Miller ElectricメーカーWeldingの使用説明書/サービス説明書
ページ先へ移動 of 32
V isit our website at www.M iller - Weld s. com Pro cesses Descript ion Plasma Arc (P A W) Welding OM-169 510 June 1995 Automatic Welding Robot P A W Interface.
.
OM-169 510 – 6/95 EMF INFORMA TION The following is a quotation from the General Conclusions Section of the U.S. Congress, Office of T echnology Assessment, Biological Effects of Power Frequency Electric & Magnetic Fields – Background Paper , OT A-BP-E-53 (W ashington, DC: U.
.
OM-169 510 Page 1 SECTION 1 – SAFETY PRECAUTIONS AND SIGNAL WORDS 1-1. GENERAL INFORMA TION AND SAFETY A. General Information presented in this manual and on various la- bels, tags, and plates on th.
OM-169 510 Page 2 IMPORT ANT : When installing or operating plasma arc welding equipment, refer to the Plasma Welding Con- sole Owner ’s Manual and Welding T orch Owner ’s Manual for specific precautionary information that ap- plies to this equipment.
OM-169 510 Page 3 Robot Arm Insulator Plate Shock Sensor Leads Shock Sensor T orch Mounting T orch Clamp ST -800 733 Bracket Mounting Bracket Clamp Welding Gun Body Figure 3-3.
OM-169 510 Page 4 g. Connect lead 23 from P AW interface panel to terminal A on terminal strip 2T . h. Route plug 30/31 from P A W interface panel through center baffle in computer interface. Dis- connect plug PLG10 from plug PLG1 1 and con- nect PLG 30/31 to PLG 10/1 1.
OM-169 510 Page 5 ST -800 836 Sleeve Green And Black Connections Y ellow And Red Connections T orch Head Assembly Figure 3-5. Connections At T orch Head Assembly 7. Screw sleeve onto torch head assembly . 8. Secure shield sleeving to torch cable using sup- plied clamp.
OM-169 510 Page 6 LEFT SIDE RIGHT SIDE Robot Control S-0782 Blank Cover Plates Blank Cover Plates (Both Rows) Figure 3-6. View Of Left And Right Sides Of Robot Control W ARNING: ELECTRIC SHOCK can kill. ELECTROST A TIC DISCHARGE (ESD) can damage circuit boards.
OM-169 510 Page 7 Robot Control Side Panel Filter Box Cord Screw Star W asher Nut ST -152 641 Figure 3-7. Installation Of Securing Hardware For Filter Box q.
OM-169 510 Page 8 TB2 CN69 TB1 CN68 CN67 CN80 LED301 LED202 LED203 LED204 LED205 LED101 LED305 LED302 LED303 CN22 CN37 CN73 CN38 F2 (1A) FC1 1 LED304 F3 (3A) JP501 JP304 JP303 JP302 CN33 CN32 CN31 CN2.
OM-169 510 Page 9 WC 100B Plasma Shock Sensor Cable T orch Cable Support Bracket 1 15V AC Input Power Cord Ground Rod No.2 Outlet Cable Support Arm Clamps T orch Cable In Shock T orch Braided Ground C.
OM-169 510 Page 10 P A W/Computer T orch Cable Support Bracket Ground Rod No.2 Braided Interface Servo Ground Cable Robot Control High Frequency Filter Box Shock Sensor Cable T orch Braided Cable 1 15.
OM-169 510 Page 1 1 ST -800 736 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 C O N T. PILOT PILOT PLASMA SHIELD 1CR CSR PSR Figure 3-12. T erminal Strip TB1 Location Inside WC 100B Console 3-8. P A W INTERF ACE P ANEL – WELDING POW- ER SOURCE – P A W CONSOLE CONNEC- TIONS (Figure 3-1, Figure 3-10, And Figure 3-1 1) W ARNING: ELECTRIC SHOCK can kill.
OM-169 510 Page 12 g. Y ellow lead to terminal 14. 9. Route cable from welding power source negative (–) weld output receptacle through opening in rear of WC 100B console. Route end of cable to shunt, located where torch cable bus bar is con- nected, and connect cable to shunt at end oppo- site from bus bar .
OM-169 510 Page 13 SECTION 4 – ROBOT PROGRAM MODIFICA TIONS IMPORT ANT : The robot program must be changed to accommodate plasma arc welding. The program is fac- tory set to accommodate factory installed plasma arc welding equipment.
