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APC Silcon 240-320kW 480V UPS Installation Guide Copyright ©2001 APC Denmark ApS This manual is subject to change without notice and does not represent a commitment on the part of the vendor.
2 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Thank You! Thank you for chosing an APC Silcon UPS. Please read this Installation Guide thoroughly prior to installing the system. It provides important information on safe and efficient installation.
990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 3 Contents: 1.0 Introduction 5 1.1 Tools and Equipment 5 2.0 Unpacking/Identification of Equipment 6 3.0 Installation 9 3.1 Requirements on Site 9 3.2 Dimensions and Weight 9 3.2.1 Dimensions and Weight of UPS 9 3.
4 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 5.1.2 Programming Example - Switch to Bypass Operation 47 5.2 System Configuration 49 5.2.1 Programming Example - Change Boost Charge Voltage to 446V 50 5.2.2 Programming Example - Change to Output Isolation Transformer Available 51 5.
Introduction 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 5 1.0 Introduction Power regulation varies from country to country, and the information given in this installation guide can therefore only be of a general nature. Electricians should always refer to national and local electrical codes prior to installing the UPS system.
6 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Unpacking/Identification of Equipment 2.0 Unpacking/Identification of Equipment Copy of type label (without battery): NOTICE! Unless otherwise specified by the shipping company, use a fork lift to unload equipment from pallet.
Unpacking/Identification of Equipment 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 7 Main UPS system The UPS is a battery back-up system. Unconditioned power is fed to UPS input.
8 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Unpacking/Identification of Equipment Isolation Transformer Isolation Transformers are used for galvanic isolation of utility power and conditioned power. Seismic Anchoring Seismic anchoring stabilizes the UPS in seismic areas.
Installation 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 9 3.0 Installation 3.1 Requirements on Site All system parts are accessible from front or top of UPS. Cable entries are accessible from top or bottom. The system may be installed close to walls as long as free space is allowed for system doors to open.
10 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Installation 3.3 Footprints 3.3.1 UPS Cabinet Footprints NOTICE! Dimensions indicated in inches / milimeters and lbs. / kgs 74.80/1900 73.85/1876 71.05/1805 70.86/1800 62.20/1580 59.44/1510 54.
Installation 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 11 3.3.2 Conduit Entrance Plate in bottom of the system Cable entries need to be punched in the UPS cabinet. Follow diagram for correct orientation of power and control cables to be led into the UPS.
12 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Installation 3.3.3 Top Cable Entry Cable entries need to be punched in the UPS cabinet. Follow diagram for correct orientation of power and control cables to be led into the UPS. 17.72/450 1 1.
External Connection 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 13 4.0 External Connection 4.1 Connecting the UPS Prior to connecting the UPS, refer to section 6: Options and Accessories to ensure that UPS options are correctly interphased.
14 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 External Connection 4.1.1 Connecting AC and DC Power Cables (Dual Utility Connection) Top bar – Utility 2 (L1, L2, L3) Bottom bar – Output (N/E, L1, L2, L3) Bottom bar – Utility 1 (N, L1, L2, L3) Top bar – Ext.
External Connection 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 15 WARNING! Bottom cabinet connection must be grounded. E N L1 L2 L3 N L1 L2 L3 Utility 2 – X002 Output – X005 Ext.
16 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 External Connection 4.1.2 Seperation of AC from DC1 and DC2 Use the 2 pieces of polycarbonate (supplied with the UPS) to separate AC from DC1 and DC2. Standard length of polycarbonate adjusted for top cable entry.
External Connection 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 17 4.1.3 Top or Bottom Cable Entry For top cable entry, move copper angle bar to bottom.
18 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 External Connection 4.1.4 Dual and Single Utility Supply The UPS is fitted with dual utility input as standard. If dual utility is not available or not needed, a small modification has to be made.
External Connection 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 19 Working Principle of Dual Utility (2 utility supplies) Working Principle of Single Utility (1 utility supply) NOTICE! Max. phase shift between utility 1 and 2: less than ± 3.
