HPメーカー30 30の使用説明書/サービス説明書
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Read this manual carefully before installin g, wiring, operating, serv icing or inspecting the drive. Keep this m anual within easy reach fo r quick referen ce.
Thank you for purchasing CMC Variable Frequenc y Drives ! SAFETY INSTRUCTIONS Always follow s afety instruct ions to pre vent acciden ts and potentia l hazards from occurrin g.
Operate th e switche s with dry hands. Otherwise, yo u may get an el ectric sho ck. Do not use the c able when its insulating tube is damaged. Otherwise, yo u may get an el ectric sho ck. Do not subject t he cables to scrat ches, excessive st ress, heavy loads o r pinching.
Use the inverter under the foll owing environ mental conditi ons: Ambient temperature - 10 ~ 40 ℃ (non-freez ing) Relative humidity 90% RH or less (no n-condensi ng) Storage temperature - 20 ~ 65 ℃ Location Protected from corrosive ga s, combustib le gas, oil m ist or dust Altitude, Vibration Max.
Use an insul ation-rectified motor or take measures to suppre ss the mi cro surge voltag e when driving 4 00V class motor w ith inverter. A mi cro surge voltage attributable t o wiring const ant is generated at motor terminals , and may deter iorate insulat ion and damage motor.
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CONTENTS USER SELECTION GUIDE (ACTIONMASTER SPECIFICATIONS) ..................................................................... II CHAPTER 1 - INSTALLATION .............................................................................................
6.6 Application Group [APP] ........................................................................................................ .......................... 6-2 CHAPTER 7 - OPTIONS ...................................................................
i USER SELECTION GUIDE (ACtionMaster SPECIFICATIONS) 230V Clas s (1 ~ 30H P) Model N umber SV xxx ACtionMast er - 2 008 015 022 037 055 075 110 150 185 220 HP 1 2 3 5 7.5 10 15 20 25 30 Motor Rating 1 kW 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 Capacity 2 [kVA] 1.
ii Max. Continuous Baking Time 5 seconds 5 seconds 15 seconds Controlled by Braki ng Unit 5 Max. Duty 3 % ED 2 % E D 5 % ED 5 % ED Weight [lbs] 10.4 10.
iii Jog Jog Operation Auto Operation Operates via Internal Sequence by Setting Multi-Function Terminal (5 Way * 8 Step) Fault Reset Trip Status is Removed when Protection Function is Activated Operati.
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1-1 CHAPTER 1 - INSTALLATION 1.1 Inspection Inspect the inverter for a ny damage that ma y have o ccurred during shipping. Check th e nameplate on t he inverter. Verify th e inverter un it is the correct one for the appli cation. The nu mbering system for the i nverter is as shown below .
Chapter 1 - Installation 1-2 1.4 Other Precautions Do not carr y the inverter by the front cover. Do not in stall the invert er in a locatio n where exce ssive vibra tion is present. Be cautious w hen installing o n presses or moving equipm ent.
Chapter 1 - Installation 1-3 1.5 Dimensions Frame # 1 : 1 ~ 5 HP Frame # 2 : 7.5 ~ 10 HP Frame HP Model Number W1 W2 H1 H2 D1 1 SV008ACtionMa ster-2/4 2 SV015ACtionMa ster-2/4 3 SV022ACtionMa ster-2/4 Frame # 1 5 SV037ACtionMa ster-2/4 150 (5.
Chapter 1 - Installation 1-4 BLANK.
Chapter 1 - Installation 1-5 Frame # 3 : 15 ~ 20 HP Frame # 4 : 25 ~ 30 HP mm (inches) Frame HP Model Number W1 W2 H1 H2 D1 15 SV110ACtionMa ster-2/4 Frame # 3 20 SV150ACtionMa ster-2/4 250 (9.84) 230 (9.06) 385 (15.16) 370 (14.57) 201 (7.91) 25 SV185ACtionMa ster-2/4 Frame # 4 30 SV220ACtionMa ster-2/4 304 (11.
Chapter 1 - Installation 1-6 BLANK.
Chapter 1 - Installation 1-7 1.6 Basic Wiring 2 30/460 V 50/60 H z U V W G ( ) R S T N 1 DB Unit (O pti onal) 4 DB Resi tor φ 3 MC CB(OPTION) FX RX BX RST P1 P3 CM VR V1 I 5G + FM 5G (N.
Chapter 1 - Installation 1-8 1.7 Power Terminal s Type A Configuration: 1 ~ 5 HP (SV008AC tionMaster-2, SV015AC tionMaster-2, SV022A CtionMaster-2, SV037ACtionMaster-2, SV008 ACtionMaster-4, SV015AC tionMaster-4, SV022AC tionMaster -4, SV037ACtionMaster-4) R S T G N B1 B2 U V W Type B Configuration: 7.
Chapter 1 - Installation 1-9 1.7.1 Type A Configuration As standard on the AC tionMaster inver ter, this t ype of config uration has interna l dynamic b raking resistor of 3% ED. When an application re quires mor e braking duty, an externa l dynamic br aking resistor may be co nnected in stead of the intern al resistor.
Chapter 1 - Installation 1-10 1.7.3 Type C Configuration A Dynamic Braking U nit or a DC Bus Choke or both o f them may be added to ACtion Master serie s inverters that h ave a Type A Configuration pow er terminal strip. Jumper Between P1 and P2 Must Be Removed in Order to Install a DC Bus Choke.
Chapter 1 - Installation 1-11 1.7.4 Wiring Power Terminals Wiring Precautions The inter nal circuits of the inve rter will be dam aged if the inc oming pow er is connecte d and applie d to output termin als (U, V, W). Use ring t erminals with in sulat ed caps when wir ing the input power and motor wiri ng.
Chapter 1 - Installation 1-12 Wires and Terminal Lugs Refer to the follow ing table for w ires, terminal lug s, and scre ws used to co nnect the invert er power input (R, S, T) and output (U, V, W).
Chapter 1 - Installation 1-13 1.8 Con trol Terminals P1 P2 P3 FX RX NC VR V1 30A 30C 30B AX A AXC JOG C M CM BX RST I FM 5G Type Symbol Name Description P1, P2, P3 Multi-Function Input 1, 2, 3 Used for Multi-Function Input Terminal. (Factory default is set to “Step Frequency 1, 2, 3”.
Chapter 1 - Installation 1-14 1.8.1 Wiring Control Terminals Wiring Precautions CM and 5 G terminals are insulated to e ach other. Do n ot connect th ese termin als with each other and do no t connect these termin als to the power g round.
Chapter 1 - Installation 1-15 1.8.2 Keypad Connection Connect keyp ad to the keypad connector a s illustrated b elow. The LC D output will not be displa yed on the keypad if the keypad is not connected properly.
Chapter 1 - Installation 1-16 Notes:.
2-1 CHAPTER 2 - OPERATION The ACtionMaster series inver ter has seven para meter groups se parated ac cording to thei r applications as in dicated in t he following tabl e. The ACtionMaster series inver ter provides two kinds of ke ypad. On e is of 32-chara cter alphanumer ic LCD k eypad and th e other is of 7-Segment LED keypad.
Chapter 2 - Operation 2-2 2.2 LC D Keypad LCD keypad can display up to 32 alphanum eric characters , and various settings can b e che cked directly fr om the displa y. The following is an illustrat ion of the keypa d. 32 character, back light, LCD display.
