MaxonメーカーSP-300の使用説明書/サービス説明書
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SP -300 Series SERVICE MANUAL Maxon Am erica, In c. 10828 N.W . Airwor ld Dr . Kansa s City , MO 64153 T el : 816-891- 6320 Fax: 816-891 -8815 Part Num ber: 680 -100-0 155 April 20 01.
MAXON SP-300 HAND HELD Page -i- May 2 001 TABLE OF CONTENTS SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAXON SP-300 HAND HELD Page -i i- May 2 001 Board Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Exploded View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page - 1- May 2 001 MAXON SP-300 HAND HELD SPECIFICA TIONS GENERAL Equipment T ype . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hand portable Band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAXON SP-300 HAND HELD Page - 2- May 2 001 FREQUENCY BA NDS RX TX VHF: V2 148.00 0 - 174.000 MHz 14 8.000 - 17 4.000 MHz UHF: U2 440.00 0 - 470.000 MHz 44 0.000 - 47 0.000 MHz DIMENSIONS Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page - 3- May 2 001 MAXON SP-300 HAND HELD T ransmitter Audio Distorti on (W ithout CTCSS) . . . . . . . . . . . . < 5% @ 1 kHz Hum & Noise: 12.5 kHz Chan nel Sp acing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . > 40 dB (with PSOPH) 25 k Hz Ch annel Spac ing .
MAXON SP-300 HAND HELD Page - 4- May 2 001 RX TONE DEMODULA TION CHARACT ERISTICS SUBAUDIO TONES - CTCSS T o ne Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Hz to 250.3 Hz Non-Stan dard T ones . . . . .
MAXON SP-300 Series HAND HELD Page - 5- May 200 1 SP-300 The SP-300 Series of portable radios from Maxon, utilizes the latest technolo gy in its desi gn and manuf acturing. Both the VHF and UHF models are PLL (Phase Lock Loop Syn- thesizer) / m i cropr ocessor con t rolle d, and of fer 1 or 5 watts of power with 4 & 16 channel capability .
MAXON SP-300 HAND HELD Page -6 - May 2 001 A priority chan nel can be selected while programming the radio. A pr i ority chan nel is a channe l that can be per iod i- cally checked or lo oked back to while rec ei ving on an y chan- nel in the scan list, or in normal operation.
MAXON SP-300 Series HAND HELD Page - 7- May 200 1 VCO Lock Time The micro will allow more lock time for the VC O before the out-of -lock beep indication. Low Ba tter y Indic ation Low Battery Indication will be changed so that it does not inhibit RX and will allow one transmission after low cell is indicated.
MAXON SP-300 HAND HELD Page - 8- May 2 001 The controls, indicators and antenn a connections on the VHF and UHF Scanning Handheld Series rad ios are all located on the top panel. The accessories socket is located on the rad io chassis right han d side.
MAXON SP-300 HAND HELD Page - 9- May 2 001 THEO R Y OF OP ERA TIO N The VHF and UHF scanning handheld series radio s are com- prised of one main PCB. The main PCB contains the trans- mitter , recei ver and control circuits. The cont rol circuits contain the micro co ntroller and associated digital circuits.
MAXON SP-300 HAND HELD Page -10- May 2 001 Mute (squelch) Circuit The mute circuit which is contro lled by the output of I C409 (micro) Pin 77 (386EN) is con nected to Q34 via R122 which mutes t he LM386IC on t he RF cir cuits. Pin 77 also control s IC402B which mutes the audio path to th e RF circuits.
MAXON SP-300 HAND HELD Page -11- May 2 001 RF CIRCUITS PLL S YNTHESIZER 12.8 MH z TCXO The TCXO contains the 3 -stage thermistor network compen- sation an d crystal oscillat or and modulati on ports . Compen- sation i s +/-5 PPM or l ess fr om -30c to +60c.
MAXON SP-300 HAND HELD Page -12- May 2 001 filters provide the adjacent channel selectivity o f 25 kHz or 12.5 kHz bandwidt h. Squelch (mute) Circuit The squelch circuit switches of f t he power amplif ier when no audio si gnal is present. The squelch circuit consist s of a 16 kHz band pass filter and a noise detector circu it .
Page -13- May 2 001 MAXON SP-300 HAND HELD MAINTENANCE AND REP AIR GENERAL Any r epair or ad jus tment shoul d onl y be m ade b y or un der the supervision o f a qualified radio serv ice technician.
Page -14- May 2 001 MAXON SP-300 HAND HELD REMOVING & REPLACING THE BA TTER Y T o remove the battery: 1. Holding t he radio chassis i n one hand, press and hold the battery releas e catch on the u pper back of the radio wi th t he other ha nd. 2. Pull the battery back and away from the radio.
