Meyerメーカー62505の使用説明書/サービス説明書
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1 Form 1-738 R JUL Y , 2003 INST ALLA TION a n d OPERA TING INSTRUCTION MANUAL 1.8 & 2.0 CU . YD . INSERT HOPPER SPREADER with Replaceable conveyor Floor SAFETY ALERT ................................................................................
2 ! THE BEST SAFETY DEVICE IS A CAREFUL OPERA TOR! SAFETY ALERT SYMBOL THIS SYMBOL MEANS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! PLEASE READ AND UNDERST AND COMPLETEL Y BEFORE DOING! SAFE EQUIPMENT INST ALLERS AND OPERA TORS: TURN OFF ALL POWER BEFORE PERFORMING ANY SERVICE OPERA TIONS • FOLLOW RECOMMENDED OPERATING PROCEDURES.
3 INST ALLA TION AND AS SEMBL Y INSTRUCTIONS INST ALLA TION INSTRUCTIONS: The 1.8 and 2.0 Series Spreaders can mount and store as a single unit and will mount on most medium, heavy-duty/pick-up trucks as well as 1 ton trucks DO NOT OVERLOAD THE VEHICLE.
4 OPTIONAL HOLD-DOWN KIT P art No. 62562 (00002-306-00) INST ALLA TION INSTRUCTIONS READ ALL THE INST ALLA TION INSTRUCTIONS BEFORE ST ARTING Before starting, verify that this mounting is acceptable to the vehicle manufacturer . Attach the hold down at each corner of hopper as shown.
5 AS SEMBL Y INSTRUCTIONS 1. Install roller chain between the gear box sprocket and the spinner sprocket. Make sure sprockets are in line with each other . The roller chain is tightened, first by loosening all four (4) 7/16" bolts on the back plate.
6 DIAGRAM "A" BA TTERY FRO NT V IEW REAR VI EW BA TTERY HO LD DOW N P OST BLACK WHI T E BLACK WHI TE ST ARTER CHARGER WIR E 11 21 10 20 15 13 16 19 6 9 4 1 2 7 17 THROTT LE 3 14 5 12 18.
7 Parts indented are included in the carton, bag or assembly under which they are indented. ** Includes items 1- 9 T ABLE FOR DIAGRAM "A" ITEM P ART NO .
8 INST ALLA TION INSTRUCTION FOR ELECTRIC THROTTLE CONTROLS (F ACTORY INST ALLED ACTUA TORS) BEFORE BEGINING ANY INST ALLA TION ON THIS UNIT , disconnect the spreader battery negative cable if already installed. PREP ARING UNIT : 1. Spreaders with factory installed throttle controls do not require installer hook-up to the engine.
9 WARNING USE SAFETY GLASSES OR OTHER FACE PROTECTION AGAINST POSSIBLE BA T TERY EXPL OSION. DO NOT SMOKE AND AVOID OTHER SOURCES OF IGNITION. 10 . Attach the positive battery cable (each end should have a rubber boot) to the positive terminal of the solenoid and to the positive terminal of the battery .
10 CENTER HIGH MOUNT STOP LAMP (CHSML) F ederal Motor V ehicle Safety Standards require all T rucks, Buses, and Multipurpose passenger vehicles, manufactured on or after September 1, 1993, with a gross vehicle weight rating (GVWR) of 10,000 lbs.
11 CENTER HIGH MOUNTING STOP LIGHT ITEM PART NUMBER QTY . DESCRIPTION 62097 00002-144-00 1 Kit, Center High Mount Stop Light 1 62714 04605 153 00 1 • Lamp, Stop 2 62715 04605 154 00 1 • Grommet 3 .
12 HYDRAULICS LEAKING HIGH PRESSURE FLUIDS CAN INJECT THEMSEL VES UNDER THE SKIN OF PERSONS NEAR A LEAK, CREATING GRA VE MEDICAL RISKS. T AKE CARE TO AVOID EXPOSURE TO HIGH PRESSURE FLUIDS. 1 . Hydraulic components should be kept as clean as possible during assembly operations.
13 BOTTOM VI EW A - A ( S HOWN W / O F I T TI NGS ) 61 1 90 (04105- 306-00) S IN G LE FL O W CO NTR O L V A L V E FLANGE PLA TE 00105-873-00 8.0 " HOSE SLACK AFT ER PLUM MING A A V AL VE S T AND (2) H A L VES 00105-874- 00 TRUCK CAB FLOOR BOARD * DUAL FL OW VAL VE/ST AND INST ALLA TION INSTRUCTIONS 1.
14 BEFORE OPERA TING T HE CONTROL P ANEL - MAKE SURE THA T NO ONE IS INSIDE THE HOPPER OR NEAR THE SPINNER. 1. Manual Throttle: All gasoline engine models come with a control panel. If your spreader is a manual throttle model, look at your control panel.
