 17 18 20 22 24 97 98 95 96 2T1 4T2 6T3 O R 54 NO NO 53 NC NO ON SINGLE PHASE 220 VOLT POWER SOURCE OFF RESET G1033 Wiring Di.
-38- G1033 20" Planer Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
G1033 20" Planer -39- CUT ALONG DOTTED LINE 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Pr.
FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_____________________________.
デバイスGrizzly G1033の購入後に（又は購入する前であっても）重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります：
Grizzly G1033をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはGrizzly G1033の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Grizzly G1033の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Grizzly G1033で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Grizzly G1033を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はGrizzly G1033の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Grizzly G1033に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちGrizzly G1033デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