Page -15- May 2 001 MAXON SP-300 HAND HELD 2. By placing thumb under bot tom of the P TT assembly and ge ntly pul ling out ward, un plug P TT Assembl y from Main Board. T o rep lace the P TT assembly : 1. Reverse the steps taken to remove the P TT assembly .
Page -16- May 2 001 MAXON SP-300 HAND HELD REMOVING & REPLACING THE BACK COVER T o remo ve the Back Co ver: 1. Remove battery . (Refer to Removing & Replacing the Battery) 2. Unsc rew the four Ba ck Co ver m ountin g scr ews located on the B ack Cover of the radio.
Page -17- May 2 001 MAXON SP-300 HAND HELD REMOVING & REPLACING THE MAIN BOARD T o remov e the Main Board: 1. Remove the Battery (Refer to Removing & Replac- ing the Battery). 2. Remove the P TT Assembly ( R efer to Removing & Replacing t he P TT Assembly).
Page -18- May 2 001 MAXON SP-300 HAND HELD T o rep lace the M ain Board 1. Reverse the steps taken to remove the Main Board. 2 . When installing the Main Board into the chassis insure that the LED light guid e is aligned properly .
MAXON SP-300 HAND HELD Page -19- May 2 001 REMOVING & REPLACING THE DAUGH- TER BOARDS The Daughter Board s are soldered into th e Main Board Assy . 1. Remove the Main Board (Refer to R emoving & Replacing the Main B oard). 2. Unsolder the appropriate Daugh t er Board from the Main Board Assembly .
MAXON SP-300 HAND HELD Page -20- May 2 001 4. It may be necessar y to r emove excess solder using a vacuum de-sold ering tool or Solder wick . Again, use great car e when de-so ldering or s o ldering o n the printed circuit board s.
MAXON SP-300 HAND HELD Page -21- May 2 001 PROGRAMMING The SP-300 Series portabl e radios require th e ACC-2300 programming cable. W ith the 25 pin “D” typ e connector installe d on the comput er , take the other en d of the program- ming cable and insert it in the receptacle located on the opposite s ide of the P TT on the radio.
MAXON SP-300 HAND HELD Page -22- May 2 001 15. Disconn ect the test equipm ent. Should repairs be required, the following procedures should be ap plied: RX VCO 1. Set the unit t o the highest receive freq uency , 470 MHz(UHF), 174MHz(VHF) and adjust the VCO L303 to 10 volts .
MAXON SP-300 HAND HELD Page -23- May 2 001 TEST EQUIPMENT SETUP 154.625445681125661 W ATT METER 20dB AUDIO MODULA TION- METER AUDIO GENERA TOR DC POWER SUPPL Y RADIO OSCILLOSCOPE SPECTRUM ANAL YZER FREQUENCY COUNTER VOL T METER DC POWER SUPPL Y RADIO OSCILLOSCOPE SINAD METER DISTORTION METER SSG 3K Dev @ 1K (25 kHz Channel Spacing) 1.
MAXON SP-300 HAND HELD Page -24- May 2 001 ALIGNMENT POINTS DIAGRAM ALIGNMENT POINTS VHF & UHF WITH TCXO MODULE ALIGNMENT POINTS UH F WITH OUT TCXO MODULE RV2 RV4 T1 RV1 RV3 TCXO1 TC7 01 L203 L303.
MAXON SP-300 HAND HELD Page -25- May 2 001 TROUBL ESHO OTING GUIDE SYMPTOMS CAUSES COUNTER MEASURES 1. Complete discharge of battery (7.5v+/-10%) 1. Replace battery Unit does not Work 2. Fuse blown up (4a) 2. Replace fuse 3. 5v voltage source 3. IC1 (5v+/-0.
MAXON SP-300 HAND HELD Page -2 6- May 2 001 VOL T AGE CHARTS z NOTE: Q402 an d Q409 are not fitted on this model series . z NOTE: Q9, 10, 15 , 19, 20, 23 and 28 - 32 are not fitted on this model series . z NOTE: ~ indicates approximate voltage. Actual v oltage may vary .
Page -27- May 2 001 MAXON SP-300 HAND HELD z NOTE: IC4, 403 and 405 are not fitted on this model series. RECEIVE ST A TE PIN # IC1 IC2 IC3 IC5 IC6 IC401 IC402 1 GND 1.6 - 4.0 1.4 0.0 0.0 2 GND 5.0 - 3.5 GND 1.0 0. 0 3 GND 5.0 - 4.0 0.0 1.3 AUDIO 4 5.0 5.
MAXON SP-300 HAND HELD Page -2 8- May 2 001 TRANSMIT ST A TE PIN # IC1 IC2 IC3 IC5 IC6 IC401 IC402 1 GND 1.6M 0.0 - 1.3 1.9 0.0 2 GND 5.0 0. 0 - GND 1.9 0.0 3 GND 5.0 0. 0 - 0.0 1.9 0.0 4 5.0 5. 0 GND - GND 1.9 0.0 5 GND 5.0 - - 1.5 0.0 0.0 6 7.5 0. 0 - - 7.