15 WARNING 1 . As with all power equipment, safety is the number one concern. 2 . Do not operate this equipment until you fully understand how it functions. 3 . Before starting engine, be sure that no one is near the rear of the unit and that no one is inside the unit! 4.
16 SPREADER OPERA TION A. Start the engine and engage the clutch. The amount of material spread, depends on engine speed and gate opening. Decreasing RPM and/or gate height will decrease amount spread; the inverse holds true also. Notice that the electric clutch can be engaged or disengaged at any time and at any engine RPM.
17 June, 2000 SERVICE BULLETIN NO . 178 1.8, 2.0 and MDV Insert Hopper Spreader Briggs & Stratton Corporation and Honda Engine Motor of America have stated in their manuals: DO NOT TRANSPORT ENGINE WITH FUEL IN T ANK OR WITH FUEL SHUT -OFF VAL VE OPEN.
18 DO NOT A T TEMPT TO LIF T THE SPREADER B Y THE CENTER LIF T OR CORNER LIFT HOOKS WITH MA TERIAL IN THE SPREADER . BEFORE BEGINNING ANY MAINTENANCE ON SPREADER, DISCONNECT SPREADER BA T TERY LEADS.
19 P ARTS LIST FOR HYDRAULIC MOTOR 60324 (04101-035-00) ITEM PART NUMBER QTY . DESCRIPTION 1 20644 04101-035-01 4 Screw , 5/16" - 24 x 7/8" 2 —————— —————— 1 Seal 3 6.
20 HYDRAULIC DRIVEN HOPPER SPREADER 25 18 19 26 27 28 29 11 5 28 29 43 56 2 28 29 43 41 40 44 23 1 3-43 4 6 7 8 10 12 13 13 54 16 18 19 31 19 20 21 17 16 54 42 12 35 21 34 34 ? u s e d w ith gas en gi.
21 ITEM PART NUMBER QTY . DESCRIPTION 1 62740 00115-156-08 1 Weld, 1.8 Hopper 62741 00115-156-10 1 Weld, 2.0 Hopper 2 61178 04132-074-00 1 Gearbox, Assembly 3 62615 04003-033-04 1 Bolt, 3/8-16 x 1-1/4 Car .
22 HYDRAULIC DRIVEN HOPPER SPREADER 25 18 19 26 27 28 29 11 5 28 29 43 56 2 28 29 43 41 40 44 23 1 3-43 4 6 7 8 10 12 13 13 54 16 18 19 31 19 20 21 17 16 54 42 12 35 21 34 34 ? u s e d w ith gas en gi.
23 ITEM PART NUMBER QTY . DESCRIPTION 42 62497 04049-002-00 3 Decal, Meyer 43 62571 04049-165-00 1 Decal, Serial (w/Pat. Nos.) 44 62009 04049-182-00 2 Decal, Danger (Conveyor) 45 62572 04049-195-00 1 Decal, Motor 46 62318 00115-172-01 1 Floor , Forming 7 Ft.
24 HYDRAULIC DRIVEN HOPPER SPREADER 25 18 19 26 27 28 29 11 5 28 29 43 56 2 28 29 43 41 40 44 23 1 3-43 4 6 7 8 10 12 13 13 54 16 18 19 31 19 20 21 17 16 54 42 12 35 21 34 34 ? u s e d w ith gas en gi.
25 ITEM PART NUMBER QTY . DESCRIPTION 1 62748 00115-156-09 1 W eld, 1.8 Hopper , S3 62749 00115-156-11 1 W eld, 2.0 Hopper , S3 2 61178 04132-074-00 1 Gearbox, Assembly 3 62777 04003-033-05 1 Bolt, 3/.
26 HYDRAULIC DRIVEN HOPPER SPREADER 25 18 19 26 27 28 29 11 5 28 29 43 56 2 28 29 43 41 40 44 23 1 3-43 4 6 7 8 10 12 13 13 54 16 18 19 31 19 20 21 17 16 54 42 12 35 21 34 34 ? u s e d w ith gas en gi.
27 ITEM PART NUMBER QTY . DESCRIPTION 42 62497 04049-002-00 3 Decal, Meyer 43 62571 04049-165-00 1 Decal, Serial (w/Pat. Nos.) 44 62009 04049-182-00 2 Decal, Danger (Conveyor) 45 62572 04049-195-00 1 Decal, Motor 46 62319 00115-172-02 1 Floor , F orming 7 Ft.
28 ENGINE DRIVEN HOPPER SPREADER 32 32 S e r i a l N o . 22 33 35 7 58 57 61 42 1 60, 62 75 17 15 16 67 5 8 9 7 10 11 2 3 4 7 19 19 12 20 65 17 17 64 43, 44, 59 55 50 D A N G E R 18 74 51 52 63 60 47 .