Chapter 2 - Operation 2-3 2.2.1 LCD Keypad Display DRV ¢º T/K 0.0 A 00 STP 0.00 Hz Displays Description 1) Parameter Group Displays the parameter group.
Chapter 2 - Operation 2-4 2.2.2 Procedure for Setting Data (LCD K eypad) 1. Press [MODE] key until the desired paramet er group is displayed. 2. Press [ ▲ ] or [ ▼ ] keys t o move to the de sired parame ter code.
Chapter 2 - Operation 2-5 2.2.3 Parameter Navigation (LCD Keypad) The parameter group m oves d irectly to DRV group by pressi ng [ SHIFT/ESC ] key in any pa rameter code.
Chapter 2 - Operation 2-6 2.3 7-Segm ent Keypad * Parameter Group Display LEDs – When parameter code is located on DRV 20, DRV 21, DRV 22 and DRV 23, respectively, by rotating the encoder knob, the parameter group display LEDs of DRV, FUN1, FUN2, I/O, EXT blin k.
Chapter 2 - Operation 2-7 2.3.1 7-Segment Keypad Display Display Description 1) Parameter Group Displays the parameter groups of DRV, FU1, FU2, I/O, E XT, COM, APP groups. Each LED is lit when its paramete r group is selected and blinks when the parameter code is located on DRV 20, DRV 21, DRV 22, DR V 23, DRV 24, and DRV 25.
Chapter 2 - Operation 2-8 2.3.2 Procedure for Setting Data (7-Segment Keypad) In DRV Group: 1. Rotate the encoder knob unt il the desired p arameter co de is displ ayed. 2. Press [PROG/ENT] key to go in to the programming mode, then the d isplay b links.
Chapter 2 - Operation 2-9 2.3.3 Parameter Navigation (7-Segment Keypad) The parameter group m oves d irectly to DRV group by pressi ng [SHIFT/ESC] key in any pa rameter code.
Chapter 2 - Operation 2-10 2.4 Opera tion Method The ACtionMaster has several operation methods as shown below. Operation Method Function Function Setting Operation using Ke ypad Run/Stop command and frequ ency are se t only through the keypad.
Chapter 2 - Operation 2-11 Notes:.
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3-1 CHAPTER 3 - QUICK-START PROCEDURES These Quick-Start U p instructi ons are for those ap plications where: The user w ants to get th e ACtionMast er inverter started quickly The fact ory-preset values are suitab le for the user app lication The factory-preset values are show n on the ‘Cha pter 4 - Parameter List’ .
Chapter 3 - Quick-Start Procedures 3-2 3.1 Operation u sing Keyp ad 1. Apply AC power. 2. LCD: Press [ ▲ ] key three tim es. 7-Seg: Rotate the enc oder knob until ‘03 ’ is displayed . 3. LCD: Press [PR OG] key. 7-Seg: Press [PROG/ENT] key. 4. LCD: Press [ ▼ ] ke y one time.
Chapter 3 - Quick-Start Procedures 3-3 3.2 Ope ration using Control Terminals 1. Install a potentiometer on ter minals V1, VR , 5G and connect wiring as show n below. 2. Apply AC power. 3. Confirm that the DRV 03 is s et at ‘Fx/R x-1’. 4. LCD: Press [ ▲ ] key to move DR V 04.
Chapter 3 - Quick-Start Procedures 3-4 3.3 Ope ration using Keypad and Control Terminals 3.3.1 Frequency set by External S ource and Run/Stop by Keypad 1.
Chapter 3 - Quick-Start Procedures 3-5 3.3.2 Frequency set by Keypad and Run/Stop by External Sour ce. 1. Connect wiring as shown belo w. 2. Apply AC power. 3. Confirm that the DRV 03 is s et at ‘Fx/R x-1’. 4. Confirm that the DRV 04 is s et at ‘Keypad-1’.
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CHAPTER 4 - VARIOUS FUNCTION SETTING & DESCRIPTION 4.1 Function Setting 4.1.1 Basic function parameter se tting It is the ba sic function setting. All sett ings are factory default s unless user s make change. It is re commended to u se factor y setting va lue unless the param eter change i s necessary.
Chapter 4 – Function Settings 4-2 3) V/F + PG control If FU2-39 [control mode] is set to V/F with PG (encoder) fee dback usin g SUB-B or SUB-D boards, th e control type is automatica lly changed to V/F + PG . The follow ing parameter s should be set accordin gly to enable P G feedback u sing SUB- B or SUB-D boards.
Chapter 4 – Function Settings 4-3 FU2-40 Description No Motor consta nts calculat ion disable d All All constants c an be measure d in this code b ut different constants are tun ed according to cont.
Chapter 4 – Function Settings 4-4 Before selecting Ve ctor contro l mode, encoder s etting shoul d be done as indi cated above. If the parameter value of actu al motor is set in common settin g, execute Auto-t uning befor e selecting v ector contr ol mode.
Chapter 4 – Function Settings 4-5 2) Sensorless vector control Related parameter s for startin g during Sensorless vector control when FU 2-39 [Control Mode Selection] is s et to 2 {Sensorless_S}.
Chapter 4 – Function Settings 4-6 5) Parameter initialize Parameter Name Code Description Software version FU 2-79 Display the inverter sof tware version Parameter Read/Write/Initia lize/Write prote.
Chapter 4 – Function Settings 4-7 8) Operation-starting metho d Parameter Name Code Description Starting method FU2-20 FU2-21 FU2-26 FU2-27 Motor starting meth od: [FU2-20] : Power-on run, [FU2-21] Restart after Fault R eset, [FU2-26] Number of Auto Rest art Attempt [FU2-27] Delay Time Before A uto Restart See parameter descri ption for more.
Chapter 4 – Function Settings 4-8 3) Auto sequence operation If I/O-50 [Auto (Sequence) Operation selection] i s set to 1 {Auto-A} or 2 {Auto-B}, up to 5 sequenc es can be set with max of 8 steps (speed) in each se quence. Therefore, max 40 op erating steps can be made.
Chapter 4 – Operation Exam ples 4.2 Operatio n Example Operation Example (1) V/F Control + Analog Voltage Input (V1) + Operation via Terminal (FX/RX) [Operation condition] -. Control mo de : V/F cont rol -. Frequency command : 50[Hz ] analog input vi a V1 terminal -.
Chapter 4 - Operation Examples 4-10 Operation example (2) (V/F + PG) Control + operation (Run/Stop) via Keypad [Operation condition] -. Control mo de: V/F + PG control -. Frequency command: 50[Hz] Digital input via Keypad -. Accel time : 15[sec], Decel time : 25 [sec] -.
Chapter 4 - Operation Examples 4-11 Operation Example (3) 2 nd motor operation [Operation condition] -. Control mode: V/F control -. 1 st motor + 2 nd motor Operation by exchange using [2 nd Func] (Values can be set differently) -.
Chapter 4 - Operation Examples 4-12 Operation Example (4) Sensorless_S Control + Multi-speed operation + Analog output (FM) [Operation condition] -. Control mode : Sensorless Speed control -. Frequency command : Multi-function input from SUB- A and 8 step speed operation (Multi-speed 7 + jog freq 1) -.