MAXON SP-300 HAND HELD Page -29- May 2 001 SP-300 SERIES UHF & VHF DIGIT AL SECTION P A RTS LIST RE F# DE SC RI PT IO N P AR T# DIGIT AL SECTION VHF& UHF (C OMMON P ARTS) PTT SWIT CH BOARD (SEE NO TE1) 650- 180-001 7 FUSE BOARD ASSY 650-200-0004 C136 CAP ,T A, 100UF 2 93D107X 0006E2T6V 102-013-3 107 C400 CAP ,CER, 0.
MAXON SP-300 HAND HELD Page -30- May 2 001 RE F# DE SC RI PT IO N P AR T# Q413 TRAN S,BRT ,N PN,KRC104 S,SOT -23,SW ,ND 8 70-020-0 001 Q416 TRANS,BRT ,PNP ,KRA1 10SPK,SOT-23,SW ,PK 870-010- 0010 Q417 .
MAXON SP-300 HAND HELD Page -31- May 2 001 SP-300 SERIES VHF RF SECTION P ARTS LIST RE F # DE SC RIP TI ON P AR T # REPLACEMENT MODULES FRONT ENDASSY , VHF(SEE NOTE 1) 650-1 10-0012 VCOTX/RX ASSY , VHF (SEE NOTE 1) 650-030-0021 POWERAMP ASSY , VHF(SEE NO TE 1) 650-230-0012 TCXO ASSY , VHF(SEE NOTE 1) 650-100-0002 COMPONENTS C1 CAP ,CER, 0.
MAXON SP-300 HAND HELD Page -32- May 2 001 RE F # DE SCR IP TI ON P AR T # C128 CAP ,T A, 10UF , 20%,16V ,32 16 102-02 3-1 106 C129 CAP ,ELE,1 0UF , 16V20%3X5 5.0PT 081-03 2-3106 C131 CAP ,CER ,0.01UF ,5%,5 0V ,X 7R,0603 1 00-521-1 1 03 C132 CAP ,T A, 4.
MAXON SP-300 HAND HELD Page -33- May 2 001 RE F # D ES CR IP TI ON P A RT # R31 RES,TF ,300,1/ 16W ,5%,T 1 608 741-10 2-130 1 R32 RES,TF ,300,1/ 16W ,5%,T 1 608 741-10 2-130 1 R33 RES,TF , 3.3K,5% ,1/16W,+/-200,0603 7 41-102-1 332 R34 RES,TF , 18,1/1 6W , 5% ,T 1608 741-102-1 180 R36 RES,TF , 0,5%,1/1 6W , +/-200,0 603 741-102-1 000 R37 RES,TF , 3.
MAXON SP-300 HAND HELD Page -34- May 2 001 SP-300 SERIES UHF RF SECTION P ARTS LIST RE F # DES CR IPT IO N P AR T # REPLACEMENT MODULES FRONT ENDASSY , UHF (SEE NOTE 1) 650 -1 10-0013 VCOTX/RX ASSY , .
MAXON SP-300 HAND HELD Page -35- May 2 001 RE F # D ES CR IP TI ON P A RT # C127 CAP , CER, 0.01UF ,5%,50 V ,X7R ,0603 100-52 1-1 103 C128 CAP , T A, 4. 7UF ,20%,1 0V ,3216 102-0 23-0475 C129 CAP , EL E,10UF ,16V 20% 3X5 5.0 PT 0 81-032-3 106 C131 CAP , CER, 0.
MAXON SP-300 HAND HELD Page -36- May 2 001 RE F # DES CR IP TI ON PART # R25 RES,TF , 4.7K,5% ,1/16W,TC250,0603 741-10 7-1472 R26 RES,TF , 18,1/1 6W , 5% ,T 1608 741-102-1 180 R27 RES,TF , 4.
MAXON SP-300 HAND HELD Page -37- May 2 001 RE F# DE SC RI PTI O N P AR T# TCXO TCX O, KXN134 3A,12.8 M,2.0PPM 150-00 0-0003 TH1 THERM ,33K,N TCCS321 63SH333K C 700-0 50-0002 U3 IC, OP AMP ,LM3 58M,SO-8,DUA L OP AMP 441-030 -0006 U6 IC, AUDIO AMP ,LM386 M-1,0 .
MAXON SP-300 HAND HELD Page -3 8- May 2 001 COMPONENT PINOUT BASE DIAGRAM MANUFACTURER'S PART NUMBER REFERENCE NO. SCHEMATIC Q202,203,302,303,601 2SC5084 MMBR951 Q16,17,501,601 BFR92A Q12,16,25 K.