20 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 External Connection 4.1.5 Switching from Dual to Single Utility Input Follow steps 1 and 2 to switch from dual to single input. 1) Remove fiber bar (55322) by unscrewing bolts and by mounting copper bars as below 2) Switch the connector in Con3 to Con1.
External Connection 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 21 Wiring Select wire size based on the data in Table 1, and the ampacities in Table 2 of this manual, a reprint of Table 310-16 and associated notes of the National Electrical Code (NFPA 70).
22 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 External Connection 4.1.6 Connection Terminals Terminals – 480V The terminals for the control & alarm cables are screw clamps for cable size AWG18 to AWG14. All other terminals are stud terminals.
External Connection 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 23 E terminal Ground terminals.
24 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 External Connection 4.2 System Integration Interface Single Utility Dual Utility System Integration Interface (SII) is the control link between UPS and system main switches as shown above.
External Connection 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 25 Auxiliary contacts on the main switches transmit SII-board inputs. Lamps on Service Bypass Panel and Battery Breaker Box/Battery Cabinet indicate “green light” for operation of output switches.
26 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 External Connection • This auxiliary contact is also called “Normally Open” (NO), because the auxiliary contact will be open when the.
External Connection 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 27.
28 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 External Connection.
External Connection 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 29 4.3 Parallel Board The built-in parallel board connects two or more UPS systems in parallel, either to obtain increased system reliability or to obtain higher output power.
30 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 External Connection External Control Cables External multicore cable has a 15-pin SUB-D male connector at either end. Connect pin 1 to pin 1, and pin 2 to pin 2 etc. up to pin 15 - except pin 8, which need not be connected.
External Connection 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 31 4.4 Relay Board Relays All relays are “fail safe”: In alarm modes, relay coil will be de-energized. Relay shown in alarm position 4.4.1 Relay Board Functions NOTICE! If “ communication to controller lost ” alarm is active, ALL relays will indicate failure.
32 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 External Connection ## Delay programmable in XXXXXX stack “ Common fault delay ” . Settings 0,10,20,30 seconds.
External Connection 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 33 4.4.2 Cable Sizes Cable sizes 24 AWG - 12 AWG are suitable. Use copper conductors only. Cable sizes depend on current demand and ambient temperature. NOTICE! Alarm Trigging Events 1-2-3-9-10-11-13 activates the corresponding alarm relay after the delay.
34 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 External Connection 4.5 Communication Interface / Smart Slot The ComInterface having 2 ports - is used when an interaction between UPS and e.
External Connection 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 35 Some computer operating systems have built-in UPS monitoring. These systems require various hardware interfaces. Interface kits for all major operating systems that support UPS monitoring are available from your dealer.
36 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 External Connection Installation in APC Silcon 240kW and 320kW For installation of multiple SmartSlot devices in 240kW and 320kW, refer to .
External Connection 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 37 4.6.3 APC Silcon Battery Cabinets Installation and use of this product must comply with all national, federal, state, municipal or local codes. If you need assistance, please have your UPS model and serial number ready and call APC.
38 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 External Connection 4.6.3.7 Installation of Batteries See Installation Guide for Battery Cabinet for: • Preparing Batteries and UPS • D.
External Connection 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 39 4.7 Battery Breaker Box The APC Battery Breaker Box is required if the UPS is installed with an external battery. The Battery Breaker Box provides overcurrent and short-circuit protection.
40 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 External Connection 4.7.1 Interconnection 4.7.2 Mounting and Connection of Battery Breaker Box All AC cables rated 600V.
External Connection 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 41 4.7.3 UPS with External Battery via Battery Breaker Box 4.8 UPS Installations in Computer Rooms IMPORTANT! Follow the instructions below when installing UPS-systems in computer rooms: 1.