Chapter 4 - Operation Examples 4-13 Operation Example (5) Vector_S PD Con trol [Operation condition] -. Control Mo de : Vector_SP D Control , -. Encoder speci fication : Puls e number (1024 ), Line Driv e type -. Freq command : set it 55[Hz] v ia KPD-1 -.
Chapter 4 - Operation Examples 4-14 Notes:.
5-1 CHAPTER 5 - PARAMETER LIST 5.1 Driv e Group [DRV] Keypad Display Sett ing Ra nge Code Description LCD 7-Segmen t LCD 7-Segment Un its Facto ry Default Adj. During Run Page DRV-00 10 Command Frequ ency or Com mand Tor que (Output Frequency / Torque duri ng motor run, Reference Frequ ency/ Torque duri ng motor stop) Output Current ( LCD) Cmd.
Chapter 5 - Parameter List 5-2 Keypad Display Sett ing Ra nge Code Description LCD 7-Segmen t LCD 7-Segment Un its Facto ry Default Adj. During Run Page Rpm disp 1 DRV-20 FU1 Group S election 20 6-2 D.
Chapter 5 - Parameter List 5-3 5.2 Func tion 1 Group [FU1] Keypad Display Sett ing Ra nge Code Description LCD 7-Segmen t LCD 7-Segment Un its Facto ry Default Adj. During Run Page FU1-00 Jump to Desi red Code # Jump code Not displayed 1 to 60 Not avail able 1 1 Yes 6-2 None 0 Forward Prev 1 FU1-03 Run Preventi on Run Prev.
Chapter 5 - Parameter List 5-4 Keypad Display Sett ing Ra nge Code Description LCD 7-Segmen t LCD 7-Segment Un its Facto ry Default Adj. During Run Page FU1-25 High Limi t Frequency F-limit Hi 25 FU1-24 to FU1-20 0.
Chapter 5 - Parameter List 5-5 Keypad Display Sett ing Ra nge Code Description LCD 7-Segmen t LCD 7-Segment Un its Facto ry Default Adj. During Run Page FU1-99 Return Cod e Not displayed 99 Not availa.
Chapter 5 - Parameter List 5-6 5.3 Func tion 2 Group [FU2] Keypad Display S etting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj.
Chapter 5 - Parameter List 5-7 Keypad Display S etting Range Code Description LCD 7-Segment LCD 7-Segment Un its Factory Default Adj. During Run Pa ge FU2-27 Delay T ime Before Auto Restart Retry Delay 27 0 to 60 [sec] 0.1 1.0 [sec] Yes 6-2 FU2-28 Speed Search Hol d Time SS blk time 28 0 to 60 [sec] 0.
Chapter 5 - Parameter List 5-8 Keypad Display S etting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Pa ge FU2-43 Stator Induc tance of Motor Ls 43 0 to (dep.
Chapter 5 - Parameter List 5-9 Keypad Display S etting Range Code Description LCD 7-Segment LCD 7-Segment Un its Factory Default Adj. During Run Pa ge FU2-72 Power On Display PowerOn disp 72 0 to 12 1.
Chapter 5 - Parameter List 5-10 Keypad Display S etting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Pa ge FU2-94 Paramet er Write Protection Para. Lock 94 0 to 255 1 0 Yes 6-2 FU2-99 Return Cod e Not displayed 99 Not availabl e [PROG/ENT] or [SHIFT/ESC] - 1 Yes 6-2 5.
Chapter 5 - Parameter List 5-11 Keypad Display Setting Ra nge Code Description LCD 7-Segment LCD 7-Segment Un its Factory Default Adj. During Run Pa ge Up 10 Down 11 3-Wire 12 Ext Trip-A 13 Ext Trip-B.
Chapter 5 - Parameter List 5-12 Keypad Display Setting Ra nge Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Pa ge I/O-26 Decelerati on Time 1 for Step Freque ncy Dec time-1 26 0 to 6000 [sec] 0.1 20.0 [sec] Yes I/O-27 Accelerati on Time 2 Acc time-2 27 0 to 6000 [sec] 0.
Chapter 5 - Parameter List 5-13 Keypad Display Setting Ra nge Code Description LCD 7-Segment LCD 7-Segment Un its Factory Default Adj. During Run Pa ge Seq pulse 19 Ready 20 Trv.
Chapter 5 - Parameter List 5-14 Keypad Display Setting Ra nge Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Pa ge I/O-58 Transient T ime to 1 st Step of Sequence 2 Seq1 / 2T 58 0.1 to 6000 [sec] 0.1 1.1 [sec] Yes I/O-59 Steady Speed T ime at 1 st Step of Sequence 2 Seq1 / 2S 59 0.
Chapter 5 - Parameter List 5-15 Keypad Display S etting Range Code Description LCD 7-Segment LCD 7-Segment Un its Factory Default Adj. During Run Pa ge Main-drive 17 Analog hold 18 XCEL stop 19 P Gain2 20 SEQ-L 21 SEQ-M 22 SEQ-H 23 Manual 24 Go step 25 Hold step 26 Trv Off.
Chapter 5 - Parameter List 5-16 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Pa ge EXT-14 Encoder F eedback Frequency ENC FeedBack 14.
Chapter 5 - Parameter List 5-17 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Un its Factory Default Adj. During Run Pa ge Stop 13 Steady 14 INV line 15 COMM line 16 Ssearch 17 Step pulse 18 Seq pulse 19 Ready 20 Trv. ACC 21 Trv.
Chapter 5 - Parameter List 5-18 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Pa ge EXT-56 Torque D etection Level TD Level 50 0 to 150 [%] 0.1 100 [%] Yes EXT-57 Torque D etection Bandwidth TD Band 51 0 to 10 [%] 0.
Chapter 5 - Parameter List 5-19 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Un its Factory Default Adj. During Run Pa ge 101 3 70 0 71 1 110 2 COM-13 Device Net Input Ins.
Chapter 5 - Parameter List 5-20 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Pa ge APP-02 27 Traverse Ampl itude Trv. Amp 02 0.0 to 20.0 [%] 0.1 0.0 [%] Yes 6-2 APP-03 T raverse Scramble Amplitude Trv.
Chapter 5 - Parameter List 5-21 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Un its Factory Default Adj. During Run Pa ge APP-25 Wake-Up Lev el WakeUp Level 25 0 to 100 [%.
Chapter 5 - Parameter List 5-22 5.8 Sub-Boa rd Selection Guide According To Function Sub-Board Type Code Function Descr iption SUB-A Board SUB-B Board SUB-C Board SUB-D Board EXT-02 Multi-Function Inp.
Chapter 5 - Parameter List 5-23 Notes:.
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6-1 CHAPTER 6 - PARAMETER DESCRIPTION 6.1 Driv e group [DRV] DRV-00: Command Frequency or Command Torque/ Output Current (LCD) * In Torque mode : LC D displa y - Cmd. Trq 7 Se gment - r In FU2-39[Control Mod e Selection], 4 (Se nsorless_T) 6 (Vector_TRQ) is torque mode.
Chapter 6 - Parameter Description [D RV] 6-2 Code Keypad Display Parameter Name I/O-01 V1 filter Filter Time Constant for V1 Signal Input I/O-02 V1 volt x1 V1 Input Minimum Voltage I/O-03 V1 freq y1 F.