Page -39- May 2 001 MAXON SP-300 HAND HELD BASE DIAGRAM MANUFACTURER'S PART NUMBER REFERENCE NO. SCHEMATIC D9 ND433G B C E KTA1663 Q22 Q502 BLT50 E C B BLT52 Q503 54 3 2 1 6 7 8 1 2 3 1.BASE 2.COLLECTOR 3.EMITTER 3.EMITTER 4.COLLECTOR 2.BASE 3 2 1 4 1.
MAXON SP-300 HAND HELD Page -4 0- May 2 001 PIN DESCRIPTION 1 BASE DIAGRAM Input GND 2 3 Vcc (Pre Drive) Vcc Control (Drive) 4 5 Vcc (Final) Output 6 7 GND No Description 6 Output GND 5 4 B (4V) 2 GND.
PAGE -41- May 2001 SCHEMA TICS & BLOCK DIAGRAM VHF FRONT-END (148-174 MHz Band Show n) Schematic P/N: 77 0-1 10-0012 Rev . C PCB Assy . P/N: 650-11 0-0012 Rev C Notes: 1. ALL V ALUES AR E IN OHMS, MICROHENRIES OR MICRO F AR- ADS UNLESS OTHERWISE SPECI- FIED.
PAGE -42- May 2001 VHF V .C.O. (148-174M Hz Band Show n) Schematic P/N: 7 70-030-0021 Rev . B PCB Assy . P/N: 650-030-0021R ev . B UHF V .C.O. (440-470MHz Band Shown) Schematic P/N: 7 70-030-0018 R ev . D PCB Assy . P/N: 650-030-0020 Rev . A Notes: 1.
PAGE -43- May 2001 Notes: 1. ALL V ALUES AR E IN OHMS, MICROHENRIES OR MICROFAR- ADS UNLESS OTHERWISE SPECI- FIED. 2. AL L RESISTORS ARE 1/10W 5% UNLESS OTHER WISE SPECIFIED. TCXO Schematic P/N: 7 70-100-0002 R ev . D PCB Assy . P/N: 650-100-0002 Rev .
PAGE -44- May 2001 Digital Schematic 1 2 3 4 5 6 7 8 9 10 11 12 VOLUME P/S 5V 386 EN N/S SW SPK CHARGE PWR H/L ALERT AUDIO PLL EN LOCK D/T RX EN TX EN BUSY CLOCK DATA TCXO MOD TX 5V 1.DATA 2.CLOCK 4.+7.5V 7.GND 8.MIC+ 10.INT_SPK_MIC_DSBL 11.SPKR+ X0 12 X1 13 Y0 2 Y1 1 Z0 5 Z1 3 INH 6 A 11 B 10 C 9 X 14 Y 15 Z 4 16 7 8 IC411 N .
PAGE -45- May 2001 VHF RF Schematic MOD 1 2 3 4 5 6 7 8 MIXER PWR H/L G A 1 1 - I N 2 + I N 3 G N D 4 O U T 5 V C C 6 B . P 7 G A 2 8 AUDIO AMP OSO 1 LD 2 *R 3 *V 4 VPD 5 PD 6 GND 7 RX 8 FIN 10 FIN 11.
PAGE -46- May 2001 UHF RF Schematic 6 TX 5V 1 D20 KDS160 R43 10K MOD C57 470P MOD 2 4 3 5 7 4 PWR H/L STREENG 5 6 1 2 G A 1 - I N + I N G N D O U T V C C B .
PAGE -47- May 2001 Block Diagram REVISIONS CHG BY DATE DESCRIPTION DESCRIPTION RELEASED TO MANUF ACTURING REV A DGC 03/01 TITLE SCALE SHEET OF SIZE DOCUMENT NUMBER B 1 1 NA SP-300 Series SYSTEM ELECTRICAL BLOCK DIAGRAM 060-***-**** LEVEL SHFTER Q6,7,8,11 TCXO1 FRONT END R V C21,C22 REF L.
PAGE -48- May 2001 PCB LA YOUTS Board Layout (T op) Main Board Assembly 416121B Board Layout (Bottom) Main Board Assembly 416121B Board Layout J3 VR3 CH404 FON1 TCXO1 D5 L13 C132 L11 C75 R70 L16 L17 C.
PAGE -49- May 2001 m a x o n 2 11 21 24 23 7 14 13 40 41 39 36 42 54 26 25 27 VHF UHF 1 550-021-0025 UPPER COVER ASS'Y PART NAME PART NO. NO. 2 490-070-0035 NAME PLATE 3 5 6 7 8 8-1 9 10 11-1 13 .
デバイスMaxon SP-300の購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
Maxon SP-300をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはMaxon SP-300の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Maxon SP-300の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Maxon SP-300で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Maxon SP-300を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はMaxon SP-300の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Maxon SP-300に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちMaxon SP-300デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。