29 ITEM PART NUMBER QTY . DESCRIPTION 1 62740 00115-156-08 1 Weld, 1.8 Hopper 62741 00115-156-10 1 Weld, 2.0 Hopper 2 61172 00101-325-00 1 Weld, Idler Shaft 3 61171 06022-001-00 2 Sprocket, Drag Chain 62747 04007-005-04 1 • Setscrew 1/4-20 x 3/8” Al.
30 ENGINE DRIVEN HOPPER SPREADER 32 32 S e r i a l N o . 22 33 35 7 58 57 61 42 1 60, 62 75 17 15 16 67 5 8 9 7 10 11 2 3 4 7 19 19 12 20 65 17 17 64 43, 44, 59 55 50 D A N G E R 18 74 51 52 63 60 47 .
31 ITEM PART NUMBER QTY . DESCRIPTION 38 62040 04604-004-00 2 Cable, Battery Pg. 7 39 61213 04616-067-02 1 Cable, Starter Pg. 7 40 61206 00104-802-00 2 Rod, Battery 41 62767 04604-017-00 1 Hold Down 42 62281 00110-819-00 1 Weld, Feedgate 43 61169 04624-001-01 1 Knob, Hand 44 20355 04004-002-10 1 Flatwasher , 1/2” U .
32 ENGINE DRIVEN HOPPER SPREADER 32 32 S e r i a l N o . 22 33 35 7 58 57 61 42 1 60, 62 75 17 15 16 67 5 8 9 7 10 11 2 3 4 7 19 19 12 20 65 17 17 64 43, 44, 59 55 50 D A N G E R 18 74 51 52 63 60 47 .
33 P ARTS LIST FOR ENGINE DRIVEN HOPPER ASSEMBLIES (Stainless Steel) After 11-1998 S/N 85731 1.8 Cu. Yd.(62516) - 2.0 Cu. Yd. (62518) P ARTS LIST ITEM PART NUMBER QTY . DESCRIPTION 1 62748 00115-156-09 1 W eld, 1.8 Hopper , S3 62749 00115-156-11 1 W eld, 2.
34 ENGINE DRIVEN HOPPER SPREADER 32 32 S e r i a l N o . 22 33 35 7 58 57 61 42 1 60, 62 75 17 15 16 67 5 8 9 7 10 11 2 3 4 7 19 19 12 20 65 17 17 64 43, 44, 59 55 50 D A N G E R 18 74 51 52 63 60 47 .
35 ITEM PART NUMBER QTY . DESCRIPTION 38 62040 04604-004-00 2 Cable, Battery Pg. 7 39 61213 04616-067-02 1 Cable, Starter Pg. 7 40 61206 00104-802-00 2 Rod, Battery 41 62767 04604-017-00 1 Hold Down 42 62282 00110-819-01 1 Weld, Feedgate, S3 43 61169 04624-001-01 1 Knob, Hand 44 22351 04004-002-22 1 Flatwasher , 1/2” U .
36 DURST GEAR BO X AS SEMBL Y (61178) 7:5 7: 5 3 8 4 15 20 16 23 9 18: 22 10 11 19 2 1 17 14.
37 ITEM PART NO. QTY . DESCRIPTION 1 62033 04132-074-01 1 Housing 2 62034 04132-074-02 1 Cover 3 62035 04132-074-03 1 Worm Gear - Bronze 4 62036 04132-074-04 1 Worm 5 62025 04132-061-05 2 Bearing Cone.
38 14 20 B 17, 18 CW CW 22 21 B 25 15 8 1 13 5, 7 10 23 19 Section A-A 3 2 A A 12 4 24 11 9 16 7, 6 Section B -B Notes: 1. Gear Rati o is: 20:1 2. T orque 3/ 8-16 Capscrews (20, 21) to 35-40 ft.
39 P ARTS LIST FOR SUPERIOR GEARBOX AS SEMBL Y 62902 (04132-117-00) After 11/4/02 ITEM PART NUMBER QTY . DESCRIPTION 1 62903 04132-113-01 1 Gear , Worm, LH 20:1 2 62904 04132-113-02 1 Casting, Machine.
40 D A N G E R C A U T I O N 1 12 - 13 4 2 9 14 3 9 9 8 8 7 17 9 5 18 16 17 8 6 14 9 SHORT SPINNER AS SEMBL Y 11 10 17 18 5 3 6 17 16 17 R EF . 18 REF .
41 ITEM PART . NO. QTY . DESCRIPTION 62504 00002-296-01 1 Short (Steel) Spinner Assy . 62512 00002-296-05 1 Short (Steel) W/Poly Disc. 62506 00002-296-02 1 Short (304S S) Spinner Assy .