42 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 External Connection 4.8.1 EPO Principle Diagram for Emergency Power Off (EPO) principle has to be established prior to EPO and UPS installations. Battery Breaker Box and switch gear must be installed with “shunt trip”.
External Connection 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 43 Q3 Q2 Q1 EPO X001 Q10 EPO SW Output Trip function Trip function Utility 1 Trip function External bat- tery cabinet For .
44 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 External Connection 4.8.2 Emergency Power Off (EPO) for UPS UPS systems installed in a computer room MUST have external batteries with EPO trip- function in Battery Breaker Box and in switch gear.
External Connection 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 45 Single configuration for Single Utility Single Utility Matrix DC Utility Possible UPS operation modes Tripping Supply N.
46 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Programming 5.0 Programming Below table shows operating parameters programmable from keyboard.
Programming 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 47 5.1.1 Programming Keys 5.1.2 Programming Example - Switch to Bypass Operation NOTICE! Display accuracy is ± 1%, ± 1 digit. NOTICE! Do not leave in by-pass mode for extended periods in order not to affect battery capacity.
48 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Programming Return to normal operation Follow same procedure to program other parameters..
Programming 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 49 5.2 System Configuration System configuration parameters are vital for correct system operation and are password- protected.
50 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Programming * Bold text refers to standard factory setting **Advanced Battery Monitor ***Advanced Power Management 5.2.1 Programming Example - Change Boost Charge Voltage to 446V APM*** Mode Active Disabled Redundant +1 Parallel +1 Use only in parallel systems.
Programming 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 51 5.2.2 Programming Example - Change to Output Isolation Transformer Available NOTICE! Change parameters by pressing the key once or several times.
52 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Programming 5.3 Programming Parameters for Advanced Parallel Operation. To use the advanced parallel functions the following parameters must be programmed: 1. “Station number” 2. “Highest station address” 3.
Programming 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 53 • If APM should not be tested, “APM test mode active” must be “NO”. • If a system is isolated due to service the station numbers must be reprogrammed for the remaining active systems starting with number 1 and ending with maximum number of active systems.
54 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Options/Accessories 6.0 Options/Accessories 6.1 Diagrams for Service Bypass Panel for Single Operation, Single and Dual Utility Principle d.
Options/Accessories 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 55 6.1.0.1 APC Silcon UPS with Service Bypass Panel and External Battery via Battery Breaker Box (Single Utility) 3-wire g.
56 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Options/Accessories 6.1.0.2 APC Silcon UPS with Service Bypass Panel and External Battery via Battery Breaker Box (Dual Utility) 3-wire gro.
Options/Accessories 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 57 6.1.0.3 Mounting and Connecting Wiring Select wire size based on the data in Table 1, and the ampacities in Table 2 of this manual, a reprint of Table 310-16 and associated notes of the National Electrical Code (NFPA 70).
58 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Options/Accessories 6.1.0.4 Service Bypass Panel for parallel redundant operation, single Utility Principle Diagram: Service Bypass Panel for redundant operation.
Options/Accessories 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 59 6.1.0.5 Parallel/Redundant UPS with Service Bypass Panel and External Battery via Battery Breaker Box (Single Utility) .
60 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Options/Accessories 6.1.0.6 Parallel/Redundant UPS with Service Bypass Panel and External Battery via Battery Breaker Box (Dual Utility) 4-.
Options/Accessories 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 61 6.1.0.7 Mounting and Connecting Wiring Select wire size based on the data in Table 1, and the ampacities in Table 2 of this manual, a reprint of Table 310-16 and associated notes of the National Electrical Code (NFPA 70).
62 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Options/Accessories 6.2 Seismic Anchoring 0 3.21/815 7.01/178 5.43/138 28.1 1/714 26.53/674 49.
Options/Accessories 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 63 7 8 seismic angles 6.2.1 Mounting Seismic Anchoring Drill 16 holes for Ø10mm bolts at installation site according to dimensioned sketch.