Chapter 6 - Parameter Description [D RV] 6-3 DRV-02: Deceleratio n Tim e The inverter targets t he FU2-70 w hen accelerating or decelerating. When the FU2-70 is set to “Maximu m Frequency”, the ac celeration time is the t ime taken by th e motor to reach FU1-20 from 0 H z.
Chapter 6 - Parameter Description [D RV] 6-4 Setting Range LCD 7-Seg Description Keypad 0 Run/Stop is control led by Keypad. Fx/Rx-1 1 Control Terminals FX, RX and 5G control Run/Stop. (Method 1) Fx/Rx-2 2 Control Terminals FX, RX and 5G control Run/Stop.
Chapter 6 - Parameter Description [D RV] 6-5 [Freq Mode: ‘V1’] [Freq Mode: ‘I’] [Freq Mode: V1+’I’] DRV-05 ~ D RV-07: St ep Fr equency 1 ~ 3 The inverter outputs preset frequenc ies set in the se codes according t o the multi-func tion terminals configured as ‘Speed-L’, ‘Speed-M’ and ‘Speed-H ’.
Chapter 6 - Parameter Description [D RV] 6-6 ☞ Note: The frequency setting method of ‘Speed 0’ is decided by DRV-04. DRV-08: Output Current This code disp lays the output current of the invert er in RMS. DRV-09: Motor Sp eed This code disp lays the motor speed in RPM while the motor is running.
Chapter 6 - Parameter Description [D RV] 6-7 Output Phase Loss Phase Open PO Inverter Over-Load Inv. OLT IOLT ☞ Note: There are WDOG error, EEP err or, and ADC Offset for the inverter Hardware Fault - the inverter will not reset when H/W fault occurs.
Chapter 6 - Parameter Description [D RV] 6-8 Notes:.
Chapter 6 - Parameter description [FU1] 6-9 6.2 Func tion 1 Group [FU1] FU1-00: Ju mp to Des ired Co de # Jumping direct ly to any parameter code can be accomplished by enterin g the desired cod e number. Th is code is avail able only w ith LCD keypad .
Chapter 6 - Parameter description [FU1] 6-10 [Accel/Decel Pattern: ‘Linear’] [Accel/Decel Pattern: ‘ S-curve’] [Accel/Decel Pattern: ‘ U-curve’] FU1-07: Stop Mode Sets the stopping method for t he inverter. Setting Range LCD 7-Seg Description Decel 0 Inverter stops by the deceleration pattern.
Chapter 6 - Parameter description [FU1] 6-11 [[Stop Mode: ‘Free-run’] FU1-08: DC Injec tion Braking Frequency FU1-09: D C Injection Brak ing On-delay T ime FU1-10: DC Injectio n Brak ing Volt age FU1-11: DC Injectio n Brak ing Time By introducing a D C voltage t o the motor w indings this function stops t he motor imme diately.
Chapter 6 - Parameter description [FU1] 6-12 FU1-12: Starting DC Injection Bra king Time FU1-13: St aring DC In jecti on Braking Time Inverter holds the starting frequency for Starting DC Injection Braking T ime.
Chapter 6 - Parameter description [FU1] 6-13 FU1-15: H old Time To set the time to maintain h olding torque at zero speed and stop the operati on in a sh ortest time d uring Vector_SPD mode operat ion The inverter runs to maintain s peed 0 for the hold time in Vector_SPD mode and decel erates to stop after the hold time elapse.
Chapter 6 - Parameter description [FU1] 6-14 ☞ Note: If the command frequency is set lower than the starting frequency, inverter does not output voltage to motor. FU1-23: Frequency Limit Selection FU1-24: Low Limit Frequency FU1-25: High Limit Frequency FU1-23 select s the limits for the invert er operating frequency.
Chapter 6 - Parameter description [FU1] 6-15 ☞ Note: When FU2-40 [Control Mode] is set to ‘Sensorless’, the torque boost value is the rate per thousand of inverter rated voltage. [Auto Torque Boost]: Inverte r outputs high start ing torque by automatic bo osting accord ing to the load.
Chapter 6 - Parameter description [FU1] 6-16 [V/F Pattern: ‘Square’] [V/F Pattern: ‘User V/F’] FU1-30 ~ FU 1-37: U ser V/F Frequency and Volt age □ □ □ These functions are available only when ‘U ser V/F’ is selected in FU 1-29 [V/F pattern].
Chapter 6 - Parameter description [FU1] 6-17 FU1-38: Ou tput Vo ltage Ad justment This function i s used to adju st the output vo ltage of the inverter. This is useful when using a motor w ith a lower rated voltage than t he main i nput voltage. W hen this is set at 100%, inver ter outputs its ra ted voltage.
Chapter 6 - Parameter description [FU1] 6-18 the motor has overheated. It tr ips in one minu te when 150% of rated motor c urrent establishe d in FU2-33 flows for one minute. ☞ Note: The set value is the percentage of FU2-33 [Rated Motor Current]. This is the curren t at which th e motor can run continuousl y.
Chapter 6 - Parameter description [FU1] 6-19 Motor Current]. [Overload Warning] FU1-56: Overload Tr ip Select ion FU1-57: Overload Trip L evel FU1-58: Overload Tr ip Del ay Time Inverter cuts off it s.
Chapter 6 - Parameter description [FU1] 6-20 ☞ Note: The set value is the percentage of FU2-33 [Rated Motor Current]. FU1-59 [Stall Prevention Mo de Selection] Setting Range 3 rd bit 2 nd bit 1 st b.
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Chapter 6 - Parameter description [FU1] 6-14 Notes:.
Chapter 6 - Parameter description [FU2] 6-15 6.3 Func tion 2 Group [FU2] FU2-00: Ju mp to des ired cod e # Jumping direct ly to any parameter code can be accomplished by enterin g the desired cod e number. Th is code is avail able only w ith LCD keypad .
Chapter 6 - Parameter Description [FU 2] 6-16 FU2-07: Dwell Frequency FU2-08: D well Time This function i s used to output torque in an intende d direction. It is u seful in hoisting appl ications to get enough torque before a relea sing mechanic al brake.
Chapter 6 - Parameter Description [FU 2] 6-17 ☞ Not e: When the reference frequency is set inside the jump frequency, the output frequency goes to the frequency marked by “ n ” symbol. ☞ Not e: If one frequency jump range is required, set all ranges to the same range.
Chapter 6 - Parameter Description [FU 2] 6-18 [Power ON Start: ‘No’] [Power ON Start: ‘Yes’] ☞ Not e: In case of using ‘Power ON Start’ to ‘Yes’, make sure to utilize appropriate warning notices to minimize the potential for injury or equipment damage.
Chapter 6 - Parameter Description [FU 2] 6-19 This function i s used to permit automatic re starting aft er Power ON, Fault Re set, and Instant Pow er Failure w ithout waiting for the motor to stop. The speed search gain shou ld be set after c onsidering the inertia moment (GD 2 ) and mag nitude of torque of th e load.
Chapter 6 - Parameter Description [FU 2] 6-20 This function i s used to allow t he inverter to reset itself for a selected numb er of time s after a fault has occurred. The inverter can r estart itself aut omaticall y when a fault occurs. To use the speed search fun ction during auto rest arting set FU2-22 to ‘xx1 x’.
