JacksonメーカーTEMPSTAR GPXの使用説明書/サービス説明書
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TECHNICAL MANUAL INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS FOR JACKSON MODELS: TEMPSTAR GPX TEMPSTAR HH GPX Jackson MSC, INC. P.O. BOX 1060 HWY. 25E BARBOURVILLE, KY. 40906 FAX (606) 523-9196 PHONE (606) 523-9795 www.jacksonmsc.
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i REVISION/ P AGE REVISION DA TE MADE BY APPLICABLE ECN DET AILS C 06-08-04 MA W 7006 Changed thermostat bracket from 17372 to 18164. Changed to new layout. D 07-24-06 MA W 7445, 7553 7571 Converted to centered layout. Replace 05700-002-63-16 with 04730-207-15-00 nipple.
ii NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL TEMPSTAR HH GPX TEMPSTAR GPX = Gas heated, hot water sanitizing, door-type dishmachine TEMPSTAR HH GPX = Gas heated, hot water sanitizing, door-type dishmachine with higher hood Model: Serial No.: Installation Date: Service Rep.
Section Description Page I. SPECIFICATION INFORMATION Specifications of the Tempstar GPX 2 Specifications of the Tempstar HH GPX 3 Dimensions for the Tempstar GPX 4 Dimensions for the Tempstar HH GPX 5 Table Dimensions 6 II.
1 SECTION 1: SPECIFICATION INFORMATION.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 1: SPECIFICATION INFORMATION SPECIFICATIONS OF THE TEMPSTAR GPX 2 PERFORMANCE/CAPABILITIES OPERATING CAPA.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: 08-06-2007 SECTION 1: SPECIFICATION INFORMATION SPECIFICATIONS OF THE TEMPSTAR HH GPX 3 PERFORMANCE/CAPABILITIES OPER.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 1: SPECIFICATION INFORMATION DIMENSIONS FOR TEMPSTAR GPX A - DRAIN 1 1/2” NPT B - WATER INLET 1/2” NP.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 1: SPECIFICATION INFORMATION DIMENSIONS FOR TEMPSTAR HH GPX 5 LEGEND: A - DRAIN 1 1/2” NPT B - WATER INLET 1/2” NPT C - ELECTRICAL CONNECTION D - STANDARD WALL CLEARANCE WITH DISHTABLE 4” E - OUTLET TO BOOSTER HEATER 3/4” N.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 1: SPECIFICATION INFORMATION TABLE DIMENSIONS 6 TABLE DIMENSIONS CORNER INSTALLATION TABLE DIMENSIONS CON.
7 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS 8 VISUAL INSPECTION: Before installing the unit, check the container and machine for damage.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS 9 GAS BOOSTER HEATER ELECTRICAL INSTALLATION: The gas booster heater must have a separate electric hookup than that supplied to the dishmachine.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS GAS BOOSTER HEATER CONNECTIONS 10 Due to the fact that each custom.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS GAS BOOSTER HEATER CONNECTIONS (CONTINUED) 11 THERMAL EXPANSION TA.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS 12 PREPARATION: Before proceeding with the start-up of the unit, verify the following: 1. The pan strainer and pump suction strainer are in place and are clean.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS (CONTINUED) 13 OPERATIONAL INSPECTION: Based upon usage, the pan strainer may become clogged with soil and debris as the workday progresses.
14 SECTION 3: PREVENTATIVE MAINTENANCE.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 3: PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE 15 The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator.
16 SECTION 4: TROUBLESHOOTING.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 4: TROUBLESHOOTING COMMON PROBLEMS 17 WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service per - sonnel.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 4: TROUBLESHOOTING COMMON PROBLEMS (CONTINUED) 18 Problem: Rinse water not reaching required temperature. 1. Faulty rinse heater. Check element for continuity; if open, replace heater.
19 SECTION 5: SERVICE PROCEDURES.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 5: SERVICE PROCEDURES 20 These dishmachines are equipped with electrical solenoid valves to allow for automatic fill and rinse. These valves are designed to specific tolerances and design aspects that must be met in order to function properly.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 5: SERVICE PROCEDURES 21 4. When replacing the coil, ensure that when removing the coil wire cover that care is taken not to damage the wires inside.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 5: SERVICE PROCEDURES 22 13. Slowly remove the valve bonnet. Note: The spring for the plunger is located directly under the bonnet and may come free if you are not careful.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 5: SERVICE PROCEDURES 23 19. Using the small flathead screwdriver, lift out the screen retainer. Verify that the holes in it are free of clogs and debris. 20.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 5: SERVICE PROCEDURES 24 These dishmachines are equipped with vacuum breakers to serve as back-flow prevention devices. ASSE requirements specify what type of back-flow prevention is nec - essary on dishmachines.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 5: SERVICE PROCEDURES 25 6. Your repair kit comes with a new plunger. Examine the old one and ensure that the mating surface is not damaged or cut. Also inspect the rubber seal on the top of the plunger to ensure it is in good condition and not torn.
26 SECTION 6: PARTS SECTION.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION TEMPSTAR GPX CONTROL BOX ASSEMBLY 27 20, 17 6, 4, 3 7 5 8, 9 10, 4 11, 4 13, 12 1 16 22 .