64 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Options/Accessories 6.3 NEMA 12 Cover (IP31) 6.3.1 Mounting NEMA 12 Cover • Replace all screws on the top cover (1) with distance stays (.
Options/Accessories 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 65 6.4 Remote Display With the remote display unit data may be displayed at distances of up to 25m from UPS.
66 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Options/Accessories Remote Display. The converter provides optical signal isolation. Both converter boxes must be supplied by an uninterruptible power source.
Options/Accessories 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 67 6.4.2 Remote Display Installation 6.4.2.1 Connecting RS232C and Utility Adapter 6.4.2.2 Remote Display Power Supply The remote display is supplied by normal AC power with no battery back-up.
68 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Options/Accessories 6.4.2.3 Remote Display Cables RS232C to RS232C cable: Rating: Refer to Local/National electrical codes.
Options/Accessories 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 69 6.4.3.5 Display of Measured Value See Display of Measured Value in the APC Silcon User Guide. Time reading and utility 2 current not visible from remote display. 6.4.3.6 Alarms See Alarms section in the APC Silcon User Guide.
70 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Options/Accessories 6.5.2 Cabinets and Dimensions See the Installation Guide for Isolation Transformer. 6.5.3 Footprints See the Installation Guide for Isolation Transformer 6.5.4 Connecting Isolation Transformer See the Installation Guide for Isolation Transformer 6.
Options/Accessories 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 71 6.5.6 Isolation Transformer - Diagram Delta WYE configuration (Dyn11) 6.5.7 Isolation Transformer Grounding 6.5.7.1 System Grounding See the installation guide for Isolation Transformer.
72 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Options/Accessories 6.5.8 Principale Diagrams for Isolation Transformer 6.5.8.1 Single Utility and Single System Diagram 6.
Options/Accessories 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 73 6.5.8.3 Dual Utility and Single System 6.5.8.4 Dual Utility and Redundant System Service Bypass Panel Utility Supply 2 .
74 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Options/Accessories 6.6 Intersystem Synchronization Unit Intersystem Synchronization Unit System (ISU System) The ISU system consists of inter-connected ISUs. One ISU system may consist of up to 5 ISUs, regardles of ISU configuration.
System Specifications 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 75 7.0 System Specifications 7.1 Technical Data Voltage 3x480V Input Voltage tolerance Normal operation Normal operation ±15% ±10% standard ±4, 6 8% (programmable) Frequency 60Hz ±6 standard ±0.
76 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Appendix 8.0 Appendix 8.1 Table 1. Installation Planning Data Notes: 1. Nominal (Nom) Input current based on rated load. 2. Maximum (Max:) Input current based on full battery recharge + nominal load.
Appendix 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 77 specific Input Cable ampacities may vary from above chart. 7. Breaker/Fuse selection based on Nom input current is acceptable provided battery recharge time is short. Consult factory for application specific assistance.
78 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 Appendix 1/0 2/0 3/0 4/0 125 145 165 195 150 175 200 230 170 195 225 260 100 115 130 150 120 135 155 180 135 150 175 205 1/0 2/0 3/0 4/0 25.
Warranty 990-4049 Installation Guide APC Silcon 240-320kW 480V UPS 79 9.0 Warranty 9.1 APC Silcon Series ® Limited Factory Warranty APC warrants that the unit, when properly installed and commissione.
80 Installation Guide APC Silcon 240-320kW 480V UPS 990-4049 How to Contact APC 10.0 How to Contact APC APC Corporate 132 Fairgrounds Road West Kingston, RI 02892 USA Telephone: 401 789-573 Fax: 401 7.
デバイスAmerican Power Conversion 240-320kWの購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
American Power Conversion 240-320kWをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはAmerican Power Conversion 240-320kWの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。American Power Conversion 240-320kWの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。American Power Conversion 240-320kWで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
American Power Conversion 240-320kWを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はAmerican Power Conversion 240-320kWの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、American Power Conversion 240-320kWに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちAmerican Power Conversion 240-320kWデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。