Chapter 6 - Parameter Description [FU 2] 6-21 motor capacity. T he motor rela ted parameters are FU2-32 [Rated Motor Slip], FU2-33 [R ated Motor Current], FU2- 34 [No Load Motor Current] , FU2-42 [Stator Res istance], FU2-43 [Rotor Res istance], an d FU2-44 [Leakage Inductance].
Chapter 6 - Parameter Description [FU 2] 6-22 This paramet er affects the aud ible sound of the motor, noise emissi on from the inver ter, inver ter termperatur e, and leakage curren t. If the ambient te mperature where t he inverter is inst alled is high or other equi pment ma y be affected by potential invert er noise, set th is valu e lower.
Chapter 6 - Parameter Description [FU 2] 6-23 Conditions for Sensorless Vector Control Conditions for sensorless control are a s follows. If one o f the following conditions i s not satisfied, the inverter ma y malfunction w ith insuffic ient torque, irregular rot ation, or excessive m otor noise.
Chapter 6 - Parameter Description [FU 2] 6-24 FU2-40 ~ 44 [ Auto tuning ] Note) * These values are automatically entered according to the FU2-30 [Rated motor selection].
Chapter 6 - Parameter Description [FU 2] 6-25 FU2-40 LCD display Description 0 No Auto-tuning disabled 1 All Auto-tuning all parameters 2 Rs + Lsigma Stator resistance (Rs) and Leakage inductance (Lsi.
Chapter 6 - Parameter Description [FU 2] 6-26 SL I-gain is the inte gral gain o f speed contro ller. If this value is set l ow, you can get better tran sient response characteristic and stead y state charac teristic. H owever, if this value is set too low, t here may be an overshoot i n speed control.
Chapter 6 - Parameter Description [FU 2] 6-27 FU2-51: PID Feedb ack Sign al Selection FU2-52: P G ain for PID Co ntrol FU2-53: I Gain f or PID Co ntrol FU2-54: D Gain fo r PID Control FU2-55: High Limit Frequency for PID Control FU2-56: Low Limit Frequency for PID Control Select the feedbac k signal for PID control.
Chapter 6 - Parameter Description [FU 2] 6-28 [P Control] This is to comp ensate th e error of a syste m proportionally. Th is is used to make the control ler response fast for a n error. When P contr ol is used alone, the system is easily affec ted by an externa l disturbance during steady st ate.
Chapter 6 - Parameter Description [FU 2] 6-29 Process PID Control FU2-52 FU2-53 FU2-54 PID P Gain PID I Gain PID D Gain Limit FU2-55 PID Positive Limit 'Open-loop' 0 FU2-57 PID Output Invers.
Chapter 6 - Parameter Description [FU 2] 6-30 FU2-69: Accel/Dec el Chan ge Frequ ency This function i s used to chang e Accel/Decel ramp at a certain frequency.
Chapter 6 - Parameter Description [FU 2] 6-31 4 DRV-04 [Frequency Mode] 5 DRV-05 [ Step Frequency 1] 6 DRV-06 [ Step Frequency 2] 7 DRV-07 [ Step Frequency 3] 8 DRV-08 [Output Current] 9 DRV-09 [Motor.
Chapter 6 - Parameter Description [FU 2] 6-32 duty is calcu lated by ‘ %ED=Decel time * 100 / (Ac cel time + Steady speed tim e + Decel t ime + Stop status t ime)’.
Chapter 6 - Parameter Description [FU 2] 6-33 FU2-93: Par ameter Initial ize This is used to initialize p arameters ba ck to the factor y default values. Ea ch paramet er group can be initialized separately. Setting Range LCD 7-Seg Description No 0 Displayed after initializing parameters.
Chapter 6 - Parameter Description [FU 2] 6-34 Notes:.
Chapter 6 - Parameter description [I/O] 6-35 6.4 Input/Output Group [I/O] I/O-00: Jump t o Desir ed Code # Jumping direct ly to any parameter code can be accomplished by enterin g the desired cod e number. Th is code is avail able only w ith LCD keypad .
Chapter 6 - Parameter Description [I/O] 6-36 This is the filt ering time con stant for ‘I ’ signal input. If the ‘I’ signal is affe cted by no ise causing u nstable operati on of the inverter, increa se this value. Increasin g this value makes resp onse time sl ower.
Chapter 6 - Parameter Description [I/O] 6-37 The following table shows the selection in I/ O-48. Setting Range LCD 7-Seg Description None 0 Continuous operating after loss of frequency reference. FreeRun 1 Inverter cuts off its output after determining loss of frequency reference.
Chapter 6 - Parameter Description [I/O] 6-38 Step Frequency Parame ter Code Speed-H (P3) Speed-M (P2) Speed-L (P1) Step Freq-0 DRV-00 0 0 0 Step Freq-1 DRV-05 0 0 1 Step Freq-2 DRV-06 0 1 0 Step Freq-.
Chapter 6 - Parameter Description [I/O] 6-39 [Dc-brake] DC Injection Braki ng can be a ctivated dur ing inverter stopped by conf iguring one of the multi-fun ction input terminals (P1, P2, P3) to ‘Dc-bake’. To act ivate the DC Injection Bra king, close th e contact on the a ssigned terminal whil e the inverter is stopped.
Chapter 6 - Parameter Description [I/O] 6-40 [3-Wire] This function i s for 3-wire start /stop control. This function i s mainly use d with a mo mentary push but ton to hold the current fre quency o utput during acce leration or deceleration.
Chapter 6 - Parameter Description [I/O] 6-41 [XCEL stop] Inverter stops ac celerating and decelerati ng when this terminal is ON. [P Gain2] This function i s used to chang e P-Gain during PID operation. When thi s terminal i s ON, PID controll er changes P-Gain w ith PID P2-Gian set in FU2-59.
Chapter 6 - Parameter Description [I/O] 6-42 [Trv Off.Lo] This function i s used to make negative off set during traverse operation. [Trv Off.Hi] This function i s used to make posit ive offset durin g traverse operation. [Interlock1, 2, 3, 4] This function i s used for MMC operation.
Chapter 6 - Parameter Description [I/O] 6-43 I/O-21 ~ I/O- 24: Step F requen cy 4, 5, 6, 7 □ □ □ These codes set the step frequencies. Th ese frequencies are applied when the m ulti-function i nput terminals (P1, P2, P3) select the step. See [Speed-L, Speed- M, Speed-H] in I/O-12 ~ I/O-14.
Chapter 6 - Parameter Description [I/O] 6-44 [Current] FM terminal output s inverter output current. Th e output value is determined by, FM Output Voltage = ( O utput current / Rated curr ent) × 10V × IO-41 / 150 [Voltage] FM terminal output s inverter output voltag e.
Chapter 6 - Parameter Description [I/O] 6-45 Setting Range LCD 7-Seg Description Lost Command 11 Lost command detection Run 12 Inverter running detection Stop 13 Inverter stop detection Steady 14 Stea.
Chapter 6 - Parameter Description [I/O] 6-46 [AXA-AXC configured as ‘FDT-4’] [FDT-5] This is the inv erted output of [ FDT-4]. [AXA-AXC configured as ‘FDT-5’] [OL] AXA-AXC is CLOSED when the output current has reached the FU1-54 [Overload Warning Level] for t he FU1- 55 [Overload Warni ng Time].