OM-169 510 Page 14 ST -800 747-A Scribe Robot Arm Sleeve T orch Head Assembly Marks Sleeve T orch Head Assembly Robot Arm Scribe Marks MRV 2 Robot MRH 2 Robot Figure 4-2.
OM-169 510 Page 15 TE A C H SE RV O O F F TE A C H E D I TF I L E A L L O T L O C K > 2. Press the FUNCTION APPLICA TION key for additional functions to appear on the display . P A R M T E R CH E C K MA N A G E S Y S . S E T MEM OR Y > 3. Press the F1 F1 key for the P ARMTER function.
OM-169 510 Page 16 PO W E R SO URC E W I R E G M A W . 035 . 045 . 062 S Y N E R G I C . 035 . 045 . 062 G T A W –100 . 035 . 045 . 062 G T A W –300 . 035 . 045 . 062 US ER RE G I S T ER DI F Y S C _ E D I T AX I S M L 4 TE A C H SE RV O O F F RE G I S T M O 6.
OM-169 510 Page 17 PO W E R SO URC E W I R E G M A W . 035 . 045 . 062 S Y N E R G I C . 035 . 045 . 062 G T A W –100 . 035 . 045 . 062 G T A W –300 . 035 . 045 . 062 US ER RE G I S T ER DI F Y S C _ E D I T AX I S M L 4 TE A C H SE RV O O F F RE G I S T M O 9.
OM-169 510 Page 18 R A T I N G O F PO W E R SO URC E $W T B D 3 1 T YPE SEPA . SY NE R . T I G R A T I NG CURRE N T 3 0 0 A W – F E EDER RA T I N G 2 5 6 i . PUSH REC O RD A F T ER SE T T I N G AX I S M L 4 TE A C H SE RV O O F F 12. Press the RECORD RECORD key .
OM-169 510 Page 19 14. Press the RECORD RECORD key . TE A C H M O D E SE RV O O F F SE NS O R A R SE L ECT TYPE OF PAR A M E TER BY FU N CT I O N KEY C – S T OUCH – S W– CH A R A S – D A T A > 15. Check settings of weld characteristics as follows: a.
OM-169 510 Page 20 AX I S M L 4 TE A C H SE RV O O F F DI S P . R E F . DI S P . R E F . 1. 5 A 0.0 V 5 0 i . 2.0 V 2 . 79 A 2 . 0 V 102 i . 4 . 0 V 3 . 190 A 5 . 0 V 153 i . 6 . 0 V 4 . 301 A 8 . 0 V 205 i . 8 . 0 V 5 . 375 A 10 . 0 V 256 i . 10 . 0 V 16.
OM-169 510 Page 21 SECTION 5 – ELECTRICAL DIAGRAMS Figure 5-1. Circuit Diagram For Robot P A W System SC-169 456.
OM-169 510 Page 22 SB-169 458 Figure 5-2. Circuit Diagram For Robot P A W Interface Panel SB-169 459-A Figure 5-3. Wiring Diagram For Robot P A W Interface Panel.
OM-169 510 Page 23 SA-146 608-A Figure 5-4. Circuit Diagram For High-Frequency Filter SA-146 609-B Figure 5-5. Wiring Diagram For High-Frequency Filter.
OM-169 510 Page 24 SECTION 6 – HF IN PLASMA ARC WELDING mod6.2* 5/94 W ARNING HIGH-FREQUENCY RADIA TION can interfere with radio navigation, safety services, computers, and communications equipment. • Have only qualified person familiar with electronic equipment perform this installation.
OM-169 510 Page 25 1 Plasma Arc W elding Power Source Ground metal machine case, line discon- nect device, input supply , and workpiece (if required). 2 Center Point Of W elding Zone Midpoint between high-frequency source and welding torch. 3 Welding Zone A circle 50 ft (15 m) from center point in all directions.
OM-169 510 Page 26 SECTION 7 – P ARTS LIST Description Quantity Part No. Dia. Mkgs. Spectrum Interface CR10,1 1 052 964 RELA Y , encl 24VDC DPDT 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-169 510 Page 27 Description Quantity Part No. Dia. Mkgs. Spectrum Interface (Continued) 169 452 SHOCK SENSOR, w/cover (consisting of) 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 602 173 SCREW , set stl sch 10-32 x .
Notes.
デバイスMiller Electric Weldingの購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
Miller Electric Weldingをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはMiller Electric Weldingの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Miller Electric Weldingの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Miller Electric Weldingで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Miller Electric Weldingを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はMiller Electric Weldingの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Miller Electric Weldingに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちMiller Electric Weldingデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。