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION TEMPSTAR GPX CONTROL BOX ASSEMBLY (CONTINUED) 28 ITEM QTY DESCRIPTION Mfg.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION TEMPSTAR HH GPX CONTROL BOX ASSEMBLY 4 7, 8 9 11 28 29 30 26*, 27* 24, 25 12, 13 14, 15 .
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION TEMPSTAR HH GPX CONTROL BOX ASSEMBLY (CONTINUED) 30 ITEM QTY DESCRIPTION Mfg. No. 11 Bracket, Electrical Box Mounting 05700-002-18-48 2 9 Locknut, 1/4"-20 S/S Hex with Nylon Insert 05310-374-01-00 39 Washer, 1/4"-20 I.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION TEMPSTAR GPX HOOD ASSEMBLY 31 ITEM QTY DESCRIPTION Mfg. No. 11 Hood, Single Piece Weldment 05700-002-57-02 22 Bracket, Cantilever Support 05700-031-88-00 36 Wear Button .
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION TEMPSTAR HH GPX HOOD ASSEMBLY 32 ITEM QTY DESCRIPTION Mfg.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION FRAME ASSEMBLIES Front Panel Tempstar GPX 05700-002-36-65 Bolt, 1/4”-20 x 1/2” 05305.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION TUB ASSEMBLY 34 11 9, 10 2 3 6 7 12 13, 10 14 4 8 3 15 5 SEE PAGE ENTITLED “WASH MOTOR.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION TUB ASSEMBLY (CONTINUED) 35 ITEM QTY DESCRIPTION Mfg.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES TEMPSTAR GPX 3 5 2 1 6 9 15, 16 17, 18 19, 11, 12 20 21, .
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES TEMPSTAR GPX (CONTINUED) 37 ITEM QTY DESCRIPTION Mfg.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES TEMPSTAR HH GPX 38 17, 18 35, 24 33, 34 6 3, 4, 5 2 1 7 2.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES TEMPSTAR HH GPX (CONTINUED) 39 ITEM QTY DESCRIPTION Mfg.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION INLET PLUMBING ASSEMBLIES NOTE: ENSURE DIRECTION OF FLOW THROUGH THE PRESSURE REGULATING VALVE IS IN THE CURRECT DIRECTION. CONNECTS TO THE WASH TANK HEATING COIL OUTLET ITEM QTY DESCRIPTION Mfg.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION RINSE HEADER PLUMBING ASSEMBLY 41 Rinse Header Plumbing Assembly, Tempstar GPX 05700-002-56-67 Rinse Header Plumbing Assembly, Tempstar HH GPX 05700-002-58-02 ITEM QTY DESCRIPTION Mfg.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION RECIRCULATING PLUMBING ASSEMBLY 42 ITEM QTY DESCRIPTION Mfg.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION RINSE SOLENOID VALVE & VACUUM BREAKER REPAIR PARTS KITS 43 Complete 110 Volt Solenoi.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES (TEMPSTAR GPX) 13 19 16 11 12 15 14 2, 3, 4 5 7.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES (TEMPSTAR GPX) (CONTINUED) 45 ITEM QTY DESCRIPTION Mfg.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES (TEMPSTAR HH GPX) 46 13 16 19 14 11 12 15 15 2,.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES (TEMPSTAR HH GPX) (CONTINUED) 47 ITEM QTY DESCRIPTION Mfg.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION COIL ASSEMBLY 48 Stand C, Coil Support 05700-002-08-52 Coil Weldment 05700-021-41-38 Sta.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION EXHAUST FAN CONTROL OPTION/SAFETY DOOR INTERLOCK (SDI) OPTION 49 Exhaust Fan Control Del.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION 50 TEMPSTAR GPX FALSE PANEL INSTALLATION 1. Loosen the rack assembly from the unit. 2. False panel will mount to the rack; inside the dishmachine.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION 51 TEMPSTAR HH GPX FALSE PANEL INSTALLATION 1. Remove the rack assembly from the dishmachine. 2. The false panel will mount inside of the dishmachine.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION 52 DRAIN QUENCH ASSEMBLY From the existing drain, attach the two additional Tees using the 1-1/2” NPT Close Nipples. Tighten the Reducers into the Tees as shown above.
53 SECTION 7: ELECTRICAL SCHEMATICS.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 7: ELECTRICAL SCHEMATICS TEMPSTAR GPX 115 VOLT - 50/60 HERTZ - SINGLE PHASE 54.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 7: ELECTRICAL SCHEMATICS TEMPSTAR GPX 208-230 VOLT - 50/60 HERTZ - SINGLE PHASE 55.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 7: ELECTRICAL SCHEMATICS TEMPSTAR HH GPX 115 VOLT - 50/60 HERTZ - SINGLE PHASE 56.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 7: ELECTRICAL SCHEMATICS TEMPSTAR HH GPX 208-230 VOLT - 50/60 HERTZ - SINGLE PHASE 57.
Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 7: ELECTRICAL SCHEMATICS EXHAUST FAN CONTROL OPTION/SAFETY DOOR INTERLOCK (SDI) OPTION 58.
デバイスJackson TEMPSTAR GPXの購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
Jackson TEMPSTAR GPXをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはJackson TEMPSTAR GPXの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Jackson TEMPSTAR GPXの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Jackson TEMPSTAR GPXで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Jackson TEMPSTAR GPXを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はJackson TEMPSTAR GPXの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Jackson TEMPSTAR GPXに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちJackson TEMPSTAR GPXデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。