Chapter 6 - Parameter Description [I/O] 6-47 [OV] AXA-AXC is CLOSED when the DC link volta ge is above the Over-voltage level. [AXA-AXC configured as ‘OV’] [LV] AXA-AXC is CLOSED when the DC link volta ge is below the Low-voltage level.
Chapter 6 - Parameter Description [I/O] 6-48 [AXA-AXC configured as ‘Step pulse’] [Seq pulse] When Auto (Sequence) opera tion is se lected in I/O-50 , AXA-AXC outputs pulse signals on the last step. [AXA-AXC configured as ‘Step pulse’] [Ready] AXA-AXC is CLOED when the inverter is r eady to run.
Chapter 6 - Parameter Description [I/O] 6-49 I/O-46: Inverter N umber I/O-47: Baud Rate This code sets the inverter number. This nu mber is used in communicatio n between inv erter and comm unication board. This code sets the communica tion speed. This is used in communicatio n between inv erter and comm unication board.
Chapter 6 - Parameter Description [I/O] 6-50 [Auto-A] This mode wi ll allow the inv erter to opera te automatical ly followed by it s pre-programme d sequence.
Chapter 6 - Parameter Description [I/O] 6-51 ☞ Note: When a new sequence is selected during a sequence operating, the new sequence starts after the current sequence is finished.
Chapter 6 - Parameter Description [I/O] 6-52 Notes:.
Chapter 6 - Parameter Description [EXT] 6-53 6.5 Ex ternal Group [EXT] EXT group appears only w hen an opti onal Sub-Board is installed. EXT-00: Jump to Desired Code # Jumping direct ly to any parameter code can be accomplished by enterin g the desired cod e number.
Chapter 6 - Parameter Description [EXT] 6-54 Setting Range LCD 7-Seg Description Interlock3 31 Interlock4 32 Pre excite 33 Pre-excitation Spd/Trq 34 Sensored Vector_SPD/TRQ Operation change ASR P/ PI .
Chapter 6 - Parameter Description [EXT] 6-55 EXT-12: U sage of Pu lse In put Signal – Sub-B This function i s to select the usage of encoder pulse signal of ‘Sub-B’ board. The pul se signal fro m encoder can be used as the motor speed feed back or frequency reference.
Chapter 6 - Parameter Description [EXT] 6-56 EXT-16: Enco der Pul se Number – Su b-B This code sets the encoder pulse per r otation of encod er. EXT-17: Filtering Time Constant for Pulse Input Signal – Sub-B This is the filt ering time con s tant of pu lse input sign al.
Chapter 6 - Parameter Description [EXT] 6-57 EXT-24: Slip Frequency for ‘Sub-B’ Board This is the li mit frequency th e inverter uses to compen sate the motor spe ed drop due to l oad fluctuation. Th e set point value is the per centage of FUN-32 [Rated Mo tor Slip].
Chapter 6 - Parameter Description [EXT] 6-58 [Current] LM terminal output s inverter output current. Th e output value is determined by, LM Output Voltage = ( Output current / Rated current) × 10V × EXT-35 / 150 [Voltage] LM terminal output inverter out put voltage.
Chapter 6 - Parameter Description [EXT] 6-59 AM Output Voltage = ( O utput voltag e / Max. output voltage) × 10V [DC link vtg] The AM termina l outputs the D C link volta ge of inverter. The output value i s determin ed by, AM Output Voltage = (D C link voltage / Max.
Chapter 6 - Parameter Description [EXT] 6-60 The following illustrations show the relat ionship between tor que, motor speed and sp eed limit dir ection.
Chapter 6 - Parameter Description [EXT] 6-61 EXT-54: Zero Speed D etection Level EXT-55: Zero Speed Detection Bandwidth Used to set the zero speed de tection (SUB-B) Only valid when FU2-39 [Cont rol mode select ion] is set to Vector_SPD, Vector_TR Q.
Chapter 6 - Parameter Description [A PP] 6-62 6.6 Applic ation Group [APP] APP-00: Jump to desired code # Jumping direct ly to any parameter code can be accomplished by enterin g the desired cod e number. Th is code is avail able only w ith LCD keypad .
Chapter 6 - Parameter Description [A PP] 6-63 motors including main motor. For mode ‘2’, external sequence (Refer to APP-26) s hould be configure d. ♦ Abnormal motor can be ski pped from running b y using the multi-functio n input termin als (P1, P2, P3, and P 4).
Chapter 6 - Parameter Description [A PP] 6-64 Sets the accelerat i on and de celeration ti me for traver se operation. ☞ The ‘Trv Acc’ terminal set in EXT-30 to EXT-32 is ON during traverse acceleration time. (Open Collector Output) ☞ The ‘Trv Dec’ terminal set in EXT-30 to EXT-32 is ON during traverse deceleration time.
Chapter 6 - Parameter Description [A PP] 6-65 When the Fl o increse When the Fl o decrese Start Stop Aux. Motor Start/Stop Frequency rise according to APP-19 Output Frequency Aux start DT(APP-19) Stop freq 1(APP-15) Starting Freq.
Chapter 6 - Parameter Description [A PP] 6-66 APP-22: PID Byp ass Selection This is used to bypass the PID operation selected in FU2- 47. Select this c ode to ‘Yes’ when us ing MMC fun ction without PID control. T he frequ ency is determ ined by real value of control amount instead PID control ler output.
Chapter 6 - Parameter Description [A PP] 6-67 APP-26: Auto Change Mode Se lection This function i s used to chang e the running order of t he motors to regulate t heir run-time when multiple motors are connected for MMC . [0]: Not using Auto Cha nge Function.
Chapter 6 - Parameter Description [A PP] 6-68 count time for Auto C hange is depend o n Auto Change Mode (APP-26). In mode ‘0’ , inverter starts counting only when auxiliar y motor is runn ing. In mode ‘1 ’ or ‘2’, invert er starts counting w hen any moto r is running including ma in motor.
Chapter 6 - Parameter Description [A PP] 6-69 Draw & Override Gain/Bias I/O-2~5 DRV-5 DRV-6 I/O-1 DRV-0 DRV-4 Frequency Mode Reference Frequency Miti-Step Frequency I/O-12 ~ 14 LPF Step2 V1 Contro.
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7-1 CHAPTER 7 - OPTIONS The ACtionMaster series inver ter provides man y options for various app lications. See the following option table an d select the proper options a ccording to your appli cation.
Chapter 7 - Options 7-2 Option Name Description Remote Cable Remote Cable 2m, 3m, 5m long keypad cables f or separate keypad installation DB Resistor Enables Inverter to decelerate rapidly Dynamic Braking DB Unit DB units are provided as an option for 15 ~ 30 HP inverters Note) Refer to option manual for more details.
Chapter 7 - Options 7-3 The following t able shows the Sub-Board Selectio n Guide According To Functions. Sub-Board Type Code Function Description SUB-A Board SUB-B Board SUB-C Board SUB-D Board EXT-0.