42 D A N G E R C A U T I O N 1 12 - 13 4 2 9 14 3 9 9 8 8 7 17 9 5 18 16 17 8 6 14 9 INTERMEDIA TE - ST ANDARD SPINNER AS SEMBL Y 11 10 17 18 5 3 6 17 16 17 RE F .
43 P ARTS LIST FOR EXTENDED SPINNER AS SEMBL Y INTERMEDIA TE - ST ANDARD (NEW) ITEM PART . NO. QTY . DESCRIPTION 62929 00002-296-13 1 Standard (Steel) W/Poly Disc.
44 EXTENDED SPINNER AS SEMBL Y D A N G E R C A U T I O N 1 12 - 13 4 2 9 14 3 9 9 8 8 7 17 9 5 18 16 17 8 6 14 9 11 10 17 DANGER CAUTION 11 10 1 18 17 DETAILS - A 16 5 3 6 DET AIL - A 16 R EF .
45 P ARTS LIST FOR EXTENDED SPINNER AS SEMBL Y EXTENDED - P ARTS ONL Y ITEM PART . NO. QT Y . DESCRIPTION 62505 00002-296-02 1 Extended (Steel) Spinner Assy . 62513 00002-296-10 1 Extended (Steel) W/Poly Disc. 62507 00002-296-07 1 Extended (304SS) Spinner Assy .
46 ITEM PART . NO . QT Y . DESCRIPTION 1 62701 00115-717-00 1 Conductor Cable & Plug (Rear) 2 62519 00115-654-00 1 Conductor Cable & Plug (Front) 3 62081 04150-037-00 1 Ac tuat or , Linear 4 62324 00115-180-00 1 Rod, Linkage 5 62322 00115-176-00 1 Plate, Throttle 6 62701 00115-177-00 1 Assy .
47 ITEM PART . NO . QT Y . DESCRIPTION 62647 04150-043-00 1 Honda Actuator 1 62651 04004-002-59 3 Flatwasher , #8 S.S. 2 62650 04003-804-28 3 Locknut, #8-32 Nylon S.S. 3 62649 04003-069-01 3 Screw , Machine #8-32 Phil Rd S.S. 4 62718 00117-411-00 1 Bracket, Actuator Mtg.
48 ELECTRIC CONTROLS P ARTS & SCHEMATIC WIRING A T THE ENGINE NOTE: The plug is wired to the cable as indicated on the connector . (That is; red to red, black to black, etc.
49 1 WHITE GROUND WIRE FROM CABLE. SECURE UNDER MOUNTING SCREW CONN ECT BROWN WI RE TO KI LL WIRE FR OM ENGINE 7 6 2 34 5 COIL CABLE AND SECURE TO T O P OF ENGINE N EA TLY .
50 CONTROL BOX YELL OW YELLOW YE L L OW YELL OW YELL OW YELLOW YELL OW YELL OW BLUE BLUE BL UE BLUE BLUE BLUE BLUE RED RED RED RED RED RED RED RED RED RED RED RED RED RED GREEN GREE N GREEN GREE N BLA.
51 P ARTS LIST FOR CONTROL P ANEL AS SEMBL Y (62334) ITEM PART . NO. QT Y . DESCRIPTION 1 62150 04622-038-00 1 Enclosure 2 62151 04640-026-00 2 Panel, End 3 62152 04640-027-00 1 Panel, Middle 4 62153 00114-161-00 1 Switch, START/CONV 5 62154 00114-162-00 1 Switch, Choke HI/LO 6 62155 00114-163-00 1 S wi tc h, ON/OFF 7 62156 04638-039-16 3 Conn.
52 2 3 1 22".
53 AUXILARY COMPONENTS P ARTS LIST FOR SHIPPING CARTON 62545 ITEM PART . NO. Q TY . DESCRIPTION 1 61148 00115-166-01 1 Inverted V ee (Carbon Steel) 62316 00115-166-02 1 Inverted V ee (Stainless Steel) 2 62114 00112-127-01 2 Weldment, Screen (7 Ft. Unit) 62115 00112-127-02 2 Weldment, Screen (8 Ft.
54 NAME PLA TE INFORMA TION • When ordering parts or requesting information or assistance, always include the information listed below . • The Model Number and Serial Number for the Spreader are shown on the Name Plate. • The space below is provided as a convenient place to record these numbers; just fill in the blanks.
55 In order to validate this warranty , please complete this card and mail it. Name: ______________________________________________________ Address: ______________________________________________________ ______________________________________________________ Spreader Model: _______________ Serial No.
56 Meyer Products 18513 Euclid Avenue Cleveland, Ohio 44112-1084 Postage Required.
デバイスMeyer 62505の購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
Meyer 62505をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはMeyer 62505の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Meyer 62505の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Meyer 62505で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Meyer 62505を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はMeyer 62505の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Meyer 62505に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちMeyer 62505デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。