Chapter 7 - Options 7-4 7.1 Sub-A board 7.1.1 Board configuration 3 P 230/460 V 50/60 Hz IM U V W E R S T + FM 5G 30A 30B 30C AXA AXC Multi-function output relay VR V1 I 5G (0-10V, 1 kohm) Common for VR,V1,I 3. Three types of External speed signal input available.
Chapter 7 - Options 7-5 7.1.2 Terminal Configuration VR V2 5G NC Q1 Q2 Q3 EXTG NC P4 P5 P6 LM CM 7.1.3 Terminal Description Section Terminal Name Description P4, P5, P6 Multi-Function Input Used as th.
Chapter 7 - Options 7-6 7.2 Sub-B Board 7.2.1 Board configuration 3 P 230/460 V 50/60 Hz IM U V W E R S T FX RX BX RST JOG P2 P3 FM 5G 30A 30B 30C AXA AXC P1 VR V1 I 5G Speed signal input 0 - 10V( 1ko.
Chapter 7 - Options 7-7 7.2.2 Terminal Configuration (total 14 pins) AOC BO C A+ A- B+ B- FBA FBB GND GND +5V +5V VCC VCC 7.2.3 Terminal Description Section Terminal Name Descr iption AOC A Pulse Inpu.
Chapter 7 - Options 7-8 AOC R S T G U V W FX RX BX RST JOG P1 P2 P3 CM VR V1 5G IM Motor 3 phase AC input BOC A+ A- B+ B- FBA FBB GND E Encoder GND +5V +5V VCC VCC Sub-B MC NFC FWD Run/Stop REV Run/St.
Chapter 7 - Options 7-9 AOC R S T G U V W FX RX BX RST JOG P1 P2 P3 CM VR V1 5G IM 3 phase AC input BOC A+ A- B+ B- FBA FBB GND E Encoder GND +5V +5V VCC VCC Sub-B MC NFC FWD Run/Stop REV Run/Stop Eme.
Chapter 7 - Options 7-10 7.3 Sub-C Boa rd (Isolated) 7.3.1 Board Configuration 3P 230/460 V 50/60 Hz IM U V W E R S T FX RX BX RST JOG P2 P3 + FM 5G 30A 30B 30C AXA AXC Output freq analog meter (0-10V.
Chapter 7 - Options 7-11 7.3.2 Terminal Configuration Q1 EXT G NC P4 P5 P6 CM NC GND V2 AM 1 AM 2 VR GND 7.3.3 Terminal Description Section Terminal Name Description P4, P5, P6 Multi-Function Input Used as the extended function of P1, P2, P3 (I/O-12 ~ I/O-14).
Chapter 7 - Options 7-12 7.4 Sub-D Board 7.4.1 Board Configuration 3 Phase 230/460V 50/60Hz IM U V W E R S T FX RX BX RST JOG P2 P3 + FM 5G 30A 30B 30C AXA AXC P1 Multi-function output Less than AC 25.
Chapter 7 - Options 7-13 7.4.2 Parameters of Sub-D board Sub-D board comprises of Multi-funct ion input P4, P5, P6, M ulti-function outp ut Q1, Q2, inp ut/output terminal f or Auxiliary analog frequency V2 , and Encoder interface to rec eive pulse encoder input.
Chapter 7 - Options 7-14 7.4.3 Terminals Configuration (10 pins + 14 pins) Q1 Q2 EXTG NC P4 P5 P6 CM NC V2 VR 5G NC NC 7.4.4 Terminal Descriptions Section Terminal Termianl name Terminal description P4,P5,P6 Multi-Function Input Used as the extended function of P1, P2, P3.
Chapter 7 - Options 7-15 7.5 Communication option boar ds 7.5.1 F-Net (Neede d for Communcation with CMC GLOFA PLC) Open networ k system prot ocol based on IEC/ISA FIel dBus Specification Topo.
Chapter 7 - Options 7-16 7.5.3 RS485 Communication The serial interfa ce supports o peration, configurat ion and monitoring of i nverter funct ions through RS 485 connectio n.
Chapter 7 - Options 7-17 7.5.5 Mounting the option boards Connect the option board to Control board using Conne ctor CN2. . CN2 Connector Mounting p oles Option board Control board.
Chapter 7 - Options 7-18 7.6 Externa l options 7.6.1 Optional Keypads SV-ACtionMaster invert er has two diff erent types of keypa ds for your co nvenience.
Chapter 7 - Options 7-19 7.6.2 DB Resistors 1) Internal DB Resistor SV-ACtionMaster inv erters up to 3.7kW have built-in D B resistor on Pow er stack a s factory installat ion. Installin g the external DB resi stor (Optional) kit is strongly recomm ended when the un it is used for conti nuous operation or motor rating is above 3 .
Chapter 7 - Options 7-20 100 % Braking Torque 150 % B raking Torque Applied motor capacity (kW / HP) Operating rate (ED/Continuous Braking Time) [ohm] [W] Type [ohm] [W] Type 3.7 / 5 5% / 15 Sec 200 500 TYPE 2 130 600 TYPE 2 5.5 / 7.5 5 % / 15 S ec 120 700 TYPE 3 85 1000 TYPE 3 7.
Chapter 7 - Options 7-21 • DB resistor w iring for 1 – 5 H P Inver ter DB resistor terminal Terminal description B1, B2 Connect the DB Resistor to Inverter terminal B1,B2. TH1, TH2 Thermal sensors provided with the DB resistor. P1 is ON (TH1-TH2 Shorted) at normal (ambient temp) and P1 is OFF (TH1-TH2 Open) at overheated status.
Chapter 7 - Options 7-22 • DB resistor w iring for 7 .5 - 10H P Invert er DB resistor terminal Terminal description B1, B2 Connect the DB Resistor to Inverter terminal B1,B2. TH1, TH2 Thermal sensors provided with the DB resistor. P1 is ON (TH1-TH2 Shorted) at normal (ambient temp) and P1 is OFF (TH1-TH2 Open) at overheated status.
Chapter 7 - Options 7-23 • DB Resistor/U nit wiring f o r 15-30 HP Inverter DB resistor terminal Terminal description B1, B2 Connect the DB Resistor to Inverter terminal B1,B2. TH1, TH2 Thermal sensors provided with the DB resistor. P1 is ON (TH1-TH2 Shorted) at normal (ambient temp) and P1 is OFF (TH1-TH2 Open) at overheated status.
Chapter 7 - Options 7-24 4) DB Reisistor Dimen sions Dimensions [mm] DB Reisi tor Inverter Model Type W H D A B C BR0400W150J SV 008ACTIONMAST ER-2 1 64 412 40 - 400 6.3 BR0400W060J SV 015ACTIONMAST ER-2 1 64 412 40 - 400 6.3 BR0400W050J SV 022ACTIONMAST ER-2 1 64 412 40 - 400 6.
Chapter 7 - Options 7-25 BR1000W085J SV 055ACTIONMAST ER-4 3 220 345 93 140 330 7.8 BR1200W060J SV 075ACTIONMAST ER-4 3 220 345 93 140 330 7.8 BR2000W040J SV 110ACTIONMAST ER-4 3 220 445 93 140 430 7.8 BR2400W030J SV 150ACTIONMAST ER-4 3 220 445 93 140 430 7.
Chapter 7 - Options 7-26 * Type 1 (Max. 400 Watt) * Type 2 (Max. 600 Watt) A.
Chapter 7 - Options 7-27 * Type 3.
Chapter 7 - Options 7-28 7.6.3 DB (Dynamic Br ake) Unit 1) DBU models Inverter Applicable motor rating DB Unit Dimension 200V 11 ~ 15 kW SV150DBU-2 200V 18.
Chapter 7 - Options 7-29 4) Dimensi on N yna m ic T P D R S (P2) W N P B2 B1 G r aki ng B WIRI NG V U IM ni t U B2 B1.
Chapter 7 - Options 7-30 5) LED Indicator lamp description DBU has three LED in dicator lamps. Display Description POWER Power LED turns Red when input power i s applied to DB U. RUN RUN LED is blinking while the DBU is activated by motor regeneratin g energy.
Chapter 7 - Options 7-31 7.6.4 Micro surge filter (Designed for Inverter-driven 400V Class motor) In the PWM type inv erter, a surge volt age attribut able to wiring con stants is gener ated at t he motor terminals. Especially for a 400V class m otor, the surge volt age may de teriorate the in sulation.
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8-1 CHAPTER 8 - TROUBLESHOOTING & MAINTENANCE 8.1 Fault Display When a fault occur s, the inverter turns off it s output and displays th e fault status in DRV-07. The last 5 faults are saved in FU2-01 through FU2-05 w ith the operat ion status at th e instance of fault.
Chapter 8 - Troubleshooting & Maintenance 8-2 Keypad Display LCD 7-Segment Protective Function Description Option (**) OPT Option Fault Fault at the internal option of the inverter. HW-Diag HW Inverter H/W Fault A fault signal is output when an error occurs to the control circuitry of the inverter.
Chapter 8 - Troubleshooting & Maintenance 8-3 8.2 Fault Remedy Protective Function Cause Remedy Over Current Protection 1) Acceleration/Deceleration time is too short compared to the GD ² of the load 2) Load is larger than the inverter rating 3) Inverter turns output on when the motor is free running.
Chapter 8 - Troubleshooting & Maintenance 8-4 Protective Function Cause Remedy 2) Incorrect encoder parameter setting 3) Sub-B board or Encoder fault correctly. 2) Check parameters of EXT-14,15,16 are set correctly. 3) Replace the faulty Sub-B board or Encoder to a new one.
Chapter 8 - Troubleshooting & Maintenance 8-5 8.3 Troubleshooting Condition Check Point The Motor Does Not Rotate 1) Main circuit inspection: ☞ Is the input (line) voltage normal? (Is the LED in the inverter is lit?) ☞ Is the motor connected correctly? 2) Input signal inspection: ☞ Check the operating signal input to the inverter.
Chapter 8 - Troubleshooting & Maintenance 8-6 8.4 How to Check Power Components Before checking th e power co mponents, be sure to disconn ect AC Input supp ly and wait until the Ma in Electrolytic Capacitors (DCP-DCN) is discharged. 1) Disconnect the power input line (R, S, T) and the inverter output to the motor (U, V, W).
Chapter 8 - Troubleshooting & Maintenance 8-7 8.5 Main tenance The ACtionMaster series is an industrial ele ctronic product w ith advanced se miconductor e lements. H owever, temper ature, humidity, vibra tion and aging parts ma y still affec t it.
Chapter 8 - Troubleshooting & Maintenance 8-8 Figure 5 - Megger test 8.5.5 Parts Replacements The life expecta ncy of a part depends on the type of part , the environment , and operat ing conditions. Part s should be replaced as show n below. Wh en the internal fuse is opened the IGBT should be checked t horoughly bef ore replacing the fuse.
Chapter 8 - Troubleshooting & Maintenance 8-9 8.6 Daily and Periodic In spection Items Perio d Inspec tion Locati on Inspec tion Item Inspec tion Daily 1 year 2 year Inspec tion Me thod C riterion.
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i APPENDIX A - FUNCTIONS BASED ON USE Set the function proper ly according to the load an d operating conditions. Appl ication a nd related functio ns are listed i n the following tabl e.
iiii APPENDIX B - PARAMETERS BASED ON APPLICATION Application Paramete r Code DRV Group When you want to change the frequency setting DRV-00 When you want to change the acceleration and deceleration t.
iii Application Paramete r Code When you want to use the auto tuning function FU2-41 ~ 44 When you want to operate using PID feedback FU2-50 ~ 54 When you want to change the reference frequency for ac.
iv APPENDIX C - PERIPHERAL DEVICES Wire, mm 2 (AWG) Inverter Models Motor [HP] MCCB, ELB (CMC) Magnet ic Conta ctor (CMC) R, S, T U, V, W Ground AC I nput Fuse AC Reacto r DC R eactor SV008ACti onMaster-2 1 ABS33a, EBS33 SMC-1 0P 2 (14) 2 (14) 3.5 (12 ) 10 A 2.
v SV220ACti onMaster-4 30 ABS103a, EBS1 03 SMC-5 0P 22 (4) 14 (6) 14 (6) 70 A 0.39 mH, 58 A 1.54 mH, 55 A SV300ACti onMaster-4 40 ABS103a, EBS1 03 GMC-65 22 (4 ) 22 (4 ) 14 (6) 0.287m H, 80A 1.191m H, 76A SV370ACti onMaster-4 50 ABS103a, EBS1 03 GMC-85 22 (4 ) 22 (4 ) 14 (6) 0.
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v DECLARATION OF CONFORMITY Council Directive(s) to which conformity is declared: CD 73/23/EEC and CD 89/336/EEC Units are certified for compliance with: E N50178 (1997) E N 50081-2 (1993) E N 55011 (.
vi TECHNICAL STANDAR DS APPLIE D The standards appl ied in order to comply with the essential r equirements of the D irectives 73/23/CEE "Ele ctrical materia l intended to be use d with certain l.
vii EMC INSTALLATION GUIDE CMC inverters are t ested to meet Electromagneti c Compatib ility (EMC) Direct ive 89/336/EEC and Low Voltage (LV) Directive 73/2 3/EEC using a techni cal con struction file.
viii 7-) Connect any control cable s as in structed in the inverter instruct ions manual. IT IS IMPORTANT THAT ALL LEAD LENGHTS ARE KEPT AS SHORT AS PO SSIBLE AND THAT INCOMING MAINS AND OUTGOING MOTOR CABLES ARE KEPT WELL SEPARATED.
ix RFI Filters (Footprint - Standard) for ACtionMaster SERIES (x) (1) In dustrial en vironmen t EN 50081 -0 (A class ) (2) Domest ic a nd ind ustri al envir onment EN 50081- 1 (B cl ass) iS 5 s erie s / Fi ltro s F oot prin t / Fo ot prin t Fi lters VARIAD OR INVER TER POT.
x DIMENSIONS TI PO D W H X O FS – 1 21 85 46 70 5 FS – 2 28. 5 105 62 9 0 5 FS – 3 48 150 11 0 125 x 30 5 FS – 4 58 200 17 0 180 x 45 5.
xi Revision s Publication date Orderin g Number Changeds to be made Software Version No. No te 1 Feb, 1999 1.00 2 April, 2000 1.03 3 March, 2001 1.05 4 July, 2001 1.
Cleveland Motion Controls CMC consta ntly endeavor s to improve it s product so that information in th is manua l is subje ct to change witho ut notice.
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